Full Product Manual

3
2.0 Table of Contents
Section Page
1.0 Warranty and Service ............................................................................................................................................. 2
2.0 Table of Contents ................................................................................................................................................... 3
3.0 Safety Warnings ..................................................................................................................................................... 4
4.0 About this manual .................................................................................................................................................. 5
5.0 Features ................................................................................................................................................................. 6
6.0 Specifications ......................................................................................................................................................... 6
7.0 Set-Up and Assembly ............................................................................................................................................ 8
7.1 Unpacking and cleanup ...................................................................................................................................... 8
7.2 Shipping contents ............................................................................................................................................... 8
7.3 Assembly ............................................................................................................................................................ 9
7.4 Vertical cutting plate ........................................................................................................................................... 9
7.5 Coolant system ................................................................................................................................................. 10
8.0 Electrical connections .......................................................................................................................................... 11
8.1 Grounding instructions ..................................................................................................................................... 11
8.2 Voltage conversion ........................................................................................................................................... 11
8.3 Extension cords ................................................................................................................................................ 12
9.0 Adjustments ......................................................................................................................................................... 12
9.1 Squaring blade to table .................................................................................................................................... 12
9.2 Squaring blade to vise ...................................................................................................................................... 12
9.3 Vise positioning ................................................................................................................................................ 13
9.4 Setting feed rate ............................................................................................................................................... 13
9.5 Counterbalance spring ..................................................................................................................................... 14
9.6 Blade installation/replacement ......................................................................................................................... 14
9.7 Blade tension .................................................................................................................................................... 15
9.8 Blade tracking ................................................................................................................................................... 15
9.9 Test cutting to verify adjustment ....................................................................................................................... 16
9.10 Blade speed ................................................................................................................................................... 16
9.11 Blade guide adjustment .................................................................................................................................. 17
9.12 Chip brush ...................................................................................................................................................... 17
9.13 On/off switch ................................................................................................................................................... 17
10.0 Operating controls .............................................................................................................................................. 18
11.0 Operation ........................................................................................................................................................... 18
11.1 Pre-Operation inspection ................................................................................................................................ 18
11.2 Blade break-in procedure ............................................................................................................................... 18
11.3 General operating procedure ......................................................................................................................... 18
11.4 Evaluating cutting efficiency ........................................................................................................................... 19
12.0 Maintenance ....................................................................................................................................................... 19
12.1 Coolant level ................................................................................................................................................... 19
12.2 Gear box ......................................................................................................................................................... 19
13.0 Troubleshooting the HBS-812G ......................................................................................................................... 20
14.0 Replacement Parts ............................................................................................................................................. 21
14.1.1 HBS-812G Table and Stand Assembly – Exploded View ........................................................................... 22
14.1.2 HBS-812G Bow Assembly – Exploded View ............................................................................................... 23
14.1.3 HBS-812G Table, Bow, Stand Assemblies – Parts List .............................................................................. 24
14.2.1 HBS-812G Gearbox Assembly – Exploded View ........................................................................................ 28
14.2.2 HBS-812G Gearbox Assembly – Parts List ................................................................................................. 29
15.0 Electrical Connections for HBS-812G ................................................................................................................ 30