This .pdf document is bookmarked Operating Instructions and Parts Manual 10-inch Jointer-Planer Model JJP-10BTOS JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
1.0 Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
2.0 Table of Contents Section Page 1.0 Warranty and Service.............................................................................................................................. 2 2.0 Table of Contents.................................................................................................................................... 3 3.0 Safety warnings ...................................................................................................................................... 4 3.
3.0 Safety warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This Woodworking Jointer-planer is designed and intended for use by properly trained and experienced personnel only.
20. Keep visitors a safe distance from the work area. Keep children away. 21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 23. Maintain a balanced stance at all times so that you do not fall or lean against the cutterhead or other moving parts.
Familiarize yourself with the following safety notices used in this manual: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage. This means that if precautions are not heeded, it may result in serious injury or possibly even death.
3.0 Features Features 4.0 Specifications Model number .................................................................................................................................... JJP-10BTOS Stock number .............................................................................................................................................. 707410 Cutterhead speed ...................................................................................................................................
6.0 Shipping Contents Figure 1 – Contents of the Main Carton Contents of the Main Carton 7.0 Unpacking 01 01 01 02 02 01 02 02 01 01 02 01 04 Remove all contents from the shipping carton. Do not discard the carton or packing material until your Model JJP-10BT Jointer-Planer is assembled and is running satisfactorily. Compare the contents of the carton against the list of parts shown on these pages. The letter identification in the list corresponds to the items shown in the Figures.
Knobs and Handles 01 01 01 01 01 Lock Knob (p/n JJP8BT-90L) – R Elevating Handle (p/n JJP8BT-19A) – S Locking Handle (p/n JJP8BT-25A) – U Flat Washer – T Lock Knob (p/n JJP8BT-90S) – V Figure 3 – Knobs and Handles Hardware Package (p/n JJP10BT-HP) Note: The index number in parentheses refers to the same item as shown in the parts breakdowns.
8.0 Assembly For assembly convenience, the item letter designators used throughout the Assembly section are the same as those used to identify shipping content and hardware components on pages 8–9. EE DD CC Y H 8.1 Stand assembly EE DD CC Referring to Figure 5: E 1. Select two legs (N), one short stand top support (H) and one short support plate (E). Y N 2.
8.3 Jointer-Planer assembly Referring to Figure 7: Fence 1. Attach jointer fence (A) to back of jointer outfeed table (F3) with two each socket head cap screws (Z) and lock washers (MM). Tighten screws with 5mm hex wrench (provided). Lock knobs The JJP-10BT Jointer-Planer comes equipped with two lock knobs to secure the position of the jointer infeed table. 2. Install jointer infeed table lock knobs (V, R). Note: The shaft length of each lock knob (refer to Figure 3) is different.
9.0 Jointer setup Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Referring to Figure 9: 1. Loosen lock handle (U). 2. Install planer table height adjustment handle (S). 3. Turn handle (S) counterclockwise and lower planer table (F1) all the way. 4. Remove hex nut (B1) and flat washer (B2) from dust chute (B). 5. Orient the dust chute (B) as shown and install into the infeed opening.
11.0 Operating controls Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. 11.1 Power Plug power cord into outlet. Referring to Figure 11: Start/Stop Pull the red switch (A) out to start. Push in to stop. Safety key Removing the safety key (B) will render the start/stop switch inoperable. The machine can continue to operate without the key, but upon stopping cannot be restarted until it is reinstalled.
11.3 Jointer controls and adjustments Refer to Figure 13. 11.3.1 Infeed table height adjustment Two lock knobs (F) and a height adjustment knob (E) control the height adjustment of the infeed table (D). To adjust: 1. Loosen lock knobs (F). 2. Turn the height adjustment knob (E) clockwise to raise the infeed table (D) or counter-clockwise to lower the table. The amount of table adjustment can be read on the scale (C). 3. Tighten the lock knobs (F). Note: A depth of cut of 1/16" or less is recommended. 11.3.
12.0 Adjustments 12.1 Cutterhead knife adjustment Cutterhead knives are dangerously sharp! Use extreme caution when inspecting, removing, sharpening or replacing knives into the cutterhead. Failure to comply may cause serious injury! Determining if adjustment is necessary: 1. Disconnect machine from the power source. 2. Remove the cutterhead guard. Referring to Figures 14 and 15: Note: To rotate the cutterhead, the cutterhead pulley must be turned.
Note: The most common cause for unsatisfactory cutting performance is improperly set knives. Many aftermarket devices are available to further assist in the accurate setting of knives. 12.2 Replacing cutter knives Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. 1. Disconnect machine from the power source. 2. Remove the cutterhead guard. Cutterhead knives are dangerously sharp.
12.4 Belt replacement Refer to Figure 17 when installing or replacing the feed-roller (A) or cutterhead drive (D) belts. Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. 12.4.1 Feed-Roller belt replacement Cutterhead knives are dangerously sharp. Use extreme caution when replacing any belt. Contact with cutterhead knives will cause serious injury. 1. Remove the front panel. This is the panel where the Start/Stop switch is located. 2.
13.4.2 Hand placement 13.0 Basic Operations 13.1 Dust collection Never pass hands directly over the cutterhead. Before initial operation, the machine must be connected to a dust collector. Referring to Figure 18: At the start of the cut, the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead. After the cut is under way, the new surface rests firmly on the outfeed table.
13.4.4 Direction of grain Avoid feeding work into the jointer against the grain (Figure 20). Figure 22 3. If the board is bowed (curved), place the concave edge down on the infeed table. Figure 20 4. Set infeed table for a cut of approximately 1/16 inch. This may result in chipped and splintered edges. Feed with the grain to obtain a smooth surface, as shown in Figure 21. 5. Hold the stock firmly against the fence and table, feed the stock slowly and evenly over the cutterhead. 13.4.
Make a test cut with a test piece and verify the thickness produced. Check the accuracy of the test cut before working on the finished product. 13.5.2 Precautions A thickness planer is a precision woodworking machine and should be used on quality lumber only. Figure 23 Do not plane dirty boards; dirt and small stones are abrasive and will wear out the blade. Remove nails and staples. Use the planer to cut wood only. Avoid knots. Heavily cross-grained wood makes knots hard.
The surface that the planer produces will be smoother if a shallower depth of cut is used. Stand on the front side of the machine. Boards longer than 24” should have additional support from free standing material stands. These can be purchased from JET – Stock # 709207. See Optional Accessories on page 7. 13.5.5 Avoiding Snipe Snipe refers to a depression at either end of the board caused by an uneven force on the cutterhead when the work is entering or leaving the planer.
The infeed table height is set properly when the stone's surface is flush with the knife bevel. 14.0 Maintenance 14.1 Blade care 6. Keep the cutterhead from rotating by grasping the cutterhead pulley while sliding the stone back and forth across the table. Blades are extremely sharp! Use caution when cleaning or changing. Failure to comply may cause serious injury! The condition of the blades will affect the precision of the cut.
16.0 Troubleshooting the JJP-10BTOS 16.1 Performance Troubleshooting – Jointer Trouble Probable Cause Remedy Finished stock is concave on back end. Knife is higher than outfeed table. Align cutterhead knives with outfeed table. See sect. 12.1, Cutterhead Knife Adjustment. Finished stock is concave on front end. Outfeed table is higher than knife. Align cutterhead knives with outfeed table. See sect. 12.1, Cutterhead Knife Adjustment. Chip out. Cutting against the grain.
16.2 Performance Troubleshooting – Planer Trouble Probable Cause Remedy Snipe Inadequate support of long boards. Support long boards with extension rollers. Note: Snipe can be minimized but not eliminated Dull knives. Sharpen knives. Lumber not butted properly. Butt end to end each piece of stock as they pass through. Fuzzy Grain Planing wood with high moisture content. Remove high moisture content from wood by drying. Dull knives. Sharpen or replace. Too heavy a cut.
16.3 Mechanical Troubleshooting – Planer/Jointer Trouble Probable Cause Remedy Machine will not start/ restart or repeatedly trips circuit breaker or blows fuses. No incoming power. 1. Verify unit is connected to power and Start/Stop switch is in the Start position (see sect. 11.1, Power). 2. Verify unit is connected to power. Set the Start/Stop switch to the Stop position, depress and release the reset switch, then reset the Start/Stop switch to the Start position (see sect. 11.1, Power).
17.0 Parts Ordering Replacement Parts To order parts or reach our service department, call 1-800-274-6848 Monday through Friday (see our website for business hours, www.jettools.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 17.1 Jointer/Planer – Parts List Note: Parts without part numbers are for reference only and cannot be purchased individually. Index No. Part No. Description Size Qty 1...............
Index No. Part No. Description Size Qty 48 ............. JJP8BT-48 ...............Thread Lock Bushing ............................................................................. 4 49 ............. TS-1540031 .............Hex Nut ..............................................................M5 .............................. 2 50 ............. JJP8BT-50 ...............Outfeed Table Spacer............................................................................ 4 51 ............. JJP8BT-51 ...........
Index No. Part No. Description Size Qty 107 ........... JJP10BT-107 ...........Shield .................................................................................................... 1 108 ........... JJP10BT-108 ...........Shaft ..................................................................................................... 1 109 ........... JJP8BT-109 .............Washer................................................................................................ 29 110 ...........
Index No. Part No. Description Size Qty 164 ........... JJP10BT-164 ...........Infeed Table .......................................................................................... 1 165 ........... TS-1521051 .............Set Screw...........................................................M4x12 ........................ 2 166 ........... ................................Cord Clamp ........................................................................................... 1 167 ........... .............
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17.
17.4 Motor 17.
17.6 Chain Drive Assembly 17.
17.8 Cutterhead Guard Assembly 17.
17.10 Jointer Infeed Table Assembly 17.
17.12 Cutter Head/Feed Roller Assembly 17.
17.
17.15 Jointer/Planer Stand Index No. Part No. Description Size Qty 1............... JJP10BT-901 ...........Stand Top Support, Short ...................................................................... 2 2............... JJP10BT-902 ...........Leg ........................................................................................................ 4 3............... JJP10BT-903 ...........Support Plate, Long ............................................................................... 2 4.........
E N L Outlet Power Cord Plug Overload Switch Switch Stop Start Power Switch 39 Stator (Yellow and green wire) Rotor C 0.33uF/275V E 1~ M Rotor Stator 18.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.