This .pdf document is bookmarked Operating Instructions and Parts Manual Wood Shaper Model JWS-25CS JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
1.0 Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
2.0 Table of contents Section Page 1.0 Warranty and Service ..................................................................................................................................... 2 2.0 Table of contents............................................................................................................................................ 3 3.0 Safety warnings...................................................................................................................................
3.0 Safety warnings Wear eye protection. Be sure keyed washer is directly under the spindle nut and the spindle nut is tight. Feed the workpiece against the rotation of the cutter. Do not use awkward hand positions. Keep fingers away from the revolving cutter. Use fixtures when necessary. Use the overhead guard when the adjustable fence is not in place. • KEEP GUARDS IN PLACE and in working order. • REMOVE ADJUSTING KEYS AND WRENCHES.
• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position before plugging in. • USE REOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. • NEVER STAND ON A MACHINE. Serious injury could occur if the machine tipped of if the blade is unintentionally contacted. • CHECK DAMAGED PARTS.
4.0 About this manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JWS-25CS Shaper. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.
5.0 Specifications Model number .......................................................................................................................... JWS-25CS Stock number ................................................................................................................................ 708322 Motor and electricals: Motor type .................................................................totally enclosed fan cooled, induction, capacitor start Horsepower .................................
6.2 Unpacking and cleanup 6.0 Setup and assembly 1. Finish removing all contents from the shipping container. Do not discard any shipping material until the shaper is set up and running. 2. Inspect contents for shipping damage and report any damage to your distributor. 3. Clean all protected parts with kerosene. Do not use gasoline, paint thinner, or any cellulosebased solvent. These will damage painted surfaces and melt plastic. 6.
10. Feed the guide support (F, Figure 2) into the fence assembly and secure with a hex cap screw (G, Figure 2). Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. 11.
9.0 Adjustments All adjustments to the machine must be made with the power off and unplugged from the power source. Failure to comply may result in serious injury. 9.1 Spindle installation and removal The shaper comes with a 1/2" and 3/4" spindle assembly. To install: 1. Raise the spindle fully by turning handwheel clockwise. 2. Clean the spindle and spindle housing. 3.
9.3 Speed Change 9.5 Fence Adjustments Refer to Figure 5. Refer to Figure 7. The JWS-25CS shaper may be operated at 8,000 RPM (lower pulleys) or 10,000 RPM (upper pulleys). 1. Adjust fences by loosening ratcheting handle (A, Figure 7), turning knob (B) to adjust fence in or out, and tightening ratcheting handle. 2. Adjust spindle guard height by loosening two screws (C), sliding guard up or down to desired height, and then tightening screws. To change spindle speed: 1.
9.7 Table ring removal and installation Disconnect the machine from power source, unplug! The rings should easily lift out of the table insert. The table insert has three setscrews that can raise and lower the insert. The insert should be slightly lower than the table. Keep the rings and insert clean to prevent them from sticking. If the rings are difficult to remove from the insert: 1. Remove any collet or spindle assembly in the spindle. 2. Lower the spindle assembly. 3.
5. Under no circumstances should a small workpiece be shaped against the collars as shown in Figure 13. Figure 16 10.5 Starting Pin Figure 13 10.4 Collar Positioning Using the starting pin should only be attempted by advanced users. If you have never used this method before, it is recommended you get training from a qualified person who is knowledgeable in starting pin shaping. Failure to comply may cause serious injury. Collars may be positioned above, below, or between two cutters: 1.
11.
Symptom Possible Cause Correction Cuts not smooth Wrong R.P.M. Use faster speed Feeding too fast Slow feed speed Working against the grain Work with the grain whenever possible Cutting too deep on one pass Take several passes on very deep cuts Sawdust or dirt in raising mechanism Brush or blow out dirt and saw dust Spindle does not rise freely 12.0 Optional accessories These accessory items are purchased separately. Contact your dealer to order, or call JET at the phone number on the cover.
13.1.
13.1.2 JWS-25CS Base Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWS25-101 ............... Cabinet .................................................................... ...................................... 1 2 ................ JWS25-102 ............... JET Stripe ................................................................ ...................................... 1 3 ................ JWS25-103 ............... Plastic Nut..............................................
13.2.
13.2.2 Motor Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWS25-201 ............... Spindle Housing....................................................... ...................................... 1 2 ................ JWS25-202 ............... Hex Nut .................................................................... 1/2 ................................. 6 3 ................ TS-0720091 .............. Lock Washer ...........................................................
13.3.
13.3.2 JWS-25CS Spindle Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWS25-301 ............... Hex Nut .................................................................... 5/8 L.H. ......................... 1 2 ................ JWS25-302 ............... Hex Nut .................................................................... 3/4 R.H.......................... 1 3 ................ JWS25-303 ............... Spacer .......................................................
13.4.
13.4.2 JWS-25CS Fence Assembly Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWS25-401 ............... Knob ........................................................................ ...................................... 2 2 ................ TS-0680021 .............. Flat Washer ............................................................. 1/4 ................................. 4 3 ................ JWS25-403 ............... Plate Guard......................................
14.0 Electrical Connections for JWS-25CS Shaper 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
