Pneumatic Rivet Buster #550610, JCT-2610 #550611, JCT-2611 #550612, JCT-2612 JCT-2611 shown Operation & Parts Manual M-550610 Edition 1 07/2016 JET 427 New Sanford Road LaVergne, TN 37086 Ph.: 800-274-6848 www.jettools.
Safety warnings General air tool warnings 1. Read and understand this entire manual before attempting assembly or operation. 2. Read and understand all warnings posted on the tool and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace warning labels if they become obscured or removed. 4. Do not use this tool for other than its intended use.
20. Do not use power tools in damp or wet location, or expose them to rain. Keep work area well lighted. 21. Do not leave a connected tool unattended. When not in use, disconnect tool from air source. 22. Shut off air supply and discharge any residual pressure from tool before removing hose, making adjustments, changing accessories, or storing tool. 23. Make sure tool is switched off, and your finger off the trigger, before connecting to air supply. 24.
About this manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model JCT-2610 series Rivet Buster. This manual contains instructions on safety precautions, general operating procedures, maintenance procedures and parts breakdown. Your tool has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions set forth in this document.
Tool specifications JCT-2610 JCT-2611 JCT-2612 550610 550611 550612 Piston stroke 11 in. (279mm) 1-3/16 in. (30mm) 8 in. (203mm) 6 in. (153mm) Impact rate (blows per minute) 850 1,140 1,560 Rivet capacity 1-1/4 in. 1-1/8 in. 1-1/16 in. Energy per blow @90psi 80 lbf•ft 60 lbf•ft 45 lbf•ft Average air consumption 44 CFM 44 CFM 50 CFM Model number Stock number Bore Air inlet 1/2 in. NPT Air hose minimum inside diameter 1/2 in.
sure upper sleeve is fitted into cylinder, and lower sleeve and bumper are fitted into retainer.) Setup and Assembly Any missing parts or damage should be reported immediately to your JET® distributor. Do not use a damaged tool. Read this instruction manual thoroughly for operation, maintenance and safety instructions. 5. Slide steel and retainer onto cylinder. Shank of steel should be fully inserted into cylinder, and retainer slot should align with groove on cylinder.
Important: Do NOT raise air pressure above maximum rating for this rivet buster. If tool is not accomplishing task at maximum air pressure and flow, use a larger tool or different means to achieve task. 2. Make sure air compressor supplies clean, dry air at correct CFM for the angle grinder. 3. Set air pressure to 90 psi. Excess air pressure and/or unclean air will shorten the tool’s life and may create a hazardous situation. Maintenance Inspect rivet buster before each use.
Air System Recommendations Equip the air compressor intake with a replaceable air filter that can be easily cleaned. Use safety shut-off valves so air flow can be stopped quickly in case of a line break. When using multiple hoses, air hoses should be larger than leader hose. Join multiple hoses directly, rather than with quick connect fittings which may cause pressure drops and tool power reduction.
Troubleshooting JCT-2610 series Rivet Busters Any disassembly of the tool should be done by qualified service personnel. For problems not addressed below, contact JET technical service at 800-274-6846. Problem Possible cause Remedy Tool will not start. Air valve closed or obstructed. Open valve; clear any obstructions. Dirt or gum deposits on components. Flush tool with gum solvent. If problem persists, disassemble, clean and lubricate internal parts. Throttle lever malfunction.
Problem Possible cause Remedy Severe air leakage. (Note: Minimal escape of air is often normal for air tools.) Leakage from air inlet. Change O-rings and check for loosening of air inlet nut. Leakage from throttle valve area. Check for wear of throttle valve elements. Replace as needed. Improper lubrication. Lubricate properly according to instructions in this manual. Worn internal parts. Inspect and replace as needed. Throttle valve pin or bushing is damaged.
#550610, JCT-2610 Rivet Buster 11in. – exploded view #550610, JCT-2610 Rivet Buster 11in. – parts list Index 1 3 4 5 6 6A 6B 7 8 9 10 11 12 Part No.
#550611, JCT-2611 Rivet Buster 8in. – exploded view #550611, JCT-2611 Rivet Buster 8in. – parts list Index 1 3 4 5 6 6A 6B 7 8 9 10 11 12 12 Part No.
#550612, JCT-2612 Rivet Buster 6in. – exploded view #550612, JCT-2612 Rivet Buster 6in. – parts list Index 1 3 4 5 6 6A 6B 7 8 9 10 11 12 Part No.
Warranty and Service JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. • JET products carry a limited warranty which varies in duration based upon the product.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.
