This .pdf document is bookmarked Operating Instructions and Parts Manual 2HP Mobile Cyclone Dust Collector Model JCDC-2 JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on. 1.0 IMPORTANT SAFETY INSTRUCTIONS 14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete. When using an electrical appliance, basic precautions should always be followed, including the following: 15.
outdoors, or dropped into water, return it to a service center. 36. Do not stand on the machine. Serious injury could occur if the machine tips over. 27. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord. 37. The dust collector is intended for household use. 28. Do not use without dust bag and/or filters in place.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 About this manual .......................................................................................................................................... 3 3.0 Table of contents ............................................................................................................................................ 4 4.
4.0 Specifications Model number ............................................................................................................................................ JCDC-2 Stock number .............................................................................................................................................. 717520 Motor and electricals: Motor type .........................................................................
Collection bags: Bag material ..................................................................................................................................... polyethylene Drum collection bag size (Dia. x L) ............................................................ 30-11/16 x 32-11/16 (780 x 830 mm) Canister collection bag size (Dia. x L) ...................................................... 19-11/16 x 23-5/8 in. (500 x 600 mm) Main materials: Frame .................................................
Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 5.0 Setup and assembly 5.1 Unpacking and cleanup Remove all contents from shipping carton and compare to the contents list in this manual. If shipping damage or any part shortages are identified, contact your distributor. Do not discard carton or packing material until dust collector is assembled and running satisfactorily. 5.
5. 5.3 Tools required for assembly Hex keys, 4mm and 5mm (provided) Open-end wrench, 10/12mm (provided) Cross-point (Phillips) screwdriver Main housing is heavy. Two-person lift, or use hoist. 5.4 Assembly 1. Install four casters (L) to base (C) with pan head screws (HP1). See Figure 3. 2. Install left and right stands (D1,D2) to base (C) with flange head screws (HP8). 3. Install stand support (T) to stands with flange head screws (HP4).
11. Apply foam tape (U) around inlet port near edge. See Figure 10. The foam tape should completely encircle the port. 12. Install inlet adaptor (I) on main housing and secure with pan head screw (HP1). 13. Apply foam tape (W) just above lower lip of canister filter. The foam tape should completely encircle the canister filter. 14. Install collection bag (P) to bottom of canister filter and secure with steel bag clamp (X).
17. Install quick levers into threaded holes on cone flanges, using screws (HP3). See Figure 12 22. Raise drum lid using quick levers, and position drum beneath lid. Lower quick levers to secure lid upon drum. 18. Install hose (J) onto cone and drum lid and secure with two hose clamps (K) at top and bottom. See Figure 12. Figure 14 Figure 12 The bag frame maintains the shape of the bag in the negative-pressure environment of the cyclone drum. Assemble bag frame as follows: 6.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
8.0 User-maintenance Turn OFF dust collector and remove plug from power source before performing any adjustments or maintenance. Failure to comply may result in serious injury. 8.1 Thermal overload reset Figure 17 7.2.1 Remote controller reset The switch box contains overload protection to help prevent damage to the motor. The relay will open the circuit (shut off the dust collector) if the motor is drawing excessive current during extended periods of operation.
9.0 Optional accessories Part no. Description 717511 717521 Canister collection bag for JCDC (package of 5) Drum collection bag for JCDC-2 (package of 5) Table 2 10.0 Troubleshooting the JCDC-2 10.1 Electrical and motor problems Symptom Possible Cause Correction* Motor will not start. No incoming current. Check connections at plug or circuit panel. Safety key missing from switch. Install safety key. Low voltage. Check power line for proper voltage. Open circuit in motor or loose connection.
10.2 Performance problems Symptom Possible Cause Correction Poor performance; lack of suction. Hose improperly secured at dust origination point. Inlet port is open. Inspect and remedy. Cap unused inlet ports. Collection bag is full. Empty bag (check sight window). Collection drum not sealed properly. Canister filter is dirty. Inspect drum for leaks, make sure lid is tight. Clean filter. Wood has excess moisture content. Use lumber with lower moisture content.
11.1.
11.1.2 JCDC-2 Cyclone Dust Collector – Parts List Index No Part No Description Size Qty 1 ................ JCDC2-01 ................. Motor........................................................................ 2HP, 230V .................... 1 .................. JCDC1.5-01SC ......... Start Capacitor (not shown) ..................................... 300MFD, 125VAC ......... 1 .................. JCDC1.5-01RC ......... Running Capacitor (not shown) ............................... 30uF, 250V .............
Index No Part No Description Size Qty 38-2 ........... 5712561 .................... Mach Screw, Pan HD, Phillips ................................. M5 x 8 ........................... 8 38-3 ........... TS-0570031 .............. Hex Nut .................................................................... 3/8”................................ 2 38-4 ........... JCDC1.5-36-4 ........... Long Nut .................................................................. 3/8”................................ 2 39 .....
12.
13.0 Warranty and service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.