Parts Manual Owner's manual

ManualsBrandsJLG ManualsSpecial machinery110SX

Illustrated Parts Manual

Models

100SX

110SX

110SXJ

120SXJ

P/N

3121811

January 2, 2012

Summary of content (224 pages)

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Illustrated Parts Manual Models 100SX 110SX 110SXJ 120SXJ P/N 3121811 January 2, 2012
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REVISION LOG June 16, 2000 - Original Issue Of Manual August 2, 2000 - Revised (Manual edited to 0010569 Revision 3 Models 100SX/110SX/110SXJ & 0010570 Revision 2 Model 120SXJ) November 9, 2000 - Revised (Manual edited to 0010569 Revision 5 Models 100SX/110SX/110SXJ & 0010570 Revision 5 Model 120SXJ) June 18, 2001 - Revised (Manual edited to 0010569 Revision 9 Models 100SX/110SX/110SXJ & 0010570 Revision 9 Model 120SXJ) August 22, 2002 - Revised (Manual edited to 0010569 Revision 17 Models 100SX/110SX/110SX
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REVISION LOG B 3121811
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 FRAME, VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 STEERING AND AXLES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 AXLE EXTENSION CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 BOOM LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME S E C T I O N TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 DESCRIPTION FRAME, VALVES AND SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING AND AXLES INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . .
PAGE 8
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1.
PAGE 10
SECTION 1 FRAME S E C T I O N 1 FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 117 4641134 118 119 120 121 122 to 123 124 125 126 Not Used 4711400 Not Used 4751600 Not Used 0641420 4641155 Not Used 127 4641165 128 4641166 F R A M E 0270200 0259925 201 202 203 204 205 206 0641404 0641606 3572315 4751600 4751400 4846247 0100011 1-4 DESCRIPTION QTY.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 12
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2.
PAGE 14
20 21 1-8 2 12 6 9 5 4 16 22 19 18 137 108 143 118 137 134 6 12 2 116 140 107 8 113 140 140 115 143 104 127 107 118 127 137 140 113 149 120 126 110 133112 111 123 124 129 127 140 113 138 123 124 142 106 127 137 130 113 140 11 3 3 11 15 121 103 139 2 12 6 9 20 21 19 7 126 144 147 135 120 143 118 140 113 122 132 136 13 152 1 3 117 11 125 105 3 11 15 119 5 119 145 146 114 151 F R A M E 131 109 119 119 18 10 17 133 123 111 110 112 128 124
PAGE 15
SECTION 1 FRAME FIGURE 1-3.
PAGE 16
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. STEERING AND AXLES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 18
SECTION 1 FRAME 203 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS 204 S E C T I O N 201 RH 202 LH 1 102 3 4 SPINDLE REF.
PAGE 19
SECTION 1 FRAME FIGURE 1-4.
PAGE 20
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
PAGE 21
SECTION 1 FRAME FIGURE 1-5.
PAGE 22
SECTION 1 FRAME S E C T I O N 1 F R A M E FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 55 56 to 59 60 61 62 63 64 65 66 67 68 69 70 to 71 72 73 74 75 76 77 78 79 to 84 85 86 87 88 to 119 120 Kit 4 Not Used 7022572 7022573 7022574 7022575 7021354 7022576 7022577 7022578 7022509 7022579 Not Used Kit 5 Kit 5 Kit 5 Kit 6 Kit 6 Kit 6 Kit 6 Not Used 7024031 Not Used 7024032 Not Used 3160248 7024028 7024029 7022536 7022540 7022580 7022581 7024030 1-16 DESCRIPTION QTY.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 24
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
PAGE 25
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 to 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 27 28 29 30 31 to 32 33 34 35 36 37 38 39 PART NUMBER QTY. REV. D 3160248 DRIVE MOTOR ASSEMBLY Ref.
PAGE 26
SECTION 1 FRAME 14 11 14 11 14 8 7 3 10 4 3 10 7 9 5 15 2 15 7 18 20 17 20 JUNCTION BOX REF. 1 F R A M E 11 FIGURE 1-7.
PAGE 27
SECTION 1 FRAME FIGURE 1-7. JACK CYLINDER INSTALLATION FIG & ITEM # PART NUMBER 0270268 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Not Used 0641812 0641816 0641852 1683965 Not Used 3311805 3340630 3535906 4711800 0641609 1704544 4641133 4751600 4751800 Not Used 0641404 0641412 Not Used 4751400 0100011 3121811 DESCRIPTION QTY. REV. JACK CYLINDER INSTALLATION Ref.
PAGE 28
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
PAGE 29
SECTION 1 FRAME FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR FIG & ITEM # PART NUMBER 4641133 1 2 3 4 5 7011336 7012955 7012967 7021631 7021632 7012995 7012518 7012943 7021633 DESCRIPTION QTY. REV. VALVE ASSEMBLY - HYDRO AIR Ref.
PAGE 30
SECTION 1 FRAME S E C T I O N FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 31
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 3121811 DESCRIPTION TURNTABLE, BOOM AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVES INSTALLATION - TURNTABLE MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY - HYDRO-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 32
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 33
SECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION FIG & ITEM # PART NUMBER 4620078 1 2 0252852 0960594 0961392 0259903 0259900 0259901 0259917 0259912 0259913 0259918 0259890 0259891 0270812 101 102 1682895 1682895 1682895 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 3121811 1681978 1681978 1681580 1681580 3952014 3312002 2160002 0681812 4740171 Not Used 1120368 Not Used 3422151 3421586 0236548 4740006 0651608 4761600 4300034 DESCRIPTION QTY.
PAGE 34
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 35
SECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 304 305 306 307 308 309 310 311 312 2750529 2750528 2750807 2200261 2750527 2220063 4300031 4761400 3311401 1320040 DESCRIPTION Hose Options: 100SX/110SX 110SXJ/120SXJ Hose Fitting, Nipple Hose Fitting Stud (Welded on Part) Lockwasher 1/4" Nut 1/4"-20NC Clamp, Insulated QTY. REV.
PAGE 36
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 37
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 38
SECTION 2 TURNTABLE FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED) FIG & ITEM # PART NUMBER 112 4922448 S E C T I O N 0252926 201 4360363 DESCRIPTION Harness, Plug Assembly (Not Shown) TILT INDICATOR INSTALLATION Switch, Level Sensor - 3° QTY. REV. 1 Ref.
PAGE 39
SECTION 2 TURNTABLE FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 43
SECTION 2 TURNTABLE FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR (CONTINUED) FIG & ITEM # PART NUMBER 33 7024826 DESCRIPTION Screw QTY. REV.
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION FIG & ITEM # 1 PART NUMBER DESCRIPTION QTY. REV. 0254882 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION Ref. 3 Ref. 0100019 ROTARY OIL COUPLING INSTALLATIONS Rotary Oil Coupling Assembly Collar Rebuilt Couplings (Was P/N 7013175) Note: Due to complexity of repair, seal kit no longer available.
PAGE 46
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED) FIG & ITEM # PART NUMBER 0239842 S E C T I O N 201 202 203 204 205 4843318 3421565 1260017 3760170 3421563 DESCRIPTION TURNTABLE LOCK INSTALLATION Bushing Weldment Pin, Snap Chain - #3 Ring, Quick Release Pin, Turntable Lock QTY. REV. Ref.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-7. SWING BRAKE ASSEMBLY FIG & ITEM # PART NUMBER 0920109 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 QTY. REV. Ref.
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 56
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-9. LOAD MANAGEMENT INSTALLATION FIG & ITEM # PART NUMBER 0239868 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 4844272 4160099 0630422 3313002 3273001 4360263 4360259 3841004 3321501 3533414 0630510 3321405 3900104 4920140 4460342 3421677 0642252 3312205 2160002 4220120 4220121 4070729 4070728 Not Used Not Used Not Used Not Used 4220157 4220158 0100019 3121811 DESCRIPTION LOAD MANAGEMENT INSTALLATION QTY. REV. Ref.
PAGE 58
6 3 5 4 2-28 202 2 128 129 130 134 152 203 152 168 143 167 106 132 146 109 134 152 162 131 125 164 165 170 171 163 138 139 176 177 178 104 108 123 140 141 142 103 135 150 160 174 140 141 142 112 109 110 135 159 160 138 139 124 112 111 155 157 175 110 108 107 119 120 121 122 118 TERMINALS #98 & #99 2 127 110 101 T U R N T A B L E 105 147 136 137 145 152 168 169 119 121 122 173 135 150 160 109 1 102 115 5 BLOCKS #98 5 BLOCKS #99 UPPER #41THRU #45 LOWER #46
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROLS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION GROUND CONTROLS INSTALLATIONS: 0270372 0270373 0270371 0270838 1 2 3 4 5 6 7 8 9 0861373 0861374 0861372 0861406 2600148 1780227 4751400 3311401 2940042 Not Used 4300032 4751500 Ref. Ref. Ref. Ref. 0861373 0861374 0861372 0861406 GROUND CONTROL BOX ASSEMBLIES: 100SX/110SX 110SXJ 120SXJ 120SXJ W/Length Limit Ref. Ref. Ref. Ref. Ref.
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROLS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 2420172 3740112 4070991 4070987 0960905 4360476 4360328 4060229 3910804 4360069 4460704 4460390 3640493 0610141 4360284 7010698 4360267 4360281 Not Used 4460071 177 178 179 180 0259886 201 202 203 3121811 Not Used 2920129 1704517 DESCRIPTION Hourmeter Relay, Ignition Shim .125 Shim .
PAGE 62
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 310 311 312 313 314 315 3290801 1320041 4761400 4751600 0641406 3311401 Nut, Metric 8mm - 1.25 Clamp Lockwasher 1/4" Flatwasher 3/8" Bolt 1/4"-20NC x 3/4" Nut 1/4"-20NC 2 1 3 2 1 1 0270271 EXHAUST INSTALLATION Ref. S E C T I O N 401 402 403 404 405 406 407 408 409 410 411 412 413 2 T U R N T A B L E 501 502 503 2-38 QTY.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-13. PUMP COUPLING INSTALLATION FIG & ITEM # PART NUMBER 0256849 1 2 3 4 5 6 7 8 1660233 0701014 4832000 0080164 0701010 Not Used 0701015 4751600 3020021 DESCRIPTION PUMP COUPLING INSTALLATION - HAYES QTY. REV. Ref.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) FIG & ITEM # PART NUMBER 2900752 7007412 2900826 2900827 DESCRIPTION Seal Kit - Complete (Includes Items 3,6,14,15,37,41,42, 44,45,55,56,63,76,78,84 and 85) Seal Kit - Servo Piston (Includes Items 76 and 78) Charge Pump Kit (Includes Items 41,42,46,59,60,61) Cylinder Block Kit (Includes Items 19-28, 40,50,53,55,58) QTY. REV.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-15. PUMP ASSEMBLY - HYDRO-AIR FIG & ITEM # PART NUMBER 3600286 1 2 3 4 5 6 7 8 9 10 11 12 13 7010105 Not Serviced Not Serviced 7010103 7010126 7010125 Kit Kit 7010124 7010104 7010127 Kit Kit 7007489 3121811 DESCRIPTION PUMP ASSEMBLY - HYDRO-AIR QTY. REV. Ref.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-16. TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 213 214 215 216 3311401 4761400 0100020 4751400 S E C T I O N Nut 1/4"-20NC Lockwasher 1/4" Sealant, Thread (Not Shown) Flatwasher 1/4" 0257365 0257366 0258626 FUEL CAP ASSEMBLY OPTIONS: STANDARD “RED” - PROTECTOSEAL “BLUE” - PROTECTOSEAL 1120314 1120367 1120512 Cap, Fill Options: Cap, Fill - Standard Cap, Fill - “Red” Protectoseal Cap, Fill - “Blue” Protectoseal 301 2 DESCRIPTION QTY. REV.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-16. TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-19. OIL COOLER INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 95
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 DESCRIPTION BOOM ASSEMBLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JIB BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXTEND-A-REACH INSTALLATION . . . . . . . . . . . . . . . . . . . . .
PAGE 96
SECTION 3 BOOM FIGURE 3-1.
PAGE 97
SECTION 3 BOOM FIGURE 3-1.
PAGE 98
SECTION 3 BOOM FIGURE 3-1.
PAGE 99
SECTION 3 BOOM FIGURE 3-1.
PAGE 100
SECTION 3 BOOM FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 101
SECTION 3 BOOM FIGURE 3-1.
PAGE 102
SECTION 3 BOOM FIGURE 3-1.
PAGE 103
SECTION 3 BOOM FIGURE 3-1.
PAGE 104
SECTION 3 BOOM FIGURE 3-1.
PAGE 105
SECTION 3 BOOM FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 106
SECTION 3 BOOM FIGURE 3-2.
PAGE 107
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES FIG & ITEM # PART NUMBER 0238945 1 2 3 4 5 6 7 8 4843026 3532466 1360175 3420552 0630197 4740156 4740270 3450504 0238919 101 102 103 104 105 106 107 0630410 1360209 3532425 3421535 3421534 3450506 4740111 0238901 201 202 203 204 205 206 207 0630409 1360206 3532410 3421535 3421534 3450506 4740111 0239267 0239268 301 3840955 3840945 0273588 3841651 302 1360208 1360274 303 3121811 0238900 DESCRIPTION QTY. CHAIN ADJUSTER ASSEMBLIES Ref.
PAGE 108
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 0100003 S E C T I O N 0238900 401 402 403 404 405 406 407 1360207 1360206 3532410 3421535 3421534 3450506 3534436 DESCRIPTION —————————— Loctite #277 CHAIN ADJUSTER ASSEMBLY (OUTER MID RETRACT) Clevis, Rod Clevis, Chain Plate, Chain Adjuster (Top) Pin, Adjuster Plate Pin, Clevis Pin, Cotter 3/32" x 1 1/2" Plate, Chain Adjuster Plate (Bottom) QTY. REV. A/R Ref.
PAGE 109
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 110
SECTION 3 BOOM FIGURE 3-3.
PAGE 111
SECTION 3 BOOM FIGURE 3-3. JIB BOOM INSTALLATION FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3121811 PART NUMBER QTY. REV. 0258414 JIB BOOM INSTALLATION OPTIONS: DESCRIPTION Ref.
PAGE 112
SECTION 3 BOOM FIGURE 3-4.
PAGE 113
SECTION 3 BOOM FIGURE 3-4.
PAGE 114
SECTION 3 BOOM FIGURE 3-4. EXTEND-A-REACH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 21 22 3535978 S E C T I O N 23 24 25 26 27 28 1670642 1670634 4300076 3311602 4751600 Not Used 0641606 4060803 0100011 DESCRIPTION Plate Cover, Hose and Cable Options: 110SXJ 120SXJ Stud (Welded on Part) Nut, Jam 3/8"-16NC Flatwasher 3/8" Bolt 3/8”-16NC x 3/4” (110SX/110SXJ Only) Trim, Flexible (Not Shown) (110SX/110SXJ Only) —————————— Loctite #242 QTY. REV.
PAGE 115
SECTION 3 BOOM FIGURE 3-4. EXTEND-A-REACH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 116
SECTION 3 BOOM FIGURE 3-5.
PAGE 117
SECTION 3 BOOM FIGURE 3-5.
PAGE 118
SECTION 3 BOOM FIGURE 3-5.
PAGE 119
SECTION 3 BOOM FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 120
SECTION 3 BOOM FIGURE 3-6.
PAGE 121
SECTION 3 BOOM FIGURE 3-6.
PAGE 122
SECTION 3 BOOM FIGURE 3-6. BOOM WIPERS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 123
SECTION 4 PLATFORMS TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 DESCRIPTION PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) . . . . . . . . . . . . . . . . . . . PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ). . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 124
SECTION 4 PLATFORMS FIGURE 4-1.
PAGE 125
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 3510499 3510500 1 4845290 4845289 2 4844955 4844924 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4844956 4844925 4845328 4845287 3900207 3300393 3520072 4845288 0641418 4740411 3300151 0961845 0641524 3311505 4751500 2080040 4420055 3510542 3510543 101 4844954 4844928 102 4844955 4844924 103 104 3121811 4844956 4844925 4845328 DESCRIPTION PLATFORM ASSEMBLIES STANDARD: 6ft (1.83m) 8ft (2.
PAGE 126
SECTION 4 PLATFORMS FIGURE 4-1.
PAGE 127
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 128
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 129
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 130
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 131
SECTION 4 PLATFORMS FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 132
SECTION 4 PLATFORMS 6 7 4 8 8 S E C T I O N 7 10 9 10 9 FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ) 4 1 4-10 4 5 PIVOT ATTACH REF.
PAGE 133
SECTION 4 PLATFORMS FIGURE 4-3.
PAGE 134
SECTION 4 PLATFORMS FIGURE 4-4.
PAGE 135
SECTION 4 PLATFORMS FIGURE 4-4. ROTATOR MOTOR ASSEMBLY FIG & ITEM # PART NUMBER 3160083 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION ROTATOR MOTOR ASSEMBLY REV. Ref.
PAGE 136
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 137
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 138
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 139
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 140
SECTION 4 PLATFORMS FIGURE 4-6.
PAGE 141
SECTION 4 PLATFORMS FIGURE 4-6.
PAGE 142
SECTION 4 PLATFORMS FIGURE 4-7.
PAGE 143
SECTION 4 PLATFORMS FIGURE 4-7.
PAGE 144
SECTION 4 PLATFORMS FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION HANDLE ASSEMBLY 201 202 203 204 205 206 S E C T I O N 7019160 7019155 7019111 7019110 7019112 7003946 Cast Housing Assembly Shaft 8mm Bearing Spacer, Head Gear Washer Spring, Return QTY. REV. Ref.
PAGE 145
SECTION 4 PLATFORMS FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 146
SECTION 4 PLATFORMS FIGURE 4-8.
PAGE 147
SECTION 4 PLATFORMS FIGURE 4-8.
PAGE 148
SECTION 4 PLATFORMS FIGURE 4-9.
PAGE 149
SECTION 4 PLATFORMS FIGURE 4-9.
PAGE 150
SECTION 4 PLATFORMS FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 34 35 36 37 38 39 1320040 0641406 4711400 3311405 1060330 4460425 S E C T I O N DESCRIPTION Clamp Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Cable, Electrical - 16/3 Connector, Strain Relief Options: QTY. REV. 4 4 8 4 16ft/4.
PAGE 151
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOOM LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . .
PAGE 152
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 153
SECTION 5 CYLINDERS FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683920 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Not Used Not Used Not Used 0961896 0630535 1683056 1683915 1683918 3760369 3480218 Not Used Kit Kit Kit Kit Kit Kit Kit Kit Kit 3841466 3323402 3931620 4568053 4640509 2900792 0100038 0100011 0100063 2901353 3121811 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 154
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 155
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 156
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 157
SECTION 5 CYLINDERS FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1682895 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1682631 0960509 1682633 0961082 1120363 1682118 3480162 4565652 3300306 2220887 4640771 2900770 3900171 2160002 Kit Kit Kit Kit Kit Kit Kit Kit 2220883 0100011 0100038 0100035 2901118 3121811 QTY. REV. BOOM LIFT CYLINDER ASSEMBLIES 110SX/110SXJ/120SXJ DESCRIPTION Ref. Ref.
PAGE 158
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 159
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 160
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 161
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 162
SECTION 5 CYLINDERS FIGURE 5-6.
PAGE 163
SECTION 5 CYLINDERS FIGURE 5-6. JACK CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683965 1 to 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Not Used 1120358 1682098 1682514 1683964 Not Used Kit Kit Kit Kit Kit Kit Kit 3480137 3300281 4565225 0100011 0100035 0100038 0100063 2901115 3121811 DESCRIPTION JACK CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 164
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 165
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 166
SECTION 5 CYLINDERS FIGURE 5-8.
PAGE 167
SECTION 5 CYLINDERS FIGURE 5-8. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683935 1683958 1 2 3 4 5 7017278 7023000 Kit Kit 7023001 7023007 6 7 8 9 10 11 12 13 14 7023002 7023008 7023003 Kit Kit Kit Kit 7023004 Kit 0961951 7017299 3121811 DESCRIPTION QTY. REV. STEER CYLINDER ASSEMBLIES 2WS 4WS Ref. Ref. Ref.
PAGE 168
SECTION 5 CYLINDERS FIGURE 5-9.
PAGE 169
SECTION 5 CYLINDERS FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683921 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7017210 Kit Kit 7017211 7017296 Not Used Kit Kit Kit 7017214 7017297 7017298 Kit Kit 0961951 7017295 DESCRIPTION TIE ROD CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 170
SECTION 5 CYLINDERS FIGURE 5-10.
PAGE 171
SECTION 5 CYLINDERS FIGURE 5-10.
PAGE 172
SECTION 5 CYLINDERS FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 173
SECTION 6 HYDRAULICS TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 DESCRIPTION HYDRAULIC DIAGRAM - DRIVE (4WD - DEUTZ ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - T/T & BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - LIFTING JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 174
6-2 26 31 6 10 11 30 6 11 4 4 11 11 28 13 11 27 27 13 18 13 11 11 38 9 9 32 21 33 23 5 14 17 34 12 15 11 25 3 22 19 7 38 9 24 31 4 11 3 4 7 3 9 3 4 4 16 20 11 4 14 17 35 1 2 9 41 11 13 40 28 27 42 13 11 11 6 14 17 39 12 44 12 29 6 11 13 27 8 31 26 28 11 11 4 4 36 6 11 37 26 30 6 10 30 31 11 S E C T I O N 26 30 H Y D R A U L I C S 13 6 28 43 12 1 SECTION 6 HYDRAULICS FIGURE 6-1.
PAGE 175
SECTION 6 HYDRAULICS FIGURE 6-1.
PAGE 176
SECTION 6 HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD/DEUTZ ENGINE) (CONTINUED) FIG & ITEM # PART NUMBER 41 42 43 44 2753035 2752446 4100059 2220407 DESCRIPTION Hose Hose Hose, Protection Fitting, 90° QTY. REV. 1 1 16ft/4.
PAGE 177
SECTION 6 HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD/DEUTZ ENGINE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 178
53 6-6 52 55 21 53 53 17 52 51 17 27 16 40 3 50 18 49 39 13 12 17 52 51 12 13 22 28 31 12 13 22 28 31 16 36 36 57 53 40 54 20 58 49 40 18 40 50 3 17 5 5 10 56 52 12 13 22 28 31 23 76 48 75 40 H Y D R A U L I C S 52 55 52 19 11 15 41 6 6 27 54 16 15 26 25 15 39 45 42 44 30 64 S E C T I O N 12 13 33 26 5 26 9 47 1 2 8 43 4 32 38 37 14 29 46 7 1 SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 179
SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 180
SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 181
SECTION 6 HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM (CONTINUED) FIG & ITEM # PART NUMBER 76 2220237 Not Required DESCRIPTION Plug Options: 100SX/110SX 110SXJ/120SXJ QTY. REV.
PAGE 182
SECTION 6 HYDRAULICS 12” 3 4 1 8 9 11 11 10 S E C T I O N 1 1 5 7 11 12” 2 FIGURE 6-3.
PAGE 183
SECTION 6 HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - STEER FIG & ITEM # PART NUMBER 2792434 2792435 1 2 3 4 5 6 7 8 9 10 11 2220371 2220473 2220582 2220998 2220635 Not Required 2753398 2753424 2753426 2753420 2752480 4100026 4100026 12 2220237 Not Required DESCRIPTION HYDRAULIC DIAGRAMS 2W/S 4W/S Fitting, Straight Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Hose Options: 2W/S 4W/S Hose Hose Hose Hose Hose, Protection Options: 2W/S 4W/S Plug Options: 2W/S 4W/S QTY. REV. Ref. Ref.
PAGE 184
SECTION 6 HYDRAULICS FIGURE 6-4.
PAGE 185
SECTION 6 HYDRAULICS FIGURE 6-4.
PAGE 186
SECTION 6 HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER QTY. HYDRAULIC DIAGRAM LIST (Note: Diagrams with asterisk (*) are shown in previous pages. Information on diagrams not shown is available from JLG Service/Parts Departments.) Ref. Hydraulic Diagram - Drive (4WD/ Deutz Engine) Ref. 2792440/1283215* Hydraulic Diagram - T/T & Boom (100SX) Hydraulic Diagram - T/T & Boom (110SX) Hydraulic Diagram - T/T & Boom (110SXJ) Hydraulic Diagram - T/T & Boom (120SXJ) Ref. Ref. Ref.
PAGE 187
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 100SX/110SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 110SXJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 120SXJ . . . . . . . . . . . . . . . . . . . . . .
PAGE 188
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department. Ref. Ref. 2/C 2/C 4933136 BRAKE LIGHTS ELECTRICAL DIAGRAM Ref. 2/D 0252928 COLD WEATHER KIT WIRING DIAGRAM Ref. F 4922414 ENGINE SHUTDOWN ELECTRICAL DIAGRAM Ref. 1/A 4933137 ENGINE SHUTDOWN ELECTRICAL DIAGRAM (BROKEN FAN BELT) Ref.
PAGE 189
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (Continued) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 190
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 191
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870125_D 3121811 7-5
PAGE 192
SECTION 7 ELECTRICAL Figure 7-2.
PAGE 193
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870125_D 3121811 7-7
PAGE 194
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 195
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870124_D 3121811 7-9
PAGE 196
SECTION 7 ELECTRICAL Figure 7-3.
PAGE 197
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870124_D 3121811 7-11
PAGE 198
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 199
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3121811 7-13
PAGE 200
SECTION 7 ELECTRICAL Figure 7-4.
PAGE 201
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870123_D 3121811 7-15
PAGE 202
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 203
SECTION 7 ELECTRICAL 803 703 703A AC RECEPTACLE BOX 802 3 801 39 40 41 2 703B 703C 703F 703D PLATFORM CONSOLE BOX 804 652 251 652A 22 23 GENERATOR BOX 24 25 42 53 653 653A 654D 1 703E 702 S E C T I O N 33 34 101 35 102 36 101 102 23 30 654B 654C 654A 103 706A 707B 702B 702D 705 HEADLIGHTS AND TAILLIGHTS 702C 702E GENERATOR SWITCH ON/OFF 202 654 BOOM LENGTH/ ANGLE BOX 316 314 HORIZONTAL BOOM LIMIT SWITCH BEFORE 10’ BOOM LIMIT SWITCH 201 203 204 222 223 226 205 TO GROUND CONT
PAGE 204
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 4922418 S E C T I O N 7 E L E C T R I C A L 1 2 3 4 to 21 22 23 24 25 26 to 29 30 31 to 32 33 34 35 36 37 38 39 40 41 42 43 to 52 53 54 to 55 Not Available Not Available Not Available Not Used 4460265 4460268 4460418 4460419 Not Used 4460266 Not Used 4460464 4460503 4460508 4460613 3990010 Not Used 4120035 4460634 4460635 4460741 Not Used 4460420 Not Used DESCRIPTION HARNESS COMPONENTS INSTALLATION Ref.
PAGE 205
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 205 4460473 4922403 4922401 4922402 221 222 223 224 225 226 1060676 1060676 1060676 4460465 4460466 4460473 4460614 4460509 3121811 Cable, Electrical - 10/4-18/16 Options: 100SX 110SX/110SXJ 120SXJ Socket, Female Plug, Seal Clamp, Cable Connector, Female - 21 Position Socket, Female Ref. Ref. 2 2 Ref.
PAGE 206
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 207
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 209
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 210
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 211
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION PAGE DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 212
8-2 31 14 54 53 INSIDE DOOR 2 59 58 MAIN TERMINAL BOX LID 24 6 44 52 50 26 42 3 4 19 22 23 7 21 23 15 43 25 25 29 30 55 28 56 55 56 24 32 17 11 18 47 8 51 48 3 4 D E C A L S 16 44 12 45 39 54 26 9 51 49 5 36 8 26 S E C T I O N 10 40 56 12 33 34 45 32 1 26 13 7 4 42 4 20 46 38 45 12 18 10 35 41 57 44 3 27 31 SECTION 8 DECALS FIGURE 8-1.
PAGE 213
SECTION 8 DECALS FIGURE 8-1.
PAGE 214
SECTION 8 DECALS FIGURE 8-1.
PAGE 215
SECTION 8 DECALS FIGURE 8-1.
PAGE 216
SECTION 8 DECALS FIGURE 8-1.
PAGE 217
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 57 58 59 0961127 1701543 1700818 0100010 DESCRIPTION Bushing, Snap Decal, LPG (Not Shown) Decal, Liquid Withdrawal System (Not Shown) —————————— Loctite #242 QTY. REV.
PAGE 218
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 219
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 100SX/110SX/110SXJ/120SXJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 220
S E C T I O N SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 100SX/110SX/110SXJ/120SXJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 221
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 QTY. MISCELLANEOUS SPECIAL OPTIONS Ref. 0271398 Airline 1/2” & Weld Lead Installation Ref.
PAGE 222
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # 10 PART NUMBER 0270511 0271771 Rail Extension (36”x 72”) (0.9m X 1.83m) Rail Extension (36”x 96”) (0.9m X 2.
PAGE 223
PAGE 224
3121811 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.