Use and Care Manual
Table Of Contents
- L-100 Series Hand Chain Hoists
- 1.0 IMPORTANT SAFETY INSTRUCTIONS
- 2.0 Table of Contents
- 3.0 Introduction
- 4.0 Specifications
- 5.0 Using the Chain Hoist
- 6.0 Hand Chain – Cutting and Installing
- 7.0 Load Chain and Bottom Hook
- 7.1 Load Chain Inspection (all models)
- 7.2 Load Chain Removal (all models)
- 7.3 Attaching Load Chain to Load Chain Sprocket (all models)
- 7.4 Load Chain and Bottom Hook Installation
- 7.5 Chain Installation: 0.5- to 2-Ton Hoists
- 7.6 Chain Installation: 3- to 5-Ton Hoists
- 7.7 Chain Installation: 10- to 20-Ton Hoists
- 8.0 Overload Protection
- 9.0 Inspection and Maintenance
- 10.0 Load Limits
- 11.0 Troubleshooting JET® Manual Chain Hoists
- 12.0 Timing Marks for Gear Replacement
- 13.0 Replacement Parts
- 13.1.1 L-100 Chain Hoist Parts Breakdown
- 13.1.2 Parts List: L100-25 Chain Hoist (0.25 Ton)
- 13.1.3 Parts List: L100-50 Chain Hoist (0.5 Ton)
- 13.1.4 Parts List – L100-100 Chain Hoist (1 Ton)
- 13.1.5 Parts List – L100-150 Chain Hoist (1.5 Ton)
- 13.1.6 Parts List – L100-200 Chain Hoist (2 Ton)
- 13.1.7 Parts List – L100-300 Chain Hoist (3.0 Ton)
- 13.1.8 Parts List – L100-500 Chain Hoist (5 Ton)
- 13.1.9 Parts List – L100-1000 Chain Hoist (10 Ton)
- 13.1.10 Parts List – L100-1500 Chain Hoist (15 Ton)
- 13.1.11 Parts List – L100-2000 Chain Hoist (20 Ton)
- 14.0 Warranty and Service
13
10.0 Load Limits
10.1 Load Chain
Capacity
5 Links
Normal
5 Links
Limit
0.25 ton 2.36” 2.43"
0.5 ton 2.95” 3.04"
1 ton 3.74” 3.85"
1.5 ton 4.13” 4.25"
2 ton 4.72” 4.86"
3 ton 4.13” 4.25"
5 ton 5.31” 5.47"
10 ton 5.31” 5.47"
15 ton 5.31” 5.47"
20 ton 5.31” 5.47"
Table 1
Carefully inspect the entire load chain. As
illustrated in Figure 15, measure five consecutive
links with callipers to measure the length. Check
every three feet and especially where excessive
wear is indicated. Any load chain that shows
noticeable deformation or heat influence must be
replaced with a new one. Never extend load chain
by welding a second piece to the original.
10.2 Hooks (Top & Bottom)
Capacity
“A”
Norm
“A”
Limit
“B”
Norm
“B”
Limit
0.25 ton 1.39” 1.47” -- --
0.5 ton 1.36" 1.44" -- --
1 ton 1.77" 1.88" -- --
1.5 ton 1.86" 1.97" -- --
2 ton 2.05" 2.17" -- --
3 ton 2.45" 2.60" -- --
5 ton 3.06" 3.24" -- --
10 ton -- -- 2.52" 2.67"
15 ton -- -- 3.15” 3.34”
20 ton -- -- 3.23” 3.42”
Table 2
See Figure 16. Replace the hook when the “A”
measurement is wider than “A” Limit in the table
above. Never heat-treat the hook or attach anything
to the hook by welding.
Figure 15
A
B
Figure 16