Product Manual

4
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
1.1 Switch lock-out ........................................................................................................................................... 3
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
4.1 Mounting hole centers ................................................................................................................................ 7
5.0 Setup and assembly ....................................................................................................................................... 8
5.1 Shipping contents ....................................................................................................................................... 8
5.2 Tools required for assembly ....................................................................................................................... 8
5.3 Unpacking and cleanup .............................................................................................................................. 8
5.4 Location ...................................................................................................................................................... 8
5.5 Assembly .................................................................................................................................................... 8
5.6 Lubrication .................................................................................................................................................. 9
6.0 Electrical connections .................................................................................................................................... 9
6.1 GROUNDING INSTRUCTIONS ................................................................................................................. 9
6.2 Voltage conversion ................................................................................................................................... 10
6.3 Extension cords ........................................................................................................................................ 10
7.0 Adjustments ................................................................................................................................................. 10
7.1 Removing and installing arbors ................................................................................................................ 10
7.2 Head adjustments .................................................................................................................................... 11
7.3 Table adjustments .................................................................................................................................... 11
7.4 Gib adjustments ....................................................................................................................................... 11
7.5 Spindle return ........................................................................................................................................... 11
8.0 Operation ..................................................................................................................................................... 12
8.1 Operating controls .................................................................................................................................... 12
8.2 Powerfeed operation ................................................................................................................................ 13
8.3 Manual coarse feed .................................................................................................................................. 13
8.4 Manual fine feed ....................................................................................................................................... 13
8.5 Tapping procedure (45VSPFT only) ......................................................................................................... 13
8.6 Basic milling procedure ............................................................................................................................ 13
9.0 User-maintenance ........................................................................................................................................ 14
9.1 General maintenance ............................................................................................................................... 14
9.2 Additional servicing .................................................................................................................................. 14
9.3 Lubrication ................................................................................................................................................ 15
10.0 Troubleshooting JMD-45VS series Mill-Drills ............................................................................................. 16
11.0 Optional accessory ..................................................................................................................................... 17
12.0 Replacement Parts ..................................................................................................................................... 17
12.1.1 JMD-45VSPF, -45VSPFT Table and Base Assembly – Exploded View ............................................. 18
12.1.2 JMD-45VSPF, -45VSPFT Table and Base Assembly – Parts List ...................................................... 19
12.2.1 JMD-45VSPF, -45VSPFT Column Assembly – Exploded View .......................................................... 21
12.2.2 JMD-45VSPF, -45VSPFT Column Assembly – Parts List ................................................................... 22
12.3.1 JMD-45VSPF, -45VSPFT Gear Head Assembly – Exploded View ..................................................... 23
12.3.2 JMD-45VSPF, -45VSPFT Gear Head Assembly – Parts List ............................................................. 24
12.4.1 JMD-45VSPFT Tapping Assembly – Exploded View .......................................................................... 27
12.4.2 JMD-45VSPFT Tapping Assembly – Parts List ................................................................................... 27
12.5.1 JMD-45VSPF, -45VSPFT Gears Assembly – Exploded View ............................................................ 28
12.5.2 JMD-45VSPF, -45VSPFT Gears Assembly – Exploded View ............................................................ 29
12.6.1 JMD-45VSPF Electric Box Assembly – Exploded View ...................................................................... 30
12.6.2 JMD-45VSPF Electric Box Assembly – Parts List ............................................................................... 31
12.7.1 JMD-45VSPFT Electric Box Assembly – Exploded View .................................................................... 32
12.7.2 JMD-45VSPFT Electric Box Assembly – Parts List ............................................................................. 33
13.0 Electrical Connections, JMD-45VSPF series ............................................................................................. 34
13.1 Wiring Diagram for JMD-45VSPF .......................................................................................................... 34
13.2 Wiring Diagram for JMD-45VSPFT ........................................................................................................ 35
14.0 Warranty and service ................................................................................................................................. 36