This .pdf document is bookmarked Operating Instructions and Parts Manual Model JWS-35X Series Shaper Model: 2700 WALTER MEIER (Manufacturing), Inc. 427 New Sanford Road LaVergne, TN 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-708323 Revision D 02/2013 Copyright © 2013 Walter Meier (Manufacturing), Inc.
Warranty and Service Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools.
Table of Contents Warranty and Service .............................................................................................................................. 2 Table of Contents .................................................................................................................................... 3 Warnings ................................................................................................................................................. 4 Introduction .....................
Warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This shaper is designed and intended for use by properly trained and experienced personnel only.
20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 21. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation. 22. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed.
3 Short stock – Never shape stock less than 12 inches in length without special fixtures. Where practical, shape longer stock and cut to size. 12 inch rule – When shaping, never allow your hands to come closer than 12 inches to the cutters. Hand safety – Never pass the hands directly over, or in front of, the cutters (Figure A). As one hand approaches the 12 inch radius point, remove it (or the push stick) in an arc motion and reposition hands 12 inches beyond the cutters.
Introduction This manual is provided by Walter Meier (Manufacturing), Inc., covering the safe operation and maintenance procedures for a JET Model JWS-35X Series Shaper. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual.
Shipping Contents Compare the contents of your container with the parts listings and illustrations on this page to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.
Assembly Cleaning Referring to Figure 1: 1. Remove two hex cap screws and flat washers (A) that secure the fence assembly (B) to the table and discard. 2. Set the fence assembly (B) aside to permit cleaning of the table. 3. Peel away the plastic protective wrap (C) covering the table surface. Exposed (unpainted) metal surfaces, such as the table top and extension wings, have been given a protective coating at the factory. 4. Remove protective coating with a soft cloth moistened with kerosene.
Electrical Connections Cutter Guard Referring to Figure 2: Mount the cutter guard (A) to the safety guard holder (H). Insert two lock knobs (B) through the cutter guard slots and into the threaded mounting holes (J) on the safety guard holder (H). Feather Board Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.
Adjustments When changing tools, making adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source.
Coplanar Alignment Follow steps 1–5 to determine if alignment is necessary. Steps 6–9 will guide you through the alignment if required. Verifying that fences are coplanar Figure 6 1. Remove the guard and spindle attachment. 2. Unlock knobs D1, D2 and adjust the fence assembly (A) so it is positioned approximately at midpoint; then secure lock knobs D1, D2. 3. Place a straightedge (H) on the table against the infeed and outfeed fences (F1, F2). 4. Unlock the ram dial lock knob (B). 5.
Fence perpendicular to table The outfeed fence must also be perpendicular to the table. This can be checked as follows: 8. Place a square against the casting (L, Fig. 10) and table. 9. If adjustment is required, adjust setscrews N (Fig. 10). Alignment is complete when both fence castings are coplanar (in-line) as shown in Figure 9 and the outfeed fence is perpendicular to the table. 10. Replace both fences and secure. Ram Dial Calibration The cutter guard should be removed or raised to provide clearance.
Spindle Gib Adjustment Referring to Figure 12: The spindle housing gib on your machine is factory adjusted and initially should not require readjust-ment. After a period of use the gib may wear and become loose, introducing play and potentially causing the spindle (B) to vibrate. This requires adjustment. To adjust: 1. With a 12mm wrench, loosen jam nuts that secure the gib setscrews in four places (A). 2.
Spindle Assembly Installation Referring to Figure 14: The spindle assembly (B) is mounted to the arbor (H) and secured with a draw bar (O) and spindle nut (D). Use the following procedure to install the spindle assembly. Reverse the order to remove the spindle. When changing tools, making adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source. 1. Raise the arbor (H) all the way using the handwheel located on the front of the cabinet.
2. Loosen the spindle nut (D) then, using the spindle wrench (Inset A) continue to turn until the spindle breaks free of the arbor. Shaper Cutter Installation Note: Spindle installation is described in the previous section. When changing tools, making adjustments, or doing clean-up and maintenance, always turn the machine off and unplug the machine from its power source. Locking the Spindle 1. Locate the spindle lock (L, Fig. 14) accessible through the door on the right side of the cabinet.
Changing Spindle Speed The JWS-35X Shaper is equipped with pulleys that allow you to change the spindle speed. The belt placed on the upper pulleys as shown in position B (Fig. 16) provides a 10,000 RPM spindle speed. Spindle speed for all belt positions are listed in Table 2 below. *Belt Position Spindle Speed B 10,000 RPM C 8,000 RPM D 6,000 RPM E 4,000 RPM * Refer to Figure 14 Table 2 To change speed (refer to Figure 16): 1. Disconnect the machine from the power source. 2.
Precision Miter Gauge Setting the miter gauge angle Referring to Figure 17: The precision miter gauge has a rack and pinion adjustment for setting the angle. To operate: 1. Slide the miter gauge into one of the slots on the table top. 2. Loosen lock handle (A). To adjust the body (B) of the miter gauge to the desired angle: 3. Pull the spring-loaded knob (C) out and turn until the body (B) of the miter gauge is at the desired angle as indicated on the scale. 4. Tighten the lock handle (A).
Operating Controls Safety Key The start/stop switch on the JWS-35X Shaper comes equipped with a magnetic safety key. When in place on the switch as shown in Figure 18 the magnetic safety key trips a relay which will allow the machine to start and stop when the respective switches are pressed. Being magnetic, the lock can be removed to make the machine inoperable and can be hidden for safe storage by attaching it underneath the rail or another magnetic surface.
Operations Overview Before applying power to the machine, Check the motor and switch wiring diagrams for proper voltage connections. Check that all mounting screws and bolts are tight. Deep cuts require excessive horsepower and pushing force to control the cut. Turn on the motor momentarily to check for proper rotation. The spindle should rotate counterclockwise when looking down on the spindle. Correct as required.
Using the Fence Using the fence is the safest and most satisfactory method of shaping, and should always be used when the work permits. Almost all straight work can be used with the fence. For average work, where a portion of the original edge of the work is not to be touched by the cutter, both the front and rear fences are set in a straight line as shown in Figure 22. Figure 22 When the shaping operation removes the entire edge of the work, e.g.
"Z" Dimension Before making a template (or using the edge of the workpiece) for shaper cutting, the "Z" dimension must be established in order to determine the shape and size of the finished stock. The "Z" dimension is the difference between the innermost part of the cutter edge and the outside diameter of the ball bearing follower (collar). See Figure 25. Note: The "Z" dimension can be either positive or negative. The "Z" dimension is positive if the cutter is larger than the collar bearing.
Edge Shaping When edge shaping, never attempt to hand guide any stock less than 12 inches long, or narrower than 3 inches without the use of a special guide as shown in Figure 27. When edge shaping, the workpiece must be at least 12 inches long unless a special guide is used. 1. Use the hold-ins and hold-downs as shown in Figure 27 to firmly hold the workpiece down and against the fence. If workpiece is too wide for the hold-ins to be used, clamp a scrap board to the table to substitute for the hold-ins. 2.
Straight Line Bevel Shaping Contour Edge Shaping With Collar Bearing To shape a beveled straight edge, use a beveledge shaping jig in combination with the regular fence as shown in Figure 31. To shape contoured edges, the operator must first remove the fence assembly. In order to control the workpiece and limit the depth-of-cut, the operator must use an anti-friction collar with the cutter(s) as shown in Figure 33.
If the workpiece is to be shaped all around the perimeter, hold it firmly and push the work straight into the cutter until the depth of cut is established by the collar as shown in Figure 36. Continue to feed the work so that the point of contact on the edge is always 90 degrees to the collar (or directly in line with the cutter edge) and held firmly against it. When the workpiece is not contoured all around, start the cut as shown in Figure 42.
3. Using the collar between the two cutters has the advantages and disadvantages of the first two procedures, and is frequently used where both edges of the work are to be molded, Figure 41. Note: It is advisable to place the cutter as low as possible on the spindle to reduce spindle deflection and ensure the best possible finish. Also make sure that the contacting surfaces of the cutter are smooth, clean and without dents.
Arcs and Circles Large circular and arc-shaped stock can be shaped as described in Contour Edge Shaping on page 24. However, smaller sized stock requires the use of special shaping jigs similar to those shown in Figure 44. With the entire fence assembly removed, carefully position the jig for desired depth-of-cut and securely clamp to the table. It is important with the arc and circle shapes that the workpiece, prior to being shaped, must be roughly cut to the desired size and curve of the finished piece.
Templates The template must be thick enough to provide a solid bearing edge against a collar. When constructing a template similar to the one shown in Figure 46, keep in mind that it serves only as a guide for the cutter. Figure 46 If the workpiece requires all-around shaping, the template can be constructed from several sections pieced together as shown in Figure 47. Securing the Template There are various methods used to secure the template to the workpiece.
Special Cuts The illustrations in this section show the profile, or section, views made by the cutter(s). The most efficient cutters are carbide tipped to ensure clean and long-term cutting. Small cutters may be solid carbide, and some use inserts. Since there are such a wide variety of choices, the operator is limited only by his experience and imagination. Stacked Cutters Figure 50 A variety of interesting and timesaving cuts can be made in a single setup by stacking the cutters.
Figure 55 shows BOTH cuts required for a window sash rail end. The first operation at top is a rabbet cut made with a groove cutter. The second operation is performed with a stub spindle and buttonhead screw. Butt Joints All butt-type joints require both work-pieces to be perfectly square and straight-edged. Figure 55 Glue Butt Joint To perform a glue butt joint, both fences are kept inline and adjusted for a depth of cut (Figure 56).
Tenoning The tenoning fixture illustrated in Figure 60 shows a miter gauge equipped with a hold-down for shaping the ends of narrow work-pieces. The miter gauge can also be adapted to cut square and centered tenons at the ends of legs for tables, chairs, etc. Secure the leg to jig and position for cut as shown in Figure 61. Make all first cuts with the same jig setting and spindle height. When the first series of cuts have been made, reposition leg on the jig for each succeeding cut.
Troubleshooting Trouble Shaper will not start. Possible Cause 1. Cord unplugged from the power source. 2. Fuse blown or circuited breaker tripped. 3. Cord damaged. 4. Reversing switch is in the Off position. 5. Overload tripped. 6. Cabinet door is open. Remedy 1. Plug in power cord. 2. Replace fuse or reset circuit breaker. 3. Replace cord. 4. Turn switch to forward of reverse. 5. Reset overload by depressing red stop button. 6. Close cabinet door. Overload kicks out frequently. 1.
Troubleshooting Trouble Possible Cause Remedy Edge splits off on cross grain cut. 1. Characteristic of this type of cut. 1. Make cross grain cuts first, then finish cut with the grain. Use scrap block to support end of cut. Raised areas on shaped edge. 1. Variation of pressure holding work against cutter. 1. Hold work firmly against table and fence. Use hold-downs and push sticks. Work pulled from hand. 1. Feeding in wrong direction. 1. Always feed work against the rotation of the cutterhead.
Table – Parts List Index No. Part No. Description Size Qty 1............... TS-1521011 .............Socket Set Screw ...............................................M4x4 .......................... 3 2............... JWS35X-102............Insert Ring (Small) ................................................................................. 1 3............... TS-2285121 .............Flat Head Machine Screw ...................................M5x12 ........................ 3 4............... JWS35X-104.......
Table – Assembly Drawing 35
Fence – Parts List Index No. Part No. Description Size Qty 1............... JWS35X-201............Knob ..................................................................................................... 4 2............... PM2700-237 ............Feather Board ....................................................................................... 2 3............... PM2700-234 ............Bracket .................................................................................................. 2 4.......
Fence – Assembly Drawing 37
Frame and Motor – Parts List Index No. Part No. Description Size Qty 1............... PM2700-305A ..........Spindle Nut.........................................................M40x2.5p ................... 1 2............... PM2700-306 ............Retaining Ring ....................................................STW-40 ...................... 1 3............... TS-2246202 .............Button Head Socket Screw .................................M6x20 ........................ 4 4............... TS-2361061 ..
Frame and Motor – Parts List Index No. Part No. Description Size Qty 55 ............. TS-1551021 .............Lock Washer ......................................................M4 .............................. 3 56 ............. JWS35X-356............Cover .................................................................................................... 1 57 ............. JWS35X-357............Motor Pulley ..........................................................................................
Frame and Motor – Assembly Drawing 40
Cabinet and Base – Parts List Index No. Part No. Description Size Qty 1............... TS-1533032 .............Pan Head Machine Screw ..................................M5x10 ........................ 2 2............... JWS35X-402............Cover .................................................................................................... 1 3............... TS-1550071 .............Flat Washer ........................................................M10 ............................ 4 4..............
Cabinet and Base – Assembly Drawing 42
Elevator – Parts and Assembly Index No. Part No. Description Size Qty 1............... JWS35X-501............Lead Screw ........................................................................................... 1 2............... JWS35X-502............Key.....................................................................5x5x12 ....................... 2 3............... PM2700-342 ............Retaining Ring ....................................................STW-15 ...................... 1 4..........
Spindle Assembly – Parts Index No. Part No. Description Size Qty 1............... TS-1505031 .............Socket Head Cap Screw.....................................M10x25 ...................... 4 2............... PM2700-708 ............Special Washer ..................................................................................... 1 3............... PM2700-709 ............Keyed Collar.......................................................................................... 1 4...............
1/4" Router Collet 3/4" Spindle 1/2" Router Collet 1-1/4" Spindle 1" Spindle 1/2" Spindle 30mm Spindle Spindle Assembly Drawing
Wiring Diagrams 3HP/5HP, 230V, 1Phase 46
WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, TN 37086 Phone: 800-274-6848 www.jettools.com waltermeier.
