This .pdf document is bookmarked Operating Instructions and Parts Manual 22-inch Woodworking Scroll Saw Model JWSS-22B For serial no. 18011801 and higher JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
12. Make certain the switch is in the OFF position before connecting the machine to the power supply. 13. Make certain the machine is properly grounded. 1.0 IMPORTANT SAFETY INSTRUCTIONS 14. Make all machine adjustments or maintenance with the machine unplugged from the power source. 15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on. WARNING – To reduce risk of injury: 1.
28. Do not stand on the machine. Serious injury could occur if the machine tips over. 37. Always hold stock firmly against table. The provided hold-down should be correctly positioned over the workpiece. 29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop. 38. Do not attempt to saw any stock that does not have a flat surface, without a suitable support. Do not cut pieces of material too small to hold by hand. 30.
1.2 Switch lock-out To safeguard your machine from unauthorized operation and accidental starting by young children, the use of a padlock (not included) is highly recommended. See Figure 1. Place the key in a location that is inaccessible to children and others not qualified to use the tool. Figure 1 2.0 About this manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JWSS-22B Scroll Saw.
3.0 Table of contents Section Page 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 1.2 Switch lock-out ........................................................................................................................................... 4 2.0 About this manual .......................................................................................................................................... 4 3.
4.0 Glossary Some terms relevant to the scroll saw: Beam strength: A blade’s resistance to backward deflection caused by pressure of the workpiece. Perpendicular: 90° (right angle) intersection or position of vertical and horizontal planes, such as saw blade to table. Bevel edge cut: Tilt of blade between 0° and 45° to perform angled cutting operation. Pin-end blade: Blade that requires a pin to secure it to the saw. (These are not suitable for intricate fretwork.
5.0 Specifications Model number ................................................................................................................................................ JWSS-22B Stock numbers: Scroll saw with foot switch ............................................................................................................................727200B Scroll saw with foot switch and stand ...........................................................................................................
5.1 Mounting hole pattern Figure 2: scroll saw mounting hole pattern 6.
#2 Cross-point screwdriver (for blade rack) 7.0 Setup and assembly Read and understand all assembly instructions before attempting assembly. Saw must remain unplugged from power source during assembly procedures. 7.1 Shipping contents Refer to Figure 4.
7.5 Mounting to bench or stand 3. The scroll saw should be installed upon a sturdy, flat surface with all four legs contacting the surface. Do NOT install with saw partially hanging over edge of table or workbench. If stand will not be bolted to the floor, install the leveling feet (shown in Figure 8) that were included with the scroll saw, onto the bottoms of the stand leg extensions (Figure 10). 4. Position stand upright on level floor.
It is strongly recommended the foot pedal be secured in place using screws through the two holes. It may be secured directly to the floor or a wide board laid beneath the saw. This tool is for use on a nominal 120-V circuit, and has a grounded plug that looks like the plug illustrated in sketch A in Figure 12.
9.0 Adjustments Before making adjustments to saw, push rocker switch to OFF. Also unplug saw from power if working around blade area. 9.1 Arm tilt The table remains stationary, so the operator’s hands can remain in the same comfortable position, with no risk of the workpiece sliding off the table. The arm can be tilted up to 45-degrees left or right for beveled cuts, which are frequently used in projects such as marquetry. Figure 14: installing blade into holder Refer to Figure 13. 1.
TIP: If changing a blade while cutting fretwork, you may first push blade through pilot hole in workpiece, then install blade to saw. See Figure 16. This prevents having to raise the arm for the first cut. Figure 18: arm adjustment knob 9.4 Material hold-down Refer to Figure 19. Adjust material hold-down as close to workpiece as possible without impeding workpiece movement. Figure 16: installing blade with workpiece For vertical adjustment, Loosen knob (H, Figure 19) and slide hold-down to position.
4. Place a machinists square or other 90-degree measuring device on table and against blade (Figure 20). Do not deflect blade by pushing into it. This adjustment is based upon user’s preference; as the scroller gains experience, he/she will get a feel for the oscillation that is most efficient for the work at hand. 1. Turn off saw and remove blade. 2. First verify that upper arm is parallel to table surface (Figure 22).
6. Slowly rotate entire motor by hand to adjust oscillation. Clockwise rotation will make blade movement more aggressive on downstroke. Counterclockwise will make blade more aggressive on upstroke. See Figure 23. TIP: If more rotation is needed, turn off saw and install motor mount screws in second set of holes behind motor flange. 7. 7. Make relief cuts as needed to prevent binding of blade in workpiece. 8. A blade has a tendency to follow the wood grain.
11.0 User-maintenance Always unplug scroll saw from power before performing maintenance. Failure to comply may result in serious personal injury. 11.1 General maintenance Clean wood dust from the saw frequently, using a vacuum or compressed air, or damp cloth. Use a soft bristle brush for crevices. Figure 25: straight cutting Use proper eye and respiratory protection if using compressed air. Keep the table clean.
4. Pull out brush and inspect. Brush should be replaced if any of the following are discovered: • Brush has worn to about 1/2-inch long. • Signs of crumbling, burning or breaking. • End of brush is rough or pitted. • Abnormal coloration of spring • Broken lead in spring 5. • Collapsed spring Install new brush (or reinstall current brush) and gently press it all the way into hole until the brass clip is secured. 11.4 Commutator brush inspection 6. Install cap.
12.0 Blade selection Refer to Figures 31 and 32. The following information is general in nature. The scroller is encouraged to research specific options to meet project needs. Note that the same specifications may vary among manufacturers. A wide array of blades are available for the scroll saw. Woodworking blade sizes range from #3/0 to #12. Here are factors to consider when selecting a blade: • Type of material to be softwood?). • Thickness of workpiece (thicker pieces will require larger blades).
12.5 Tooth form Figure 32 shows common blade forms. Tooth form has an effect on cutting rate. Regular: Standard blade form with evenly spaced teeth and zero-degree rake angle. Offers clean cuts at slower feed rates. Skip Tooth: More space between teeth, for good chip removal and fast cuts. Double Tooth: A skip tooth with larger gaps between tooth sets; good chip removal, fast cutting. Reverse Tooth: Prevents underside tear-out, leaves clean edge.
14.0 Troubleshooting JWSS-22B Scroll Saw Symptom Possible Cause Correction * Motor will not start. Low voltage. Check power line for proper voltage. Open circuit in motor or loose connection. Damaged cord or plug. Inspect all lead connections on motor for loose or open connections. Inspect and replace. Carbon brushes worn. Replace brushes. Short circuit in line cord or plug. Inspect cord or plug for damaged insulation and shorted wires.
15.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Some parts are shown for reference only and may not be available individually.
42 40 38 37 50 39 51 44 35 53 43 29 33 34 14 28 27 25 41 45 36 30 22 24 26 24 23 14 31 8 32 20 45 8 21 1 7 47 48 10 2 11 9 49 8 52 15 3 1 6 8 5 16 19 12 13 14 4 48 18 46 17 15.1.
15.1.2 JWSS-22B Upper & Lower Arm Assembly – Parts List Index No Part No Description Size Qty 1 ................ F009668 .................... Button Head Socket Screw ...................................... #10-32x1/4 .................... 2 2 ................ JWSS22B-202........... Top Cover ................................................................ ...................................... 1 3 ................ JWSS22B-203........... Switch Rubber Cover ...............................................
29 28 24 24 37 36 26 35 27 31 23 4 30 24 26 32 25 33 34 22 21 21 20 24 23 22 10 16 19 11 18 12 9 8 14 7 13 15 17 6 5 4 3 2 1 15.2.
15.2.2 JWSS-22B Table & Cabinet Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWSS22B-301........... Blade Tilt Locking Lever .......................................... ...................................... 1 2 ................ TS-0680021 .............. Flat Washer ............................................................. 1/4 ................................. 1 3 ................ JWSS22B-303........... Tilt Adjust Knob................................................
15.3.1 JWSS-22B Drive Link Assembly – Exploded View 1 2 3 5 7 8 13 15 17 19 16 10 14 6 10 9 18 23 20 12 22 23 11 24 25 19 10 13 21 22 4 18 30 52 18 31 26 32 10 27 18 26 18 34 33 52 28 18 35 55 26 25 43 18 29 34 44 55 28 35 38 26 48 59 49 42 18 32 29 26 47 18 30 45 46 44 50 18 51 26 10 33 56 40 38 13 10 31 59 57 58 18 15.3.2 JWSS-22B Drive Link Assembly – Parts List Index No Part No Description Size Qty 1 ................ JWSS22B-401....
Index No Part No Description Size Qty 17 .............. JWSS22B-417........... Rocker Cam ............................................................. ...................................... 1 18 .............. JWSS22B-418........... Bearing .................................................................... 0609 ............................ 12 19 .............. JWSS22B-419........... Inner Bearing Sleeve (Long) .................................... Ø6.03x16.5mm ............. 2 20 ..............
15.4.1 Stand (OPTIONAL) for JWSS-22B Scroll Saw – Exploded View 15.4.2 Stand (OPTIONAL) for JWSS-22B Scroll Saw – Parts List Index No Part No Description Size Qty .................. 727200S .................... Stand for Scroll Saw (#1 thru 10)............................. ........................................ 1 ................ TS-0051051 .............. Hex Cap Screw ........................................................ 5/16"-18 x 1" ................. 4 2 ................ TS-0680031 ............
16.
17.0 Warranty and service JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.