Product Manual
3
Table of Contents
Section Page
Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warning ......................................................................................................................................................... 4
Introduction.................................................................................................................................................... 5
Description .................................................................................................................................................... 5
Specifications – Single Phase ....................................................................................................................... 6
Specifications – Three Phase ....................................................................................................................... 7
Unpacking ..................................................................................................................................................... 8
Contents of the Shipping Container .......................................................................................................... 8
Installation ..................................................................................................................................................... 8
Installing Top Hook .................................................................................................................................... 8
Installing Power and Pendant Cords ......................................................................................................... 8
Electrical Instructions ................................................................................................................................. 9
Installing Chain Container ....................................................................................................................... 10
Pre-Operation Inspection ............................................................................................................................ 11
Inspecting the Load Chain ....................................................................................................................... 11
Inspecting the Hooks ............................................................................................................................... 12
Operating the Hoist ..................................................................................................................................... 12
Adjustments ................................................................................................................................................ 13
Safety Clutch Adjustment ........................................................................................................................ 13
Replacing Load Chain ............................................................................................................................. 14
Brake Adjustment .................................................................................................................................... 16
Inspection Schedule A ............................................................................................................................. 17
Inspection Schedule B ............................................................................................................................. 17
Inspection Procedures: Allowable Limits .................................................................................................... 18
Load Chain .............................................................................................................................................. 18
Hooks (Top and Bottom) ......................................................................................................................... 18
Brake Friction Pad ................................................................................................................................... 19
Chain Container Chart for Standard or Custom Lifts .................................................................................. 19
Troubleshooting .......................................................................................................................................... 20
Replacement Parts ...................................................................................................................................... 21
Power Cord Assembly ............................................................................................................................. 21
Control Pendant Assembly ...................................................................................................................... 22
1/2-Ton, 1-Ton and 2-Ton Chain Hoists .................................................................................................. 23
Parts List: 1/2-Ton Chain Hoist .............................................................................................................. 24
Parts List: 1-Ton and 2-Ton Chain Hoists .............................................................................................. 27
3-Ton Chain Hoist .................................................................................................................................... 30
Parts List: 3-Ton Chain Hoist ................................................................................................................. 31
5-Ton Chain Hoist .................................................................................................................................... 34
Parts List: 5-Ton Chain Hoist ................................................................................................................. 35
Motor Assembly ....................................................................................................................................... 38
Brake Assembly ....................................................................................................................................... 39
1-Ton, 2-Ton, 3-Ton and 5-Ton Chain Hoists ......................................................................................... 39
Hook Assemblies (1/2-Ton, 1-Ton and 2-Ton) ........................................................................................ 40
Parts List: Hook Assemblies (1/2-Ton only) ........................................................................................... 41
Parts List: Hook Assemblies (1-Ton only) .............................................................................................. 41
Parts List: Hook Assemblies (2-Ton only) .............................................................................................. 42
Hook Assemblies (3-Ton only) ................................................................................................................ 43
Parts List: Hook Assemblies (3-Ton only) .............................................................................................. 44
Parts List: Hook Assemblies (5-Ton only) .............................................................................................. 45
Parts List: Hook Assemblies (5-Ton only) .............................................................................................. 46
Electrical Connections: Single Phase Only ............................................................................................. 47
Electrical Connections: 3-Phase, Single Speed Only ............................................................................. 48