Use and Care Manual
3
2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
5.1 Mounting hole dimensions .......................................................................................................................... 7
6.0 Setup and assembly ....................................................................................................................................... 8
6.1 Unpacking .................................................................................................................................................. 8
6.2 Carton contents .......................................................................................................................................... 8
6.3 Tools required for assembly ....................................................................................................................... 8
6.4 Securing the grinder ................................................................................................................................... 8
6.5 Assembling eye shield brackets to spark guards ....................................................................................... 9
6.6 Installing spark guards/brackets ................................................................................................................. 9
6.7 Eye shields ................................................................................................................................................. 9
6.8 Tool rests .................................................................................................................................................... 9
6.9 Dust hose ................................................................................................................................................... 9
7.0 Electrical connections .................................................................................................................................. 10
7.1 Grounding instructions ............................................................................................................................. 10
7.2 Extension cords ........................................................................................................................................ 10
7.3 Voltage conversion ................................................................................................................................... 11
8.0 Operation ..................................................................................................................................................... 11
8.1 On/Off Switch ........................................................................................................................................... 11
8.2 Precautions .............................................................................................................................................. 11
9.0 Adjustments ................................................................................................................................................. 12
9.1 Eye Shield Tilt Adjustment ....................................................................................................................... 12
9.2 Spark Guard ............................................................................................................................................. 12
9.3 Tool Rest .................................................................................................................................................. 12
10.0 Maintenance ............................................................................................................................................... 12
10.1 Ring Test ................................................................................................................................................ 12
10.2 Care of Grinding Wheels ........................................................................................................................ 12
10.3 Changing Wheels ................................................................................................................................... 12
10.4 Wheel balancing ..................................................................................................................................... 13
10.5 Dressing the wheels ............................................................................................................................... 14
10.6 Wire wheel brushes ................................................................................................................................ 14
10.7 Cleaning ................................................................................................................................................. 14
10.8 Lubrication .............................................................................................................................................. 14
11.0 Troubleshooting the IBG series Bench Grinders ........................................................................................ 15
12.0 Optional accessories .................................................................................................................................. 17
13.0 Replacement Parts ..................................................................................................................................... 17
13.1.1 IBG-8 Grinder – Exploded View .......................................................................................................... 18
13.1.2 IBG-8 Grinder – Parts List ................................................................................................................... 19
13.2.1 IBG-10 Grinder – Exploded View ........................................................................................................ 21
13.2.2 IBG-10 Grinder – Parts List ................................................................................................................. 22
13.3.1 IBG-12 Grinder – Exploded View ........................................................................................................ 24
13.3.2 IBG-12 Grinder – Parts List ................................................................................................................. 25
13.4.1 IBG-Stand Assembly (OPTIONAL) – Exploded View .......................................................................... 27
13.4.2 IBG-Stand Assembly (OPTIONAL) – Parts List .................................................................................. 27
13.5.1 DBG-Stand Assembly (OPTIONAL) – Exploded View ........................................................................ 28
13.5.2 DBG-Stand Assembly (OPTIONAL) – Parts List ................................................................................. 28
14.0 Electrical Connections ................................................................................................................................ 29
14.1 Wiring Diagram for IBG-8 ....................................................................................................................... 29
14.2 Wiring Diagram for IBG-10 ..................................................................................................................... 30
14.3 Wiring Diagram for IBG-12 ..................................................................................................................... 31