Operating Instructions and Parts Manual TS Series 2-speed Electric Chain Hoists single fall model shown JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Document No.
14. Always inspect the chain hoist for damage prior to use. Do not use a chain hoist with twisted, kinked, worn or otherwise damaged chain. If the chain hoist is damaged, do not use until it has been repaired or replaced. 1.0 IMPORTANT SAFETY INSTRUCTIONS 15. Do not use more than one chain hoist to lift or move a load. If this is unavoidable, each chain hoist must have the same capacity as the load to be moved. WARNING: To avoid risk of injury: 1.
WARNING: This product can expose you to chemicals including lead and cadmium which are known to the State of California to cause cancer and birth defects or other reproductive harm, and phthalates which are known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings. ca.gov.
.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 Important notice ............................................................................................................................................. 3 3.0 About this manual .......................................................................................................................................... 3 4.
22.1 TS050 hoist wiring diagram .................................................................................................................... 44 22.2 TS100 hoist wiring diagram .................................................................................................................... 45 22.3 TS200/TS300/TS500 hoist – wiring diagram .......................................................................................... 46 22.4 TS050 hoist with MT050 trolley – wiring diagram ...............
7.0 TS series hoist specifications Figure 7-1 7.1 230 Volt models Capacity TS050-230 TS100-230 TS200-230 TS300-230 TS500-230 1/2 ton (500 kg) 1 ton (1000 kg) 2 ton (2000 kg) 3 ton (3000 kg) 5 ton (5000 kg) All models available in standard 10, 15 or 20 ft. lifts. Lift Custom lengths available up to 100 ft. for most models Load Chain (diameter x pitch) in. mm Number of falls Lifting speeds (ft/min) Ø .248 x .752 Ø 6.3 x 19.1 Ø .394 x 1.189 Ø 10 x 30.2 Ø .394 x 1.189 Ø 10 x 30.2 Ø .
.2 460 Volt models Refer to Figure 7-1. Capacity TS050-460 TS100-460 TS200-460 TS300-460 TS500-460 1/2 ton (500 kg) 1 ton (1000 kg) 2 ton (2000 kg) 3 ton (3000 kg) 5 ton (5000 kg) All models available in standard 10, 15 or 20 ft. lifts. Lift Custom lengths available up to 100 ft. for most models Ø .248 x .752 Ø 6.3 x 19.1 Ø .280 x .795 Ø 7.1 x 20.2 Ø .394 x 1.189 Ø 10 x 30.2 Ø .394 x 1.189 Ø 10 x 30.2 Ø .441 x 1.339 Ø 11.
7.3 TS series hoist dimensions with MT trolley MT Trolleys (purchased separately) are designed to pair with the TS hoists. Voltage of trolley must match voltage of hoist. See trolley manual for instructions on connecting the two. Figure 7-2 Hoist model 230V Trolley 230V TS100-230 TS200-230 TS300-230 TS500-230 model no. MT050 MT100 MT200 MT300 MT500 stock no. 140183 140185 140187 140189 140190 TS050-460 TS100-460 TS200-460 TS300-460 TS500-460 model no.
.2 Power cable Read and understand the entire contents of this manual before installing hoist or attempting operation. Failure to comply may cause serious injury. All electrical connections must be made by qualified personnel. Read sect. 10.0 before connecting this unit to power. Hoist only: Connect the power cable leads to an extension and run the line to the electrical panel, or install a UL/CSA approved plug to draw from a receptacle. 8.
9.3 Lubrication 4. Place chain stop into container, and operate hoist to bring load hook up until upper limit switch is tripped. 5. Inspect chain to ensure that all non-loaded chain is completely in container. 9.3.1 Gear oil Your hoist has been shipped with oil included in the gearbox. Before operating, verify the oil level by removing the fill plug on top of the hoist, shown in Figure 9-2. The oil level should be just below the edge of the hole. Do not dump chain by hand into the chain container.
Do not modify the plug – if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Also replace the load chain if any of the following are identified: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding connector.
1. The safety latch is damaged or bent, or no longer has sufficient spring pressure to contact the hook tip. 2. The vertical angle at neck of the hook reaches 10 (see Figure 11-3). Figure 12-1 Figure 11-3 3. Chemical corrosion or cracks on the hook. 4. Excessive wear on the inside surface. 5. The throat opening has enlarged. (See sect. 16.1 for maximum allowable limits for the throat opening.) To lift a load, press and hold the UP button. To lower, press and hold the DOWN button.
.0 Adjustments 13.1 Replacing load chain Over time, the load chain will wear or elongate. This can cause damage to hoist, breakage, or nonengagement of the load sheave. The following procedures describe replacing the load chain for single and multiple fall hoists. These procedures must be performed by qualified persons only. It is recommended that after installing new chain, the first few lifts be limited to no more than 25-50% of rated load capacity.
5. 13.1.3 Vertical and horizontal links Keep tension on chain and press DOWN on controller until slack end of old chain comes free of the hoist. 6. Insert chain puller through hoist as shown in Figure 13-2. 7. Connect hook of chain puller to the link on new chain (Figure 13-3), and pull chain through until it engages the sprocket. Do not let the chain twist or bind as it is being pulled through the hoist. Vertical and horizontal are determined by the relationship to the load chain sheave.
11. Install chain container, making sure to install the self-locking nut on the screw. Do not fill chain container by hand. 12. Press UP button to further lower some of the slack end of chain into container, while keeping light tension on the load end of chain. 13. Attach the load hook using the chain puller, as shown in Figure 13-5. 14. Attach the load end of chain to the connecting pin on the hoist. Make sure the chain does not twist to accommodate the pin. 15.
14.0 Mechanical classification (grade) The JET TS-series hoists have been designed for grade 2m in the FEM regulations (FEM 9.5.11). See table 5. The life and safety of the electric hoist can only be guaranteed when the equipment is operated within its prescribed grade. Average daily operating time and total operating time are determined by load distribution.
15.0 Inspection and maintenance All repairs and adjustments are to be performed by qualified persons using procedures that are approved for the hoist system being serviced. All safety-related deficiencies discovered in the inspection are to be corrected before hoist is placed back into service. Check for internal damage whenever external damage has occurred. Appropriate LOCK OUT/TAG OUT procedures must be followed when performing maintenance.
16.0 Inspection schedules The TS series Hoist should be given an initial inspection upon installation and prior to use (see also PreOperation Inspection in this manual). Following that, it must be inspected by a designated person at the time interval noted below. Dated inspection and repair reports must be maintained. Copies of all reports must be available to service personnel.
17.0 Allowable limits 17.1 Hook wear limits (top and bottom) Normal hook measurements are shown in the chart below. Replace the hook if it exceeds the given measurements. Never heat-treat the hook or attach anything to the hook by welding. NOTE: Excessive hook throat opening or twist indicates abuse or overloading of the hoist. If such deformation is discovered, inspect the hoist, chain and all supporting members very carefully for additional indications of excessive hoist loading.
17.2 Chain wear limits Carefully inspect the entire load chain each month. Measure each link with the provided chain gauge. See Figures 16-4 and 16-5. Any load chain that shows noticeable deformation or heat influence must be replaced with a new one. Never extend load chain by welding a second piece to the original. The load sheave and chain regulator must also be inspected, as any wear or damage to the chain will be transmitted to these parts also.
18.
20.0 Troubleshooting TS series Hoist Table 10 Important: Any servicing performed on the brake or other electrical components must be done by qualified persons only. Trouble Hoist will not respond to controls. Probable Cause Suggested Remedy Move hook in opposite direction. If limit Limit switch is tripped. switches need adjustment, have qualified person inspect them. Hoist overloaded. Reduce load to within rated capacity. Check hoist connections to power No incoming power, or low voltage. source.
21.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
21.1.
21.1.2 TS050,TS100 Motor Assembly and Housing – Parts List Index No. Part No. Description Size Qty 1 ................ TS-1502101 .............. Socket Hd Cap Screw ............................................. M5×0.8×45 .................... 6 .................. TS-2143141 .............. ................................................................................. M6×1.0×75 .................... 6 2 ................ TS-2361051 .............. Spring Washer ..............................................
Index No. Part No. Description Size Qty 36 .............. TS-2361061 .............. Spring Washer ........................................................ M6 ................................. 6 37 .............. TS-1503121 .............. Socket Hd Cap Screw.............................................. M6×1.0×55 .................... 6 .................. TS-2236801 .............. ................................................................................. M6×1.0×85 .................... 8 38 ........
21.2.
21.2.2 TS050, TS100 Hook Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS050-B01 ................ Lock Bolt ................................................................. Ø 14×83 ......................... 2 2 ................ TS050-B02 ................ Top Hook Assembly................................................. ...................................... 1 .................. TS100-B02 ................ ...............................................................
21.3.
21.3.2 TS050, TS100 Load Chain – Parts List Index No. Part No. Description Size Qty 1 ................ TS-1541011 .............. Nylon Nut ................................................................ M5 ................................. 2 .................. TS-1541021 .............. ................................................................................. M6 ................................. 2 2 ................ .................................. Chain Container (see chart)..................
21.4.
21.4.2 TS050, TS100 Gear Box – Parts List Index No. Part No. Description Size Qty 1 ................ BB-6002ZZ ................ Bearing ................................................................... 6002ZZ.......................... 1 .................. BB-6202 .................... Bearing ................................................................... 6202 .............................. 1 2 ................ TS050-D02 ................ 2nd Gear ....................................................
Index No. Part No. Description Size Qty .................. F006094 .................... C-Retaining Ring, Int ............................................... R-80 .............................. 1 33 .............. TS050-D33 ................ Lubricant Drain Bolt ................................................. ...................................... 1 34 .............. TS050-D34 ................ Ratchet Pawl Pin ..................................................... ......................................
21.5.
21.5.2 TS050, TS100 Electrical Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS050-E01 ................ Upper & Lower Limit Switch..................................... ...................................... 1 .................. TS100-E01 ................ ................................................................................. ...................................... 1 2 ................ TS050-E02 ................ Transformer Bracket .............................
21.6.
21.6.2 TS200,TS300,TS500 Motor Assembly and Housing – Parts List Index No. Part No. Description Size Qty 1 ................ TS-2172012 .............. Phillips Pan Hd Mach Screw.................................... M5×0.8×8 ...................... 4 2 ................ TS200-A02 ................ End Cover ................................................................ ...................................... 1 3 ................ TS200-A03 ................ Motor Rotor .........................................
21.7.
21.7.2 TS200,TS300,TS500 Hook Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS200-B01 ................ Top Hook Pin .......................................................... Ø 25×159L ..................... 2 .................. TS500-B01 ................ ................................................................................. Ø 34×159L ..................... 1 2 ................ TS200-B02 ................ Top Hook Assembly.......................................
21.8.
21.8.2 TS200,TS300,TS500 Gear Box – Parts List Index No. Part No. Description Size Qty 1 ................ BB-6307ZZ ................ Bearing ................................................................... 6307ZZ.......................... 1 2 ................ TS200-C02 ................ 5th Gear .................................................................. M3×15T×149.5L............ 1 3 ................ TS200-C03 ................ Key, Dbl Rd Hd .....................................................
21.9.
21.9.2 TS200,TS300,TS500 Electric Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS200-D01 ................ Electric Bracket ........................................................ ...................................... 1 2 ................ TS200-D02 ................ Contactor…………………………………….110V 3A1a1bLC1-D25-F7 ........... 3 3 ................ TS200-D03 ................ Contactor…………………………………….110V 2A2BLC1-D258-F7 ............. 1 4 ................ TS200-D04 .........
E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 FR1+FR2 M1 M4 KM2 2 4 6 1 3 5 B - + BRAKE ~ 8 2 4 6 7 1 3 5 KM1 PE L1 L2 L3 ~ 8 2 4 6 7 1 3 5 KM3 TS050 TERMINAL BLOCKS F2 110V TR 230V/460V F1 0V 0V (P.S.P) 11 14 PUSH BUTTON (SB) SB2 SB1 E.S E 110V L1 L2 L3 PHASE SEQUENCE PROTECTOR E KM1 SQU FR1 FR2 KM3 KM2 1 KM4 SF20000968-1102 SQD KM2 KM3 22.0 Electrical connections 22.
E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 B - + BRAKE ~ 14 2 4 6 KM2 FR1+FR2 M1 M4 2 4 6 1 3 5 13 1 3 5 KM1 PE L1 L2 L3 ~ 14 2 4 6 13 1 3 5 KM3 TS100 TERMINAL BLOCKS F2 110V TR 230V/460V F1 0V 0V (P.S.P) 11 14 PUSH BUTTON (SB) SB2 SB1 E.S E 110V L1 L2 L3 PHASE SEQUENCE PROTECTOR E KM1 SQU FR1 FR2 KM3 KM2 1 KM4 SQD KM2 KM3 SF20000968-4102 22.
E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 B - + BRAKE ~ 14 2 4 6 KM2 FR1+FR2 M1 M4 2 4 6 1 3 5 13 1 3 5 KM1 PE L1 L2 L3 ~ 14 2 4 6 13 1 3 5 KM3 0V 0V (P.S.P) 11 14 PUSH BUTTON (SB) SB2 SB1 E.S E 110V L1 L2 L3 PHASE SEQUENCE PROTECTOR TS200 / TS300 / TS500 TERMINAL BLOCKS F2 110V TR 230V/460V F1 E KM1 SQU FR1 FR2 KM3 KM2 1 KM4 SQD KM2 KM3 SF20000968-7102 GEARED LIMIT SWITCH 22.
TO TRAVERSING 1L3 1L2 1L1 E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 FR1+FR2 M1 M4 KM2 2 4 6 1 3 5 B - + BRAKE ~ 8 2 4 6 7 1 3 5 KM1 PE L1 L2 L3 ~ 8 2 4 6 7 1 3 5 TS050 KM3 TERMINAL BLOCKS F2 110V TR 230V/460V F1 0V 0V (P.S.P) 11 14 PUSH BUTTON (SB) SB4 SB3 SB2 SB1 E.S E 110V L1 L2 L3 PHASE SEQUENCE PROTECTOR E KM1 SQU FR1 FR2 KM3 KM2 1 3 4 2 KM4 SQD KM2 KM3 SF20000968-1101 1 22.
TO TRAVERSING 1L3 1L2 1L1 E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 B - + BRAKE ~ 14 2 4 6 KM2 FR1+FR2 M1 M4 2 4 6 1 3 5 13 1 3 5 KM1 PE L1 L2 L3 ~ 14 2 4 6 13 1 3 5 KM3 TS100 TERMINAL BLOCKS F2 110V TR 230V/460V F1 0V 0V (P.S.P) 11 14 PUSH BUTTON (SB) SB4 SB3 SB2 SB1 E.S E 110V L1 L2 L3 PHASE SEQUENCE PROTECTOR E KM1 SQU FR1 FR2 KM3 KM2 1 3 4 2 KM4 SF20000968-4101 SQD KM2 KM3 1 22.
TO TRAVERSING 1L3 1L2 1L1 E 2 R2 R4 1 R1 R3 4 3 HOIST MOTOR 2/8P M M2 M5 M6 M3 KM4 B - + BRAKE ~ 14 2 4 6 KM2 FR1+FR2 M1 M4 2 4 6 1 3 5 13 1 3 5 KM1 PE L1 L2 L3 ~ 14 2 4 6 13 1 3 5 TERMINAL BLOCKS F2 0V 0V L1 L2 L3 PUSH BUTTON (SB) SB4 SB3 SB2 11 14 PHASE SEQUENCE PROTECTOR (P.S.P) SB1 E.S E 110V TS200 / TS300 / TS500 KM3 110V TR 230V/460V F1 E KM1 SQU FR1 FR2 KM3 KM2 1 3 4 2 KM4 GEARED LIMIT SWITCH SF20000968-7101 SQD KM2 KM3 1 22.
23.0 Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. JET products carry a limited warranty which varies in duration based upon the product.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
