Product Manual
3
2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
3.1 Important notice .......................................................................................................................................... 5
4.0 Product introduction ....................................................................................................................................... 5
5.0 About this manual .......................................................................................................................................... 5
6.0 Glossary ......................................................................................................................................................... 6
7.0 Dimensions of VOLT series hoists ................................................................................................................. 7
8.0 Specifications of VOLT Series hoists ............................................................................................................. 8
9.0 Unpacking ...................................................................................................................................................... 9
9.1 Contents of shipping container ................................................................................................................... 9
10.0 Installation .................................................................................................................................................... 9
10.1 Installing power and control cords ............................................................................................................ 9
10.2 Lubrication ................................................................................................................................................ 9
10.3 Chain container ...................................................................................................................................... 10
11.0 Electrical instructions ................................................................................................................................. 10
11.1 Grounding ............................................................................................................................................... 10
11.2 Variable frequency drive ......................................................................................................................... 11
11.3 Inspecting hoist motion ........................................................................................................................... 11
12.0 Pre-operation inspection .................................................................................................................................. 11
12.1 Inspecting load chain .............................................................................................................................. 1 1
12.2 Inspecting hooks .................................................................................................................................... 12
13.0 Operation ................................................................................................................................................... 12
13.1 Controls .................................................................................................................................................. 12
13.2 Thermal overload protection ................................................................................................................... 13
13.3 Magnetic brake function ......................................................................................................................... 13
13.4 Optional pendant controls ...................................................................................................................... 13
14.0 Adjustments ............................................................................................................................................... 14
14.1 Replacing load chain .............................................................................................................................. 14
15.0 Inspection and maintenance ...................................................................................................................... 16
16.0 Inspection schedules .................................................................................................................................. 17
17.0 Allowable limits ........................................................................................................................................... 18
17.1 Hook wear limits (top and bottom) .......................................................................................................... 18
17.2 Chain wear limits .................................................................................................................................... 18
18.0 Brake adjustment and maintenance ........................................................................................................... 19
18.1 Brake adjustment ................................................................................................................................... 19
18.2 Periodic maintenance ............................................................................................................................. 19
19.0 Chain Containers for VOLT series Hoist .................................................................................................... 20
20.0 Troubleshooting the VOLT series Hoist ..................................................................................................... 21
21.0 Replacement Parts ..................................................................................................................................... 22
21.1.1 Exploded View for 0.25T to 5T Hoists (VOLT series) .......................................................................... 23
21.1.2 Parts List for 0.25T to 5T Hoists (VOLT series) .................................................................................. 24
21.1.3 Parts List for Top & Bottom Hook Assemblies, 0.25T to 5T Hoists (VOLT) ........................................ 29
21.2.1 Exploded View for 10-Ton Hoist (VOLT series) .................................................................................. 30
21.2.2 Parts List for Top and Bottom Hook Assemblies, 10-Ton Hoist (VOLT series) ................................... 31
22.0 Electrical connections for VOLT series Hoist ............................................................................................. 33
22.1 VOLT Hoist – 230V Single Phase .......................................................................................................... 33
22.2 VOLT Hoist – 230V Three Phase ........................................................................................................... 34
22.3 VOLT Hoist – 460V Three Phase ........................................................................................................... 35