Product Manual

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2.0 Table of contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications and Dimensions for S90 Series Chain Hoists ......................................................................... 6
6.0 Using the Chain Hoist .................................................................................................................................... 7
6.1 Prior to Operation ....................................................................................................................................... 7
6.2 Hooking the load ........................................................................................................................................ 7
6.3 Raising the Load ........................................................................................................................................ 8
7.0 Hand chain: Cutting and installing .................................................................................................................. 8
8.0 Load chain: Removing and installing ............................................................................................................. 9
8.1 Load chain inspection ................................................................................................................................. 9
8.2 Load chain removal (all models) ................................................................................................................ 9
8.3 Attaching load chain to load chain sprocket (all models) ........................................................................... 9
8.4 Completing load chain installation ............................................................................................................. 10
8.5 Chain installation: 0.5T thru 2T ................................................................................................................ 10
8.6 Chain installation: 3T and 5T .................................................................................................................... 10
8.7 Chain installation: 10T .............................................................................................................................. 11
9.0 Inspection and maintenance ........................................................................................................................ 12
10.0 Load and wear limits .................................................................................................................................. 13
10.1 Alloy steel chain ..................................................................................................................................... 13
10.2 Hooks (top and bottom) .......................................................................................................................... 13
10.3 Brake disc ............................................................................................................................................... 14
11.0 Replacement Parts ..................................................................................................................................... 15
11.1.1 S90 Chain Hoists – Exploded View ..................................................................................................... 15
11.1.2 S90-050 Chain Hoist (0.5 Ton) – Parts List ......................................................................................... 16
11.1.3 S90-100 Chain Hoist (1 Ton) – Parts List ............................................................................................ 18
11.1.4 S90-150 Chain Hoist (1.5 Ton) – Parts List ......................................................................................... 20
11.1.5 S90-200 Chain Hoist (2 Ton) – Parts List ............................................................................................ 22
11.1.6 S90-300 Chain Hoist (3 Ton) – Parts List ............................................................................................ 24
11.1.7 S90-500 Chain Hoist (5 Ton) – Parts List ............................................................................................ 26
11.1.8 S90-1000 Chain Hoist (10 Ton) – Parts List ........................................................................................ 28