Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
SECTION - FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALITY HAZARDOUS SITUATION.
SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS For : THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE.
SECTION - REVISION LOG REVISION LOG Original Issue of Manual . . . . . . . . . . . . . . November 14, 2005 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . October 4, 2006 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . April 2, 2007 Manual Revised . . . . . . . . . . . . . . . . . . . . . .December 22, 2009 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . February 1, 2011 Manual Revised . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . B Contact : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C REVISION LOG . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 3.6 3.7 3.8 3.9 ii PAGE To Charge Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Battery Charging Status Indicators . . . . . . . . . . . . . . 3-7 GROUND CONTROL STATION - OPERATION . . . . . 3-10 Platform/Off/Ground Selector Switch . . . . . . . . . . . 3-11 Emergency Stop/Shut Down Button . . . . . . . . . . . 3-11 Brake Release Button . . . . . . . . . . . . . . . . . . . . . . . 3-12 Platform Up and Down Buttons. . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE Removing a Rug . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16 FLOURSCENT TUBE CADDY - (OPTION). . . . . . . . . Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3.17 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . SECTION - PARAGRAPH, SUBJECT 3-38 3-40 3-40 3-41 5.4 5.5 SECTION - 4 - EMERGENCY PROCEDURES 4.1 4.2 4.3 5.6 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE LIST OF FIGURES 2-1. 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10. 3-11. 3-12. 3-13. 3-14. 3-15. 3-16. 3-17. iv Daily Walk-Around Inspection for 10MSP Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 10MSP - Machine Operating Specifications . . . . . . 3-2 Machine Operating Component Locations. . . . . . . 3-3 Carry Deck - Hood Removal. . . . . . . . . . . . . . . . . .
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this manual and the Service and Maintenance Manual, must also be established by a qualified person and must be followed to ensure that the machine is safe to operate.
SECTION 1 - SAFETY PRECAUTIONS 1.2 PRE-OPERATION • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to operation of the machine. Operator Training And Knowledge • Read and understand this manual before operating the machine. Workplace Inspection • The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.
SECTION 1 - SAFETY PRECAUTIONS 1.3 MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER OPERATION General • Do not operate any machine on which the safety or instruction placards or decals are missing or illegible. • Avoid any build up of debris on platform floor. Keep mud, oil, grease, and other slippery substances from footwear and platform floor.
SECTION 1 - SAFETY PRECAUTIONS • When performing welding operations at elevation, precautions must be taken to protect all machine components from contact with weld splatter or molten metal. • Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times. • Charge batteries on in a well ventilated area. Trip and Fall Hazards • JLG Industries, Inc.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards Table 1-1. Minimum Approach Distances (M.A.D.) • This machine is not insulated and does not provide protection from contact or proximity to electrical current.
SECTION 1 - SAFETY PRECAUTIONS made by a qualified person in accordance with the employer, local, or governmental requirements for work practices near energized equipment Tipping Hazards • The user should be familiar with the surface before driving. Do not exceed the allowable sideslope and grade while driving. DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.
SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform or drive with platform elevated while on a slope, or on an uneven or soft surface. Crushing And Collision Hazards • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. • Personal protection equipment must be worn by all operating and ground personnel. • Never exceed the maximum platform capacity. Distribute loads evenly on platform floor and material tray.
SECTION 1 - SAFETY PRECAUTIONS • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving operations. • Limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel. • Be aware of stopping distances in all drive speeds. • Do not drive at high speeds in restricted or close quarters or when driving in reverse.
SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION 2.1 PERSONNEL TRAINING Operator Training The aerial platform is a personnel handling device; so it is necessary it be operated and maintained only by trained personnel. Operator training must cover: Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine. 1.
SECTION 2 - PREPARATION AND INSPECTION 2.2 Training Supervision Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine. Operator Responsibility The operator must be instructed that he/she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site.
SECTION 2 - PREPARATION AND INSPECTION Table 2-1. Inspection and Maintenance Table TYPE FREQUENCY PRIMARY RESPONSIBILITY SERVICE QUALIFICATION REFERENCE Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - PREPARATION AND INSPECTION 2.3 PRE-START INSPECTION a more accurate reading on the dipstick. Once the hydraulic oil is warmed check the dipstick reading, it should be up to or close to the FULL line on the dipstick. The Pre-Start Inspection should include each of the following: 1. Cleanliness – Check all surfaces for leakage (hydraulic oil or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 2.
SECTION 2 - PREPARATION AND INSPECTION 7. Function Check - Check all machine controls for operation. (See Section 2.5 on page 2-8) If optional equipment is installed on this machine refer to Section 3 for specific Pre-Start Inspection and Operation instructions. 2.4 DAILY WALK-AROUND INSPECTION Begin the “Walk-Around Inspection” at item one (1) as noted on the diagram (See Figure 2-1. on page 2-6).
SECTION 2 - PREPARATION AND INSPECTION 9 10 8 7 6 5 4 3 2 1 Figure 2-1. Daily Walk-Around Inspection for 10MSP Machines.
SECTION 2 - PREPARATION AND INSPECTION Walk-Around Inspection Components 6. Motor/Pump/Reservoir Unit - No evidence of hydraulic leaks. Hydraulic oil level should be filled level with the full line on the dip stick. Reference - Figure 2-1. on page 2-6 NOTE: On all components, make sure there are no loose or missing parts, they are securely fastened, no visible damage, leaks or excessive wear exists in addition to any other criteria mentioned. 1.
SECTION 2 - PREPARATION AND INSPECTION 2.5 FUNCTION CHECK 2. From the platform control console: Once the “Walk-Around” Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstructions. Refer to Section 3 this manual, for more specific operating instructions. IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL.
SECTION 2 - PREPARATION AND INSPECTION sole. (Australian Spec machines also include a platform gate lock/release lever mechanism on top of each gate that must be pressed down to open the platform gate. Check that the lock/ release on each gate is latching properly when gate is closed, and releasing when the handle lever is depressed.) d. Ensure all machine functions are disabled when the Emergency Stop Button is activated (pressed in).
SECTION 2 - PREPARATION AND INSPECTION NOTES: 2-10 – JLG Lift – 3121227
SECTION 3 - MACHINE OPERATION SECTION 3. MACHINE OPERATION 3.1 GENERAL 3.2 MACHINE DESCRIPTION THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control function and operation. The JLG 10MSP Lift is an electric powered self-propelled machine with an aerial work platform mounted to an elevating mast mechanism.
SECTION 3 - MACHINE OPERATION 3.3 MACHINE OPERATION Getting Started The following control conditions must be met before the machine can be operated from either the Ground or Platform Controls: • Batteries contain enough voltage to operate. Low Battery warning not indicated on Ground Control Station. • The Main Power Selector Switch on the Ground Control Station must be set for either Ground Control Mode or Platform Control Mode. • Platform Control Console On/Off Power Switch (Key) must be set to ON.
SECTION 3 - MACHINE OPERATION 1. Ground Control Station (Module) - (See page 3-10) 8 7 6 2. Platform Manual Descent Valve (Located Under Hood)(See page 3-26) 3. Battery Charger AC Receptacle and Charging Status LED Indicators - (See page 3-5) 4. Platform Enable Foot Switch (See page 3-25) 9 5 5. Platform Entry Gate (See page 3-27) 1 4 6. Platform - (See page 3-27) 7. Platform Control Console (See page 3-17) 8. Material Handling Tray (See page 3-28) 3 O ti C 9.
SECTION 3 - MACHINE OPERATION 3.4 HOOD - (CARRY DECK) Removal: 1. To remove the hood, loosen the attach screw on the front of the hood. 3 2. Lift the hood at the front to clear the rubber sealing gasket on the base frame and slide the hood forward while lifting up to completely remove it from the machine. 1 Installation: 1. Set hood down into the hood gasket on the top of the frame and slide it rearward. Be certain the rear hold-down bracket engages the hood support underneath the hood. 2.
SECTION 3 - MACHINE OPERATION 3.5 BATTERY CHARGING Battery Low Voltage Warning Indicators The 10MSP Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels. Table 3-1. Battery Low Voltage Warning Indicators. WARNING LEVEL INDICATOR LOCATION PLATFORM CONTROL LED RESULT GROUND CONTROL LCD ACTION REQUIRED TO CLEAR FAULT LEVEL-1 • 3 LEDs/BARS Flashing with an Charge batteries to a level of four (4) LEDs/BARS or more before operating. audible beep.
SECTION 3 - MACHINE OPERATION To Charge Batteries This machine is equipped with an AC voltage input/DC voltage output battery charger. The charger automatically terminates charging when the batteries reach full capacity. NOTE: The platform drive function is disabled when the battery charger is plugged into an AC receptacle. LEAD ACID BATTERIES MAY GENERATE EXPLOSIVE HYDROGEN GAS DURING NORMAL OPERATION. KEEP SPARKS, FLAMES, AND SMOKING MATERIALS AWAY FROM BATTERIES.
SECTION 3 - MACHINE OPERATION Battery Charging Status Indicators The battery charging status indicators are located just above the Charger AC input receptacle on the center cover section at the rear of the machine. (See Figure 3-2. on page 3-3) 1 1. When first plugged in, the charger will automatically turn on and go through a short LED indicator self-test (all LED’s will flash in an up-down sequence for two seconds), then charging will begin. CHARGING YELLOW(MIDDLE) LED ON Charge Incomplete 2.
SECTION 3 - MACHINE OPERATION If the ambient temperature is too high, then the charging power will also be reduced to maintain a maximum internal temperature. 4. If a fault occurred anytime during charging, a fault indication is given by flashing the RED ‘FAULT’ LED with a code corresponding to the error. 3. When the GREEN ‘CHARGED’ LED turns on, the batteries are completely charged.
SECTION 3 - MACHINE OPERATION [3 FLASH] Charge Time-out: Indicates the battery did not charge within the allowed time. This could occur if the battery is of a larger capacity than the algorithm is intended for. It can also occur if the battery pack is damaged, old, or in poor condition. In unusual cases it could mean charger output is reduced due to high ambient temperature.
SECTION 3 - MACHINE OPERATION 3.6 GROUND CONTROL STATION - OPERATION 1. Platform/Off/Ground Selector Switch 2. Emergency Stop/Shut Down Button 3. Brake Release Button 4. Platform Up Button 5. Platform Down Button 6. Machine Status LCD Display NOTE: The Ground Control Station Module is fully programmable. For operator level programmability see Section 5 - Operator Maintenance. NOTE: If equipped with optional Programmable Security Lock (PSL) see Section 3.
SECTION 3 - MACHINE OPERATION Platform/Off/Ground Selector Switch NOTE: POWER OFF Turn to this position to power machine off after use. SLEEP MODE - During operation if no control functions have been activated for 5 minutes (default programmable setting), the ground control module will power the machine down to conserve battery power.
SECTION 3 - MACHINE OPERATION Brake Release Button Platform Up and Down Buttons The machine must be POWERED ON and the Ground Control Station set to the GROUND CONTROL MODE to manually release the brakes. The brakes only DISENGAGE (electrically) when the joystick control is moved off center during driving or are manually DISENGAGED (electrically) using the Brake Release Button on the front of the Ground Control Station.
SECTION 3 - MACHINE OPERATION Machine Status LCD Display 1 2 00 00000.0 4 3 At power-up and during operation the LCD display on the Ground Control Module displays the current machine operating status. The following illustration explains the symbol indications. 00 5 LCD Display Symbols 1. 2. 3. 4. 5.
SECTION 3 - MACHINE OPERATION In the LCD Display Symbols (previous illustration - item-2), the Function Display or Function Disabled Indicators will vary as shown following: DRIVE Disabled Tilt Alarm Warning The Ground Control Station LCD screen flashes a fault code and gives an audible warning. The LEDs on the platform control console also flash during the tilt warning. See Table 3-2 on page 3-15 THE GROUND CONTROL STATION CONTAINS A 1.
SECTION 3 - MACHINE OPERATION Table 3-2. LCD Display - Operating Fault Conditions FAULT CODE PLATFORM LEDs FLASHING — — LCD SYMBOL SCREEN LCD TEXT SCREEN Brakes Released (DRIVE Disabled) 00000.0 — — FAULT DESCRIPTION/ MACHINE CONDITION TO CORRECT PROBLEM To Engage Brakes - Press Brake Release Button on Ground Control Station 00000.0 Charger AC Plugged In DRIVE DisUnplug Charger AC Power Cord abled 00000.
SECTION 3 - MACHINE OPERATION Table 3-2. LCD Display - Operating Fault Conditions (Continued) FAULT CODE PLATFORM LEDs FLASHING 6 8 13 6 17 32 LCD SYMBOL SCREEN FAULT DESCRIPTION/ MACHINE CONDITION LCD TEXT SCREEN Drive Motor Brush Wear Warning (Counts down 25 hrs. of DRIVE operation remaining to a 10 sec. shut down mode) 00000.0 13 13 00000.0 17 17 00000.0 32 32 7 7 34 — 35 — TO CORRECT PROBLEM Drive Motor Brushes Require Service Replacement (See Section 5.
SECTION 3 - MACHINE OPERATION 3.7 PLATFORM CONTROL CONSOLE - OPERATION 8 1. On/Off Key Switch (See page 3-18) 7 6 2. Emergency Stop/Shut Down Switch (See page 3-19) 5 3. Function Enable Lever - (on front of joystick) (See page 3-21) 4 3 9 4. Multifunction Joystick Control (See page 3-22) 5. Drive Speed Setting Selector Switch (See page 3-24) 6. Platform Control Display Panel (See page 3-19) 7. Horn Button - (See page 3-23) 8. Drive/Lift Mode Selector Switch (See page 3-21) 2 9.
SECTION 3 - MACHINE OPERATION General NOTE: Platform On/Off Key Switch SLEEP MODE - During operation if no control functions have been activated for 10 minutes (default programmable setting), the ground control module will power the machine down to conserve battery power. Cycle power back on using either the main power selector switch (key) or the emergency stop/power down button either on the platform controller or on the ground control station.
SECTION 3 - MACHINE OPERATION Platform Emergency Stop/Shut Down Button NOTE: Platform Control Display Panel The Platform and Ground Control Station Emergency Stop/Shut Down Buttons must both be in the RESET position to operate machine. 1 4 3 POWER OFF 2 PUSH IN TO ENGAGE Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop Figure 3-7. Platform Control Display Panel. 1. Battery Charge/Flash Code LEDS 2. Drive Mode Indicator 3121227 – JLG Lift – 3. Lift Mode Indicator 4.
SECTION 3 - MACHINE OPERATION NOTE: 1. Battery Charge/Flash (Fault) Code Indicator LEDS On normal power-up and operation this series of ten (10) LEDs visually indicates the amount of charge remaining in the batteries. The number of LEDs lit will change depending on the level of charge in the batteries. • (+) All Three (3) GREEN LEDs lit up indicate maximum battery charge. • Four (4) YELLOW LEDs indicate a two thirds to one third battery charge remaining.
SECTION 3 - MACHINE OPERATION Drive/Lift Mode Selector Switch 1 2 Joystick Function Enable Lever Drive/Lift Mode Selector Switch 1. LIFT Mode 2. DRIVE Mode PUSH the rocker switch to select mode of operation. Whichever mode is selected the appropriate LED indicator on the display panel below will light up showing which mode has been activated for joystick operation.
SECTION 3 - MACHINE OPERATION Multifunction Joystick Control Drive Mode The joystick operates the following machine functions: 1. Activate the Drive Mode using the Drive/Lift Mode Selector switch. • Drive/Steer • Lift Up and Down NOTE: Use the Drive/Lift Mode Selector Switch to select which function the joystick will operate. The selected operating mode will only remain active for 5 seconds if the function is not operated.
SECTION 3 - MACHINE OPERATION Horn Button Lift Mode 1. Activate the Lift Mode using the Drive/Lift Mode Selector switch. 2 When the machine is powered on, pressing this button will sound the Horn. 2. Platform LIFT DOWN Direction 3. Platform LIFT UP Direction 3 3121227 Within 5 seconds of activation - ENGAGE and HOLD both the JOYSTICK ENABLE LEVER and the FOOTSWITCH ENABLE - then move the joystick in the direction of LIFT (3) OR LOWER (2).
SECTION 3 - MACHINE OPERATION Drive Speed Setting Controls NOTE: Drive Speed Setting Selector Switch When the platform is elevated, the maximum drive speed is automatically cut-back to 25%. The Ground Control Module-LCD screen will display a turtle when in this mode, See page 3-13 - Machine LCD Status Display in this section of the manual. 1. Selector Switch (on top of joystick) 1 Each PRESS on this side of the switch will DECREASE maximum drive speed. (LESS LEDs Lit up on the Drive Speed Indicator.
SECTION 3 - MACHINE OPERATION 3.8 PLATFORM FUNCTION ENABLE FOOT SWITCH Platform Function Enable Foot Switch 1. Foot Switch DO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHINE POWER UP, OPERATING ANY CONTROLS DURING MACHINE POWER UP OTHER THAN THE POWER ON/OFF KEY SWITCH OR RESETTING THE E-STOP/SHUT DOWN SWITCHES WILL CAUSE THE MACHINE TO DISPLAY AN ERROR. 1 Place your foot on the switch, press down and hold while operating any joystick function.
SECTION 3 - MACHINE OPERATION 3.9 PLATFORM MANUAL DESCENT CONTROL VALVE Activating the Manual Descent Valve CRUSHING HAZARD - BE AWARE OF DESCENDING PLATFORM WHEN MANUALLY LOWERING THE PLATFORM. KEEP HANDS OR FEET OFF OF THE MAST ASSEMBLY AND FROM BENEATH PLATFORM. To activate the manual descent valve, remove the hood (carry deck) from the machine, (for hood removal, See page 3-4).
SECTION 3 - MACHINE OPERATION 3.10 PLATFORM CONFIGURATION Table 3-3. Platform Maximum Capacity MAXIMUM CAPACITY SPECIFICATION Platform Material Tray Load Load Carry Deck 28 mph (12 m/s) ANSI/CSA CE (Indoor Use Only) Max. Wind Speed 350 lb. (160kg) 250 lb. (115kg) Australia (Indoor Use Only) 250 lb. (115kg) 0 m/s 0 m/s Platform Lanyard Anchorage Point Attach fall restraint lanyard to lanyard anchorage point on lower platform railing. Maximum allowable lanyard length is 30 in. (76cm). Figure 3-9.
SECTION 3 - MACHINE OPERATION Material Handling Tray - Height Adjustment The material handling tray is designed to carry up to 250 lb. (113kg) of weight. It can be quickly raised or lowered vertically on the front of the mast assembly using the tray handle release. REMOVE ALL WEIGHT FROM THE MATERIAL TRAY BEFORE ENGAGING THE TRAY RELEASE BAR TO LOWER OR RAISE THE TRAY. To Lower Or Raise The Tray: 1.
SECTION 3 - MACHINE OPERATION Material Handling Tray - Cargo Strap - OPTION The retractable cargo strap is designed to help secure objects loaded onto the material handling tray while machine is in operation. 3.11 PARKING MACHINE 1. Drive machine to a well-protected and well-ventilated area. 2. Ensure the platform is fully lowered, turn the main power selector switch on the platform to the OFF position. 3.
SECTION 3 - MACHINE OPERATION 3.12 TRANSPORTING, LIFTING AND TIE-DOWN PROCEDURES General The 10MSP Lift may be transported to a work site using the following methods: • Driving the machine around on its base wheels if travel surface area permits. • Moved with a fork-lift truck using the fork-lift pockets in the base frame. (See Figure 3-12.) • Loaded onto a transport vehicle and driven to the work site, when equipped with Front and Rear Tie-Down Loop. (See Figure 3-13.
SECTION 3 - MACHINE OPERATION Vehicle Transport - Tied-Down Using the Tie-Down Loops With the machine on the transport vehicle in position to be tied down, and machine powered down (brakes engaged), use the following guidelines for restraining the machine during transport. USE OF EXCESSIVE FORCE WHEN SECURING MACHINE (WHEEL LOAD), CAN CAUSE DAMAGE TO THE MACHINES REAR DRIVE OR FRONT CASTER WHEEL COMPONENTS. 1.
SECTION 3 - MACHINE OPERATION 3.13 PROGRAMMABLE SECURITY LOCK (PSL™) (OPTION) 1 2 3 PSL™ The optional keyless Programmable Security Lock switch can be programmed with a four (4) digit Operators Code to allow only those persons with the code to power-up and operate the machine. PSL™ Box Location 6 1 2 3 4 5 6 7 8 9 4 5 0 Figure 3-15. PSL™ Switch Controls & Indicators. Figure 3-14. PSL™ Switch Location 1. ON (Green LED) 2. ACCEPT (Amber LED) 3. PROGRAM (Red LED) 1.
SECTION 3 - MACHINE OPERATION Machine - Power Up using the PSL™ Changing the Operator’s Code NOTE: When entering the Operators Code on the keypad, a short beep indicates a properly depressed key, a long beep indicates an error in depressing key. If an error occurs, you must restart the code entry process again. The PSL Operators Code can be changed should the need occur.
SECTION 3 - MACHINE OPERATION 3.14 PLATFORM HANGER ACCESSORY - (OPTION) 1 THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY, ALONG WITH PERSONNEL AND EQUIPMENT PLACED IN THE PLATFORM MUST NOT EXCEED THE MAXIMUM RATED PLATFORM CAPACITY. 2 DO NOT USE MORE THAN ONE ACCESSORY MOUNTED ON THE SAME SIDE OF THE PLATFORM AT ANY TIME. 3 NOTE: 4 This hanger accessory is intended for use in placing or retrieving lightweight bulky stock items such as bicycles, ladders, etc.
SECTION 3 - MACHINE OPERATION Hanger Accessory - Pre-Start Inspection 3.15 RUG CARRIER ACCESSORY - (OPTION) Prior to use of the hanger accessory, check the following; NOTE: • Hanger arm mounting is secure to the platform railing, no missing or damaged fasteners. • The hanger arm lock pin is in place and secure. This rug carrier accessory is intended for use in placing or retrieving rolled/unrolled rugs and other similar stock stored on racks or shelves above ground level.
SECTION 3 - MACHINE OPERATION Hanging a Rug The following is a description for use of the Rug Carrier accessory in hanging rugs on horizontal pivoting arm display racks. 1. Select the intended location in the display for mounting the rug. Open the display rack to provide adequate space for the lift and rug. 2. With the Rug Carrier Accessory arms stowed, drive the lift into position prior to loading the rug. 3. Release and lock Rug Carrier Accessory arms into the carry position. 1 4.
SECTION 3 - MACHINE OPERATION 8. After adequately attaching the rug to the display arm, lower the platform, stow the Rug Carrier Accessory arms. 9. As required reposition and elevate the lift to completely attach the rug. 4 3 1 1 2 2 3 1. Rear Arm in Stowed Position 2. Rear Arm in Carry Position 1. Front Arm in Stowed Position 2. Front Arm in Carry Position 3121227 3. Lift Arm, Swing Out and Lower Down to Lock in Place 3. Release Button to Move Arm 4.
SECTION 3 - MACHINE OPERATION Removing a Rug This section describes the use of the Rug Carrier accessory in removing a rug from a horizontal pivoting arm display rack. 1. Select the intended location in the display for removal of the rug. Open the display rack to provide adequate space for the lift and rug. 9. Remove the rug from the Rug Carrier Accessory. If required, use an assistant to unload the rug from the Rug Carrier Accessory Arms. 10.
SECTION 3 - MACHINE OPERATION THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THE STOWED POSITION WHEN NOT IN USE. EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES WHILE THE RUG CARRIER ACCESSORY IS IN USE (DRIVING, RAISING AND LOWERING) TO PREVENT OBSTACLES AND PERSONNEL FROM STRIKING THE LOAD. WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCESSORY, THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE RATED CAPACITY OF THE RUG CARRIER ACCESSORY.
SECTION 3 - MACHINE OPERATION 3.16 FLOURSCENT TUBE CADDY - (OPTION) NOTE: The fluorescent tube caddy accessory is intended for use in replacing fluorescent tubes in light fixtures mounted at ceiling level. Use for any other purpose is not authorized by JLG. Maximum carrying capacity of caddy is 15 lb.(7kg) The fluorescent tube caddy consists of the caddy which attaches to the platform side rail. The caddy mount is secured to the platform rail with an attach pin.
SECTION 3 - MACHINE OPERATION 3.17 DECAL INSTALLATION 6 7 5 2 4 3 1 Figure 3-16.
SECTION 3 - MACHINE OPERATION 10 11 8 10 9 1 Figure 3-17.
SECTION 3 - MACHINE OPERATION Figure 3-18.
SECTION 3 - MACHINE OPERATION Table 3-4. 10MSP - (ANSI and CE) Decal Installation Chart (See Figure 3-16., Figure 3-17. and Figure 3-18.
SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES 4.1 GENERAL INFORMATION 4.3 This section explains the steps to be taken in case of an emergency situation during operation. 4.2 EMERGENCY OPERATION INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.
SECTION 4 - EMERGENCY PROCEDURES NOTES: 4-2 – JLG Lift – 3121227
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.1 INTRODUCTION Other Publications Available Specific to this Machine: This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.2 GENERAL SPECIFICATIONS SPECIFICATION Machine Specifications SPECIFICATION Maximum Travel Grade (Side Slope): 10MSP 1100 lb. (499 kg) Machine Height: (Platform Stowed): 57 in. (1.44m) 4 x 6 VDC Batteries: 650 lb. (295 kg) 710 lb. (322 kg) 1.875 in. (47.6mm) Machine Turning Radius: (Circle) 65 in. (165cm) Maximum Travel Grade (Gradeability): (Platform STOWED ONLY) 5-2 Maximum Drive Speeds: (Operator Variable): 0.5 - 3.4 mph (0.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Electrical Specifications Platform Data SPECIFICATION 10MSP System Voltage: 24 Volts DC Battery Specifications: Battery Type: Voltage: Amp Hour (AH) Rating: Battery Charger: SPECIFICATION Input: Output: 10MSP Occupants: (Persons allowed in Platform) AGM (VRLA) (Sealed) Maximum Work Load (Capacity): (2) - 12 Volt DC (Standard) or (4) - 6 Volt DC (Option) 12V - 100 Amp Hr. @ 20 Hr. 6V - 210 Amp Hr. @ 20 Hr.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Component Weights SPECIFICATION Platform Weight: Battery: (per battery) Front Hood: 5-4 Serial Number Location 10MSP 75 lb. (34 kg) 12V - 65.7 lb. (29.8 kg) 6V - 64 lb. (29 kg) For machine identification, the serial number is stamped into a nameplate affixed to the machine. The plate is located under the front hood cover on the frame crossbar at the front of the machine. 12 lb. (5.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.3 OPERATOR MAINTENANCE hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations. Lubrication Table 5-1.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Points. (See Table 5-2.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 5-2. Lubrication Intervals for Various Components ITEM COMPONENT 1 Hydraulic Oil 2 Swivel Raceways 3 Mast Chains NO/TYPE (a) LUBE POINTS INTERVAL (b) LUBE/METHOD 3 6 MONTHS MONTHS 1 YEAR Fill To Full Line on HO - Check Hyd. Oil Dipstick - 5 Qt. Level Reservoir HO - Change Hyd. Oil — 2 - Per Section 2 YEARS ✔ COMMENTS Check fluid level every day. (c) Change hydraulic oil every 2 years. Upper: Permanently Sealed.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.4 BATTERY MAINTENANCE 5.5 TIRES AND WHEELS The OEM batteries are AGM sealed (VRLA) type so the electrolyte level cannot be checked, however the battery terminals should be checked periodically for corrosion and tightness. The batteries are located directly in front of the rear drive wheels inside the base frame. To access the batteries, remove the hood (carry deck) and the rear cover under the platform.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fasteners. If you do not have a torque wrench, tighten the fasteners with a lug wrench, then immediately have a service garage or dealer tighten the lug nuts to the proper torque. Over-tightening will result in breaking the lug nuts or permanently deforming the mounting holes in the wheels.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.6 GROUND CONTROL STATION PROGRAMMING Programming Levels There is one (1) password protected programming level available to the Operator: General • Level-3: Operator’s Settings - Level-3 Password: 33271 The Ground Control Station on the MSP10 machine allows onboard programming of various component and control function personality settings.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Programming Items Allows programming of the items shown in Table 5-4 on page 512, the following is a brief explanation of each programming item. NOTE: There are two production modules available at this time, one for North/South American and European languages, and one for Asian languages. All programmable items between these modules are identical with the exception of language selection.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 5-4. Ground Control Station - Level 3 - Programmable Settings and Factory Presets. LEVEL 3 PROGRAMMABLE ITEM Back to Main FACTORY PRESET SETTING RANGE — Return to Main Menu Set Language 3 NOTE: There are two production modules available at this time, one for North/South America and European Languages, and one for Asian Languages. 3 Set Sleep Time 3 Set Polarity of the Keypad Code 3 1 1. 2. 3. 4. 5.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Activating Programming Mode NOTE: If machine does not power up, check that both the Ground Control Station - Emergency Stop Button, and the Platform Control Console - Emergency Stop Button, are in the RESET position. Also if machine is equipped with the (PSL) Programmable Security Lock option, see Section 3 of this Operators Manual for additional machine power-up steps. Activating Programming Mode 1.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Entering Password Entering Password Programming Mode Selection Programming Mode Selection 1. The Brake Release button (1) moves the box (around digit) from left to right to select which digit to change. 1. Use Platform UP/DOWN buttons (1) to move the selection box (2) up or down to select item to program. 2. Platform UP button (2) increases the numerical digit. 2.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Selecting Programmable Item to Adjust Adjusting Programmable Setting Adjusting Programmable Setting 1. Adjust the programmable setting using the Platform UP/DOWN buttons (1), see Table 5-4 for range of settings for that item. Selecting Programmable Item to Adjust 1. Use the Platform UP/DOWN buttons (1) to scroll through the list of programmable items available to your programming level. 2.
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5.7 DRIVE MOTOR BRUSH WEAR - WARNING INDICATION NOTE: The machines drive motors include brush wear sensors that activate a warning indicating the drive motor brushes will require replacement soon. This warning protects the drive motors from damage due to extreme brush wear.
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 6-1.
SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1.
TRANSFER OF OWNERSHIP Title:____________________________________________________________________ Name: ___________________________________________________________________ Who in your organization should we notify? Country: _________________________ Telephone: (_______) ____________________ _________________________________________________________________________ Address: _________________________________________________________________ Current Owner: __________________________________________________
JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 172339533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 +61 2 65 813058 JLG Latino Americana Ltda. Rua Eng.
