This .pdf document is bookmarked Operating Instructions and Parts Manual 3HP Mobile Cyclone Dust Collector Model JCDC-3 JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
equipment, such as face or dust masks that are specifically designed to filter out microscopic particles. 10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication. 1.0 IMPORTANT SAFETY INSTRUCTIONS 11. Make certain the switch is in the OFF position before connecting the machine to the power supply. Turn off all controls before unplugging.
24. Do not use to pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes. dust, lint, hair, and anything that may reduce air flow. 32. Do not operate without hose connected to the inlet. Place cap on unused inlet port. Hazardous moving parts inside. Unplug before removing or connecting inlet or inlet guard. 25. Do not use to pick up flammable or combustible liquids such as gasoline, or use in areas where they may be present. 26.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 About this manual .......................................................................................................................................... 3 3.0 Table of contents............................................................................................................................................ 4 4.
4.0 Specifications Model number ............................................................................................................................................ JCDC-3 Stock numbers: Complete kit ....................................................................................................................................... 717530K Main unit only .......................................................................................................................................
Collection bags: Bag material ..................................................................................................................................... polyethylene Drum collection bag size (Dia. x L) ................................................................ 38-9/16 x 47-1/4 (980 x 1200 mm) Canister collection bag size (Dia. x L) ...................................................... 19-11/16 x 23-5/8 in. (500 x 600 mm) Main materials: Frame ...............................................
Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 5.0 Setup and assembly 5.1 Unpacking and cleanup Remove all contents from shipping carton and compare to the contents list in this manual. If shipping damage or any part shortages are identified, contact your distributor. Do not discard carton or packing material until dust collector is assembled and running satisfactorily. 5.
5.3 Tools required for assembly 5. Hex keys, 4mm and 5mm (provided) Open-end wrench, 10/12mm (provided) Cross-point (Phillips) screwdriver Lift main housing (A) using hoist with straps through lifting rings atop main housing. If hoist is not available, at least 2 persons must lift housing. Main housing is heavy. Two-person lift, or use hoist. 5.4 Assembly 1. Install four casters (L) to base (C) with pan head screws (HP2). See Figure 3. 2.
11. Apply foam tape (U) around inlet port near edge. See Figure 10. The foam tape should completely encircle the port. 12. Install inlet adaptor (I) on main housing and secure with pan head screw (HP1). 13. Apply foam tape (W) just above lower lip of canister filter. The foam tape should completely encircle the canister filter. 14. Install collection bag (P) to bottom of canister filter and secure with steel bag clamp (X). Figure 7 9.
17. Install hose (J) onto cone and drum lid and secure with two hose clamps (K) at top and bottom. See Figure 12. 21. Raise drum lid using quick levers, and position drum beneath lid. Lower quick levers to secure lid upon drum. Figure 12 The bag frame maintains the shape of the bag in the negative-pressure environment of the cyclone drum. Assemble bag frame as follows: Figure 14 6.0 Electrical connections 18.
Ampere Rating Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
8.0 User-maintenance Turn OFF dust collector and remove plug from power source before performing any adjustments or maintenance. Failure to comply may result in serious injury. 8.1 Thermal overload reset Figure 17 7.2.1 Remote controller reset The switch box contains overload protection to help prevent damage to the motor. The relay will open the circuit (shut off the dust collector) if the motor is drawing excessive current during extended periods of operation.
9.0 Optional accessories Part no. 717511 717531 Description Canister collection bag for JCDC (package of 5) Drum collection bag for JCDC-3 (package of 5) Table 2 10.0 Troubleshooting the JCDC-3 10.1 Electrical and motor problems Symptom Possible Cause Correction* Motor will not start. No incoming current. Check connections at plug or circuit panel. Safety key missing from switch. Install safety key. Low voltage. Check power line for proper voltage. Open circuit in motor or loose connection.
10.2 Performance problems Symptom Possible Cause Correction Poor performance; lack of suction. Hose improperly secured at dust origination point. Inlet port is open. Inspect and remedy. Cap unused inlet ports. Collection bag is full. Empty bag (check sight window). Collection drum not sealed properly. Canister filter is dirty. Inspect drum for leaks, make sure lid is tight. Clean filter. Wood has excess moisture content. Use lumber with lower moisture content.
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11.1.2 JCDC-3 Cyclone Dust Collector – Parts List Index No Part No Description Size Qty 1 ................ JCDC3-01 ................. Motor........................................................................ 3HP, 230V..................... 1 .................. JCDC3-01SC ............ Start Capacitor (not shown) ..................................... 500MFD, 125VAC......... 1 .................. JCDC3-01RC ............ Running Capacitor (not shown) ............................... 40uF, 300V ............
Index No Part No Description Size Qty 39 .............. JCDC1.5-36 .............. Quick Lever Assembly (Index # 39-1 thru # 39-4) ... ...................................... 2 39-1 ........... JCDC1.5-36-1 ........... Quick Lever.............................................................. ...................................... 2 39-2 ........... 5712561 .................... Mach Screw, Pan HD, Phillips ................................. M5 x 8 ........................... 8 39-3 ........... TS-0570031 ..
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13.0 Warranty and service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.