Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machinery120-SXJ ANSI

Illustrated Parts Manual

Models

100SX

110SX

110SXJ

120SXJ

P/N

3121106

January 2, 2012

Summary of content (246 pages)

PAGE 1
Illustrated Parts Manual Models 100SX 110SX 110SXJ 120SXJ P/N 3121106 January 2, 2012
PAGE 2
PAGE 3
REVISION LOG June 1, 2000 - Original Issue Of Manual August 2, 2000 - Revised (Manual edited to 0010569 Revision 3 Models 100SX/110SX/110SXJ & 0010570 Revision 2 Model 120SXJ) November 9, 2000 - Revised (Manual edited to 0010569 Revision 5 Models 100SX/110SX/110SXJ & 0010570 Revision 5 Model 120SXJ) June 18, 2001 - Revised (Manual edited to 0010569 Revision 9 Models 100SX/110SX/110SXJ & 0010570 Revision 9 Model 120SXJ) August 22, 2002 - Revised (Manual edited to 0010569 Revision 17 Models 100SX/110SX/110SXJ
PAGE 4
REVISION LOG B 3121106
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 FRAME, VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 STEERING AND AXLES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. 4-7 4-8 4-9 TITLE PAGE NO. CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 CONTROLLER ASSEMBLY (SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 SOFT TOUCH SYSTEM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME S E C T I O N TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 3121106 DESCRIPTION FRAME, VALVES AND SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEERING AND AXLES INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . .
PAGE 8
S E C T I O N SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1.
PAGE 10
S E C T I O N 1 F R A M E SECTION 1 FRAME FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 117 4641134 118 119 120 121 122 to 123 124 125 126 Not Used 4711400 Not Used 4751600 Not Used 0641420 4641155 Not Used 127 4641165 128 4641166 0270200 0259925 201 202 203 204 205 206 0641404 0641606 3572315 4751600 4751400 4846247 0100011 1-4 DESCRIPTION QTY.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 12
S E C T I O N SECTION 1 FRAME FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2.
PAGE 14
20 21 1-8 2 12 6 9 5 4 16 22 19 18 137 108 143 118 137 134 6 12 2 116 140 107 8 113 140 140 115 143 104 127 107 118 127 137 140 113 149 120 126 110 133112 111 123 124 129 127 140 113 138 106 127 137 130 123 124 142 11 3 3 11 15 121 103 139 2 12 6 9 20 21 19 7 126 144 147 135 120 143 118 140 113 122 132 136 151 13 152 119 119 18 10 17 1 3 117 11 125 105 3 11 15 119 5 119 145 146 113 114 140 131 109 F R A M E 141 133 123 111 110 112 128 12
PAGE 15
SECTION 1 FRAME FIGURE 1-3.
PAGE 16
S E C T I O N SECTION 1 FRAME FIGURE 1-3.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. STEERING AND AXLES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS 203 S E C T I O N 1 102 3 4 SPINDLE REF.
PAGE 19
SECTION 1 FRAME FIGURE 1-4.
PAGE 20
S E C T I O N SECTION 1 FRAME FIGURE 1-5.
PAGE 21
SECTION 1 FRAME FIGURE 1-5.
PAGE 22
S E C T I O N 1 F R A M E SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 55 56 to 59 60 61 62 63 64 65 66 67 68 69 70 to 71 72 73 74 75 76 77 78 79 to 84 85 86 87 88 to 119 120 Kit 4 Not Used 7022572 7022573 7022574 7022575 7021354 7022576 7022577 7022578 7022509 7022579 Not Used Kit 5 Kit 5 Kit 5 Kit 6 Kit 6 Kit 6 Kit 6 Not Used 7024031 Not Used 7024032 Not Used 3160248 7024028 7024029 7022536 7022540 7022580 7022581 7024030 1-16 DESCRIPTION QTY.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 24
S E C T I O N SECTION 1 FRAME FIGURE 1-6.
PAGE 25
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 to 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 27 28 29 30 31 to 32 33 34 35 36 37 38 39 PART NUMBER QTY. REV. D 3160248 DRIVE MOTOR ASSEMBLY Ref.
PAGE 26
SECTION 1 FRAME 14 14 11 11 FIGURE 1-7. JACK CYLINDER INSTALLATION 14 11 13 1 8 7 3 10 4 3 10 7 9 15 2 15 7 18 20 17 20 JUNCTION BOX REF.
PAGE 27
SECTION 1 FRAME FIGURE 1-7.
PAGE 28
S E C T I O N SECTION 1 FRAME FIGURE 1-8.
PAGE 29
SECTION 1 FRAME FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR FIG & ITEM # PART NUMBER 4641133 1 2 3 4 5 3121106 7011336 7012955 7012967 7021631 7021632 7012995 7012518 7012943 7021633 DESCRIPTION QTY. REV. VALVE ASSEMBLY - HYDRO AIR Ref.
PAGE 30
S E C T I O N SECTION 1 FRAME FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 31
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 3121106 DESCRIPTION TURNTABLE, BOOM AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVES INSTALLATION - TURNTABLE MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE ASSEMBLY - HYDRO-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 32
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-1.
PAGE 33
SECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION FIG & ITEM # PART NUMBER 4620078 1 2 TURNTABLE ASSEMBLY Ref. 2 2 2 0259902 0259900 0259917 0259912 0259918 0259916 0259890 0259899 BOOM AND CYLINDERS INSTALLATIONS 100SX - DOMESTIC/CSA 110SX - DOMESTIC 110SX - CSA WITH INVERTED TRACK 110SXJ - DOMESTIC 110SXJ - DOMESTIC WITH INVERTED TRACK 110SXJ - CSA 120SXJ - DOMESTIC 120SXJ - CSA Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1682895 1682895 1682630 103 3121106 Ref.
PAGE 34
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-1.
PAGE 35
SECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 304 305 306 307 308 309 310 311 312 2750529 2750528 2750807 2200261 2750527 2220063 4300031 4761400 3311401 1320040 DESCRIPTION Hose Options: 110SX 110SXJ/120SXJ Hose Fitting, Nipple Hose Fitting Stud (Welded on Part) Lockwasher 1/4" Nut 1/4"-20NC Clamp, Insulated QTY. REV.
PAGE 36
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-2.
PAGE 37
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 38
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED) FIG & ITEM # PART NUMBER 112 4922448 0253159 201 4360362 DESCRIPTION Harness, Plug Assembly (Not Shown) TILT INDICATOR INSTALLATION Switch, Level Sensor - 5° QTY. REV. 1 Ref.
PAGE 39
SECTION 2 TURNTABLE FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 40
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-3.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 42
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-3.
PAGE 43
SECTION 2 TURNTABLE FIGURE 2-3. VALVE ASSEMBLY - HYDRO AIR (CONTINUED) FIG & ITEM # PART NUMBER 33 7024826 DESCRIPTION Screw QTY. REV.
PAGE 44
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-4.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION FIG & ITEM # PART NUMBER 0254882 1 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 3121106 QTY. REV. Ref. 3 Ref. 0100019 ROTARY OIL COUPLING INSTALLATIONS Rotary Oil Coupling Assembly Collar Rebuilt Couplings (Was P/N 7013175) Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement.
PAGE 46
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.
PAGE 48
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED) FIG & ITEM # PART NUMBER 0239842 201 202 203 204 205 4843318 3421565 1260017 3760170 3421563 DESCRIPTION TURNTABLE LOCK INSTALLATION Bushing Weldment Pin, Snap Chain - #3 Ring, Quick Release Pin, Turntable Lock QTY. REV. Ref.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 50
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-6.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 52
SECTION 2 TURNTABLE 7 FIGURE 2-7.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-7. SWING BRAKE ASSEMBLY FIG & ITEM # PART NUMBER 0920109 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 QTY. REV. Ref.
PAGE 54
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-8.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 56
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-9.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-9. LOAD MANAGEMENT INSTALLATION FIG & ITEM # PART NUMBER 0239868 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 27 28 29 4844272 4160099 0630422 3313002 3273001 4360263 4360259 3841004 3321501 3533414 0630510 3321405 3900104 4920140 4460342 3421677 0642252 3312205 2160002 4220120 4220121 4070729 4070728 Not Used 4220157 4220158 0100019 3121106 DESCRIPTION LOAD MANAGEMENT INSTALLATION QTY. REV. Ref.
PAGE 58
6 5 4 2-28 202 2 128 129 130 134 152 203 152 168 143 167 106 101 110 132 146 109 134 152 162 131 125 164 165 170 171 163 138 139 104 109 110 135 159 160 108 124 123 103 138 139 112 111 155 157 140 141 142 110 109 108 107 119 120 121 122 118 TERMINALS #98 & #99 T U R N T A B L E 127 105 147 136 137 152 168 169 119 121 122 173 135 150 160 145 1 102 2 135 158 159 160 135 158 159 160 149 148 113 115 5 BLOCKS #98 5 BLOCKS #99 UPPER #41THRU #45 LOWER #46 THRU #50
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROLS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION GROUND CONTROLS INSTALLATION - DEUTZ 0259883 0270280 0259881 GROUND CONTROL BOX INSTALLATION (100SX/110SX) GROUND CONTROL BOX INSTALLATION (110SXJ) GROUND CONTROL BOX INSTALLATION (120SXJ) QTY. REV. Ref. Ref. 1 Ref. Ref. 1 1 Ref. 1 Ref.
PAGE 60
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-10.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROLS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 4460234 4460452 4120036 3300147 3740124 3910616 4564088 3310601 Not Used 2420172 3740112 4070991 4070987 0960905 4360476 4360328 4060229 3910804 4360069 4460704 4460390 0270046 0259885 0259887 201 202 203 Not Used 2920129 1704519 1704518 1704516 3121106 DESCRIPTION QTY.
PAGE 62
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-11.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 64
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-12.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 66
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 37 38 39 40 41 42 43 44 45 4832000 3290607 1320222 4360490 4811700 4843384 4565269 4751700 0700810 Lockwasher, Metric 10mm Locknut, Metric 6mm Clamp (Not Shown) Switch, Oil Pressure Flatwasher 6mm Air Intake Weldment Adapter, Exhaust Flatwasher 7/16” Bolt, Metric 8-1.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 68
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-12.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 70
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-12.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 72
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-13.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 74
SECTION 2 TURNTABLE S E C T I O N 2 T U R N T A B L E FIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION) (CONTINUED) FIG & ITEM # PART NUMBER 24 25 26 27 2820031 3251102 3311405 4922423 4460741 4460420 0641404 28 29 30 to 31 32 33 34 35 2-44 4460027 Not Used 3990010 Not Used 4921938 4460424 4460320 4460268 4460267 4360294 DESCRIPTION Heat Shrink (Not Shown Located at Platform) Decal - Gen.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 76
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATION 310 150 168 152 2 307 T U R N T A B L E 149 158 303 309 15 20 302 159 17 23 15 20 208 21 301 304 209 199 306 109 243 109 129 130 109 232 10 229 210 241 233 106 107 228 1 5 127 186 185 182 183 126 127 183 BAT. 187 13 161 162 108 109 AUX. PWR. RELAY AUX. PWR. PUMP BAT. 202 GRD. 184 127 GRD.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 78
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-14.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 80
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-14.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 0258390 0258391 301 302 303 304 305 306 307 308 309 310 3121106 3220113 3220114 0340046 0902309 0641508 4711500 3311505 4567073 4100025 4920385 4846434 DESCRIPTION QTY. MUFFLER INSTALLATIONS Ref. Standard Spark Arresting Optional Catalytic Ref. Ref.
PAGE 82
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) 213 214 211 215 212 207 2 201 T U R N T A B L E 204 205 200 206 207 209 208 210 DUAL FUEL ENGINE COMPONENTS.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 84
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-15.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 86
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-16.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 88
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER 15 16 17 18 19 20 21 22 23 24 25 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360294 3740080 4360336 26 27 28 29 30 31 4740397 4060802 Not Used 2820031 3251102 0721008 2 T U R N T A B L E 2-58 DESCRIPTION QTY.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 90
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-17.
PAGE 91
SECTION 2 TURNTABLE Coupling, Pump - Hayes Bolt, Metric 10mm x 30mm Lockwasher 10mm Plate, Adaptor Bolt, Metric 10mm x 20mm 1 10 18 1 6 S E C T I O N Bolt, Metric 10mm x 35mm Flatwasher 3/8” ——————————— Grease 2 2 2 FIGURE 2-17. PUMP COUPLING INSTALLATION FIG & ITEM # PART NUMBER 0256849 1 2 3 4 5 6 7 8 1660233 0701014 4832000 0080164 0701010 Not Used 0701015 4751600 3020021 3121106 DESCRIPTION PUMP COUPLING INSTALLATION - HAYES QTY. REV. Ref.
PAGE 92
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-18.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 94
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-18.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-18. PUMP ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 89 7010120 2900752 7007412 2900826 2900827 DESCRIPTION Spacer/Gasket —————————— Seal Kit - Complete (Includes Items 3,6,14,15,37,41,42, 44,45,55,56,63,76,78,84 and 85) Seal Kit - Servo Piston (Includes Items 76 and 78) Charge Pump Kit (Includes Items 41,42,46,59,60,61) Cylinder Block Kit (Includes Items 19-28, 40,50,53,55,58) QTY. REV.
PAGE 96
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-19.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 98
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-20.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 100
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-20.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-20. TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 102
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-21.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 104
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-21.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 106
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-22.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 108
SECTION 2 TURNTABLE S E C T I O N 2 T U R N T A B L E FIGURE 2-22.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 110
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-23.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 112
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-23. OIL COOLER INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 113
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 DESCRIPTION BOOM ASSEMBLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JIB BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXTEND-A-REACH INSTALLATION . . . . . . . . . . . . . . . . . . . . .
PAGE 114
SECTION 3 BOOM FIGURE 3-1.
PAGE 115
SECTION 3 BOOM FIGURE 3-1.
PAGE 116
SECTION 3 BOOM FIGURE 3-1.
PAGE 117
SECTION 3 BOOM FIGURE 3-1.
PAGE 118
SECTION 3 BOOM FIGURE 3-1.
PAGE 119
SECTION 3 BOOM FIGURE 3-1.
PAGE 120
SECTION 3 BOOM FIGURE 3-1.
PAGE 121
SECTION 3 BOOM FIGURE 3-1.
PAGE 122
SECTION 3 BOOM FIGURE 3-2.
PAGE 123
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES FIG & ITEM # PART NUMBER 0238945 1 2 3 4 5 6 7 8 4843026 3532466 1360175 3420552 0630197 4740156 4740270 3450504 0238919 101 102 103 104 105 106 107 0630410 1360209 3532425 3421535 3421534 3450506 4740111 0238901 201 202 203 204 205 206 207 0630409 1360206 3532410 3421535 3421534 3450506 4740111 0239267 0239268 301 3840955 3840945 0273588 3841651 302 1360208 1360274 303 3121106 0238900 DESCRIPTION QTY. CHAIN ADJUSTER ASSEMBLIES Ref.
PAGE 124
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 0100003 0238900 401 402 403 404 405 406 407 3 1360207 1360206 3532410 3421535 3421534 3450506 3534436 DESCRIPTION —————————— Loctite #277 CHAIN ADJUSTER ASSEMBLY (OUTER MID RETRACT) Clevis, Rod Clevis, Chain Plate, Chain Adjuster (Top) Pin, Adjuster Plate Pin, Clevis Pin, Cotter 3/32" x 1 1/2" Plate, Chain Adjuster Plate (Bottom) QTY. REV. A/R Ref.
PAGE 125
SECTION 3 BOOM FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 126
SECTION 3 BOOM FIGURE 3-3.
PAGE 127
SECTION 3 BOOM FIGURE 3-3. JIB BOOM INSTALLATION FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3121106 PART NUMBER QTY. REV. 0258414 JIB BOOM INSTALLATION OPTIONS: DESCRIPTION Ref.
PAGE 128
SECTION 3 BOOM FIGURE 3-4.
PAGE 129
SECTION 3 BOOM FIGURE 3-4.
PAGE 130
SECTION 3 BOOM FIGURE 3-4. EXTEND-A-REACH INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 22 23 24 25 26 27 28 1670642 1670634 4300076 3311602 4751600 Not Used 0641606 4060803 0100011 3 DESCRIPTION Cover, Hose and Cable Options: 110SXJ 120SXJ Stud (Welded on Part) Nut, Jam 3/8"-16NC Flatwasher 3/8" Bolt 3/8”-16NC x 3/4” (110SX/110SXJ Only) Trim, Flexible (Not Shown) (110SX/110SXJ Only) —————————— Loctite #242 QTY. REV.
PAGE 131
SECTION 3 BOOM FIGURE 3-4. EXTEND-A-REACH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 132
SECTION 3 BOOM S E C T I O N FIGURE 3-5.
PAGE 133
SECTION 3 BOOM FIGURE 3-5.
PAGE 134
SECTION 3 BOOM FIGURE 3-6.
PAGE 135
SECTION 3 BOOM FIGURE 3-6.
PAGE 136
SECTION 3 BOOM FIGURE 3-6. BOOM WIPERS INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 137
SECTION 4 PLATFORMS TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 DESCRIPTION PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) . . . . . . . . . . . . . . . . . . . PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ). . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 138
SECTION 4 PLATFORMS FIGURE 4-1.
PAGE 139
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 3510728 3510497 3510542 3510545 3510565 3510488 3510543 3510546 3510566 1 4846101 4844954 4844928 2 4846102 4844955 4845408 4844924 4845412 3 4 5 6 7 8 3121106 4846103 4844956 4845409 4844925 4845413 4845328 4845327 4845410 4845426 4845469 3900207 3300393 3520072 DESCRIPTION PLATFORM ASSEMBLIES: 5ft (1.52m) With Self -Closing Gate 6ft (1.83m) Swing Gate 6ft (1.83m) With Self-Closing Gate 6ft (1.
PAGE 140
SECTION 4 PLATFORMS FIGURE 4-1.
PAGE 141
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 142
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 143
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 144
SECTION 4 PLATFORMS FIGURE 4-2.
PAGE 145
SECTION 4 PLATFORMS FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 146
SECTION 4 PLATFORMS 10 9 FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ) 10 9 S E C T I O N 7 4 1 4-10 4 5 PIVOT ATTACH REF.
PAGE 147
SECTION 4 PLATFORMS FIGURE 4-3.
PAGE 148
SECTION 4 PLATFORMS FIGURE 4-4.
PAGE 149
SECTION 4 PLATFORMS FIGURE 4-4. ROTATOR MOTOR ASSEMBLY FIG & ITEM # PART NUMBER 3160083 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION ROTATOR MOTOR ASSEMBLY REV. Ref.
PAGE 150
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 151
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 152
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 153
SECTION 4 PLATFORMS FIGURE 4-5.
PAGE 154
SECTION 4 PLATFORMS FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 404 405 406 407 408 409 410 411 412 413 3641182 4460601 4460607 4460602 4460847 4460603 4460631 4120037 4120036 4460849 S E C T I O N DESCRIPTION Track Block, Terminal Stop, End Barrier, Terminal Marker, Terminal (1-10) Bar, Buss - 10 Position (Cut into [2] 5 Position Bars) Marker, Terminal (Negative) Socket, Relay Socket, Relay Marker, Terminal (11-20) QTY. REV.
PAGE 155
SECTION 4 PLATFORMS FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 156
SECTION 4 PLATFORMS FIGURE 4-6.
PAGE 157
SECTION 4 PLATFORMS FIGURE 4-6.
PAGE 158
SECTION 4 PLATFORMS FIGURE 4-7.
PAGE 159
SECTION 4 PLATFORMS FIGURE 4-7.
PAGE 160
SECTION 4 PLATFORMS FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION HANDLE ASSEMBLY S E C T I O N 201 202 203 204 205 206 7019160 7019155 7019111 7019110 7019112 7003946 Cast Housing Assembly Shaft 8mm Bearing Spacer, Head Gear Washer Spring, Return QTY. REV. Ref.
PAGE 161
SECTION 4 PLATFORMS FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 162
SECTION 4 PLATFORMS FIGURE 4-8.
PAGE 163
SECTION 4 PLATFORMS FIGURE 4-8.
PAGE 164
SECTION 4 PLATFORMS FIGURE 4-9.
PAGE 165
SECTION 4 PLATFORMS FIGURE 4-9.
PAGE 166
SECTION 4 PLATFORMS FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 34 35 36 37 38 39 1320040 0641406 4711400 3311405 1060330 4460425 S E C T I O N DESCRIPTION Clamp Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Cable, Electrical - 16/3 Connector, Strain Relief Options: QTY. REV. 4 4 8 4 16ft/4.
PAGE 167
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-3 5-4 5-5 5-6 5-7 5-8 5-9 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOOM LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . .
PAGE 168
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 169
SECTION 5 CYLINDERS FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683920 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Not Used Not Used Not Used 0961896 0630535 1683056 1683915 1683918 3760369 3480218 Not Used Kit Kit Kit Kit Kit Kit Kit Kit Kit 3841466 3323402 3931620 4568053 4640509 2900792 0100038 0100011 0100063 2901353 3121106 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 170
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 171
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 172
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 173
SECTION 5 CYLINDERS FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1682895 1682630 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1682631 0960509 1682633 0961082 1120363 1682118 3480162 4565652 3300306 2220887 4640771 2900770 3900171 2160002 Kit Kit Kit Kit Kit Kit Kit Kit 2220883 0100011 0100038 0100035 2901118 3121106 QTY. REV. BOOM LIFT CYLINDER ASSEMBLIES 110SX/110SXJ/120SXJ - STANDARD 110SXJ - WITH INVERTED TRACK DESCRIPTION Ref. Ref. Ref.
PAGE 174
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 175
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 176
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 177
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 178
SECTION 5 CYLINDERS FIGURE 5-6.
PAGE 179
SECTION 5 CYLINDERS FIGURE 5-6. JACK CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683965 1 to 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Not Used 1120358 1682098 1682514 1683964 Not Used Kit Kit Kit Kit Kit Kit Kit 3480137 3300281 4565225 0100011 0100035 0100038 0100063 2901115 3121106 DESCRIPTION JACK CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 180
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 181
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 182
SECTION 5 CYLINDERS FIGURE 5-8.
PAGE 183
SECTION 5 CYLINDERS FIGURE 5-8. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683935 1683958 1 2 3 4 5 7017278 7023000 Kit Kit 7023001 7023007 6 7 8 9 10 11 12 13 14 7023002 7023008 7023003 Kit Kit Kit Kit 7023004 Kit 0961951 7017299 3121106 DESCRIPTION QTY. REV. STEER CYLINDER ASSEMBLIES 2WS 4WS Ref. Ref. Ref.
PAGE 184
SECTION 5 CYLINDERS FIGURE 5-9.
PAGE 185
SECTION 5 CYLINDERS FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683921 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7017210 Kit Kit 7017211 7017296 Not Used Kit Kit Kit 7017214 7017297 7017298 Kit Kit 0961951 7017295 3121106 DESCRIPTION TIE ROD CYLINDER ASSEMBLY QTY. REV. Ref.
PAGE 186
SECTION 5 CYLINDERS FIGURE 5-10.
PAGE 187
SECTION 5 CYLINDERS FIGURE 5-10.
PAGE 188
SECTION 5 CYLINDERS FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 189
SECTION 6 HYDRAULICS TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 DESCRIPTION HYDRAULIC DIAGRAM - DRIVE (4WD - DEUTZ ENGINE/FORD ENGINE) . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - T/T & BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - LIFTING JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 190
6-2 6 10 11 30 31 26 4 4 11 11 28 13 11 27 27 13 18 13 11 11 38 9 9 32 21 33 23 5 14 17 34 12 15 11 25 3 22 19 7 38 9 24 31 4 11 3 4 7 3 9 3 4 4 16 20 11 4 14 17 35 1 2 9 41 11 13 40 27 42 13 11 11 6 14 17 39 12 44 12 29 6 11 13 27 8 31 26 28 11 11 6 6 11 28 4 4 36 6 11 37 26 30 6 10 30 31 11 43 12 S E C T I O N 26 30 13 H Y D R A U L I C S 28 1 SECTION 6 HYDRAULICS FIGURE 6-1.
PAGE 191
SECTION 6 HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NUMBER QTY. REV. 2792433 2792529 HYDRAULIC DIAGRAM - DRIVE (DEUTZ) HYDRAULIC DIAGRAM - DRIVE (FORD) Ref. Ref.
PAGE 192
SECTION 6 HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE) (CONTINUED) FIG & ITEM # PART NUMBER 36 2720281 2720480 37 2750835 2752654 S E C T I O N 38 2752337 39 2751484 40 41 42 43 44 2752977 2753035 2752446 4100059 2220407 DESCRIPTION Hose, Suction Options: (Deutz Engine) (Ford Engine) Hose Options: (Deutz Engine) (Ford Engine) Hose Options: (Deutz Engine) (Ford Engine) Hose Options: (Deutz Engine) (Ford Engine) Hose Hose Hose Hose, Protection Fitting, 90° QTY. REV.
PAGE 193
SECTION 6 HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 194
53 6-6 52 55 21 53 53 17 52 51 17 27 16 40 3 50 18 49 39 13 12 17 52 51 12 13 22 28 31 12 13 22 28 31 16 36 36 57 53 40 54 20 58 49 40 18 40 50 3 17 5 5 10 56 52 12 13 22 28 31 76 48 75 40 19 11 15 41 6 26 25 H Y D R A U L I C S 52 55 52 15 39 45 42 44 30 64 26 5 26 9 47 1 2 8 43 4 32 38 37 14 29 S E C T I O N 27 54 16 15 6 12 13 33 46 7 1 SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 195
SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 196
SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 197
SECTION 6 HYDRAULICS FIGURE 6-2.
PAGE 198
SECTION 6 HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM (CONTINUED) FIG & ITEM # PART NUMBER 74 75 76 2753420 Not Required 2751906 2220237 Not Required S E C T I O N DESCRIPTION Hose Options: 100SX 110SX/110SXJ/120SXJ Hose Plug Options: 100SX/110SX 110SXJ/120SXJ QTY. REV.
PAGE 199
SECTION 6 HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 200
SECTION 6 HYDRAULICS 12” 7 11 12” 2 FIGURE 6-3.
PAGE 201
SECTION 6 HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - STEER FIG & ITEM # PART NUMBER 2792434 2792435 1 2 3 4 5 6 7 8 9 10 11 2220371 2220473 2220582 2220998 2220635 Not Required 2753398 2753424 2753426 2753420 2752480 4100026 4100026 12 2220237 Not Required 3121106 DESCRIPTION HYDRAULIC DIAGRAMS 2W/S 4W/S Fitting, Straight Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Hose Options: 2W/S 4W/S Hose Hose Hose Hose Hose, Protection Options: 2W/S 4W/S Plug Options: 2W/S 4W/S QTY. REV.
PAGE 202
SECTION 6 HYDRAULICS FIGURE 6-4.
PAGE 203
SECTION 6 HYDRAULICS FIGURE 6-4.
PAGE 204
SECTION 6 HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER 2792433/1283215* 2792529/1283215* S E C T I O N 2792440/1283215* 2792532/1283215* 2792439/1283215* 2792530/1283215* 2792438/1283215* 2792531/1283215* 2792437/1283215* 2792564/1283297 6 2792562/1283297 H Y D R A U L I C S 2792563/1283297 2792545/1283297 2792434/1283215* 2792435/1283215* 2792436/1283215* 2792441/1283215* 2792447 6-16 DESCRIPTION QTY.
PAGE 205
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 100SX/110SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 110SXJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - 120SXJ . . . . . . . . . . . . . . . . . . . . . .
PAGE 206
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department. REV. Ref. ALARM ELECTRICAL DIAGRAMS Motion Alarm Travel Alarm Ref. Ref. 2/C 2/C 4933136 BRAKE LIGHTS ELECTRICAL DIAGRAM Ref. 2/D 0252928 COLD WEATHER KIT WIRING DIAGRAM Ref. F 4922414 ENGINE SHUTDOWN ELECTRICAL DIAGRAM Ref.
PAGE 207
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 1870122* 1870121* 1870115* STANDARD ELECTRICAL SCHEMATICS 100SX/110SX 110SXJ 120SXJ Ref. Ref. Ref. E E E 1283193 STROBE LIGHT ELECTRICAL DIAGRAM Ref.
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 209
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3121106 7-5
PAGE 210
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 211
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870122 - E 3121106 7-7
PAGE 212
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 213
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3121106 7-9
PAGE 214
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 215
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870121 - E 3121106 7-11
PAGE 216
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 217
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3121106 7-13
PAGE 218
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 219
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870115 - E 3121106 7-15
PAGE 220
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 221
SECTION 7 ELECTRICAL 803 703 703A AC RECEPTACLE BOX 802 3 801 39 40 41 2 703B 703C 703F 703D PLATFORM CONSOLE BOX 652 804 251 652A 22 23 GENERATOR BOX 24 25 42 53 653 653A 654D 1 703E 702 S E C T I O N 33 34 101 35 102 36 101 102 23 30 654B 654C 654A 103 706A 707B 702B 702D 705 HEADLIGHTS AND TAILLIGHTS 702C 702E GENERATOR SWITCH ON/OFF 202 654 BOOM LENGTH/ ANGLE BOX 316 314 HORIZONTAL BOOM LIMIT SWITCH BEFORE 10’ BOOM LIMIT SWITCH 201 203 204 222 223 226 205 TO GROUND CONTR
PAGE 222
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 4922352 S E C T I O N 7 E L E C T R I C A L 1 2 3 4 to 21 22 23 24 25 26 to 29 30 31 to 32 33 34 35 36 37 38 39 40 41 42 43 to 52 53 54 to 55 Not Available Not Available Not Available Not Used 4460265 4460268 4460418 4460419 Not Used 4460266 Not Used 4460464 4460503 4460508 4460613 3990010 Not Used 4120035 4460634 4460635 4460741 Not Used 4460420 Not Used DESCRIPTION HARNESS COMPONENTS INSTALLATION Ref.
PAGE 223
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER 205 4460473 4922403 4922401 4922402 221 DESCRIPTION Clamp, Cable BOOM HARNESS INSTALLATION - 10/4-18/16 100SX 110SX/110SXJ/110SX/110SXJ - With Inverted Track 120SXJ QTY. 1 Ref. Ref. 2 2 Ref.
PAGE 224
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 225
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 226
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 227
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 228
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 229
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 DESCRIPTION PAGE DECALS INSTALLATION - ANSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - ANSI EXPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 230
8-2 31 14 54 53 6 INSIDE DOOR 2 59 58 MAIN TERMINAL BOX LID 24 52 50 26 42 3 4 19 22 23 7 21 23 15 43 25 25 29 30 55 28 56 55 56 24 32 17 11 18 47 8 51 48 3 4 D E C A L S 16 12 45 39 54 26 9 51 49 5 36 8 26 S E C T I O N 10 40 56 12 33 34 45 32 1 26 13 7 4 42 4 20 46 38 45 12 18 10 35 41 57 3 27 31 SECTION 8 DECALS FIGURE 8-1.
PAGE 231
SECTION 8 DECALS FIGURE 8-1.
PAGE 232
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - ANSI (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 233
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - ANSI (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 234
8-6 31 14 54 53 6 INSIDE DOOR 2 59 58 MAIN TERMINAL BOX LID 24 52 50 26 42 3 4 19 22 23 7 21 23 15 43 25 25 29 30 55 28 56 55 56 24 32 17 11 18 47 8 51 48 3 4 D E C A L S 16 12 45 39 54 26 9 49 5 36 8 26 S E C T I O N 10 40 56 12 33 34 45 32 1 26 13 7 4 42 4 20 46 38 45 12 18 10 35 41 57 3 27 31 SECTION 8 DECALS FIGURE 8-2.
PAGE 235
SECTION 8 DECALS FIGURE 8-2.
PAGE 236
SECTION 8 DECALS FIGURE 8-2.
PAGE 237
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 238
SECTION 8 DECALS FIGURE 8-2.
PAGE 239
SECTION 8 DECALS FIGURE 8-2.
PAGE 240
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 241
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 100SX/110SX/110SXJ/120SXJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 242
S E C T I O N SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 100SX/110SX/110SXJ/120SXJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 243
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 QTY. MISCELLANEOUS SPECIAL OPTIONS Ref. 0271398 Airline 1/2” & Weld Lead Installation Ref.
PAGE 244
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # 10 S P E C I A L O P T I O N S PART NUMBER QTY. 0271369 Heater Installation (Ford Engines) Ref. 0271930 0272012 0272013 0272014 Hydraulic Welder Installation Options: 110SX 110SXJ 100SX 120SXJ Ref. 1 1 1 1 0253649 Manual Descent Installation (JapaneseSpec) Ref. 0253050 Pinion Installation Ref. 0270723 Platform Beacon Light Installation Ref. 0255398 Platform Console Cover Installation Ref. 0251059 Platform Step Installation Ref.
PAGE 245
PAGE 246
3121106 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.