Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machinery1250AJP

Illustrated Parts Manual

Model

1250AJP

3121172

August 15, 2013

Summary of content (406 pages)

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Illustrated Parts Manual Model 1250AJP 3121172 August 15, 2013
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REVISION LOG GROUND MODULE MODULE IDENTIFICATION MODULE ON MACHINES “WITH UGM” (UNIVERSAL GROUND MODULE) MODULE ON MACHINES “WITHOUT UGM” (UNIVERSAL GROUND MODULE) March 30, 2004 - Original Issue Of Manual (Edited to B/M 0010609 Revision 3) July 15, 2004 - Revised Manual (Edited to B/M 0010609 Revision 4) October 28, 2004 - Revised Manual (Edited to B/M 0010609 Revision 5) February 24, 2005 - Revised Manual (Edited to B/M 0010609 Revision 7) January 5, 2006 - Revised Manual (Edited to B/M 0010609 Revisi
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REVISION LOG August 15, 2013 - Revised Manual (Edited to B/M 0010609 Revision E) B 1250AJP 3121172
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 TIRE AND WHEEL DRIVE INSTALLATION . . . .
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TABLE OF CONTENTS FIGURE NO. 3-5 3-6 3-7 3-8 TITLE PAGE NO. POWER TRACK & BOOM CLAMPS INSTALLATION (TOWER BOOM) . . . . . . . . . . .3-20 POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB) . . . . . . . .3-22 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .3-26 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS. . . . . . . . . . . . . . . .3-30 SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 8-3 8-4 8-5 8-6 DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) . . . . . . . . . . . . 8-2 DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT). . . . . . . . . . 8-6 DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) . . . . 8-10 DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) .
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TABLE OF CONTENTS FIGURE NO. iv TITLE 1250AJP PAGE NO.
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SECTION 1 FRAME 3121172 1250AJP 1-1
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SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY. 0271934 0271521 Ref. Ref. Ref.
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SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # 301 302 303 3121172 PART NUMBER QTY. DESCRIPTION 0274106 Ref. AXLE STOP BLOCKS INSTALLATION 0100019 3931816 4220235 A/R 4 2 REV.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 3121172 PART NUMBER QTY. 0271520 Ref.
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SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION (CONTINUED) 1-8 ITEM # PART NUMBER QTY. 42 43 44 45 3960551 3960552 0080277 4750800 4 4 4 8 DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-3.
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SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ITEM # 1 2 3 4 PART NUMBER QTY. 0271522 0275685 1001104324 Ref. Ref. Ref. Ref. DESCRIPTION WHEEL DRIVE INSTALLATION With Bonfiglioli Drive Hub (Prior to S/N 0300103907) With Bonfiglioli Drive Hub (S/N 0300103907 to Present) With Reggiana Riduttori Drive Hub 0100019 Not Used 0701617 4892000 A/R Compound, Locking 48 48 Bolt M16 x 45mm (12 Per Wheel) Flatwasher 5/8in Hardened (12 Per Wheel) 0272258 Ref. Ref.
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SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0271852 1001115961 Ref. Ref. Ref. Ref. 201 2 0272055 1001112716 202 203 204 1-12 2 0272056 1001112669 0701619 4892000 64 64 DESCRIPTION REV. TIRE AND WHEEL INSTALLATIONS Foam-Filled Tires Solid Tires Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service &Maintenance Manuals.
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SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-4.
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SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780248 Ref. Ref. DRIVE HUB ASSEMBLY Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised. Note: Original Equipment p/n 2780248 hub may have been replaced with Service Replacement p/n 2780283. - See Figure 1-7 for Breakdown. Refer to tag on hub for identification before ordering parts. C Ref.
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SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-5.
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SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 0300079667) ITEM # 1 2 3 4 5 6 7 8 9 10 to 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 27 28 29 30 31to 32 33 34 35 36 37 38 39 40 to 50 51 3121172 PART NUMBER QTY. DESCRIPTION 3160291 Ref.
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78 79 1-20 78 89 76 70 77 76 88 68 66 64 61 75 21 78 24 13 20 65 5 69 63 79 62 77 76 74 73 28 29 67 4 25 1 8 31 2 12 15 42 3 34 6 9 14 1250AJP 23 22 17 43 48 56 44 54 52 10 55 45 53 11 18 15 46 49 47 51 41 SECTION 1 FRAME FIGURE 1-6.
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SECTION 1 FRAME 3121172 1250AJP 1-21
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SECTION 1 FRAME FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780279 Ref. Ref. DRIVE HUB AND MOTOR ASSEMBLY Note: For Machines Built S/N 0300079667 to S/N 0300083556, Original Equipment p/n 2780279 may have been replaced with Service Replacement p/n 2780284 - See Figure 1-7 for Breakdown. Refer to tag on hub for identification before ordering parts. Note: Unless there is capability to torque shaft (item 5) to 626 ft/lbs.
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SECTION 1 FRAME FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556) ITEM # 101 102 103 104 105 106 107 108 109 110 to 111 112 113 114 115 116 117 118 to 119 120 121 122 123 124 125 126 127 128 129 130 131to 132 133 134 135 136 137 138 139 140 to 150 151 1-24 PART NUMBER QTY. DESCRIPTION 3160291 Ref.
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SECTION 1 FRAME FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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78 79 1-26 78 89 76 70 77 76 88 68 66 64 61 75 21 78 24 13 20 5 79 62 77 76 74 73 91 63 1 67 2 4 12 8 31 16 42 3 34 6 9 14 1250AJP 23 22 17 43 48 56 44 54 52 10 55 45 53 11 18 15 46 49 47 51 41 SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME 3121172 1250AJP 1-27
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SECTION 1 FRAME FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 to 30 31 32 to 33 34 35 to 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 1-28 PART NUMBER QTY. DESCRIPTION REV. 2780284 Ref. Ref. DRIVE HUB AND MOTOR ASSEMBLY Note: Unless there is capability to torque shaft (item 5) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
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SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-8.
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SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION 2780290 1001093243 Ref. Ref. Ref. Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE S/N 0300103907 to S/N 0300130178 S/N 0300130178 to Present Note: For Machines Built S/N 03001039076 to S/N 0300130178, Original Equipment may have been replaced with Service Replacement p/n 1001093243. Refer to tag on hub for identification before ordering parts.
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SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-9.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 3121172 PART NUMBER QTY. DESCRIPTION REV. 1001104325 Ref. Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE Note: Various brands used on Machines Built S/N 0300103907 to Present. Identify brand before ordering replacement parts.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 44 45 46 47 48 49 50 51 52 53 54 to 100 101 102 103 104 105 106 107 108 109 110 111 Use Item 52 70002057 Use Item 52 Use Item 52 See Note Use Item 52 Use Item 52 70002248 70002247 70002249 Not Used 0761214 2110404 2110808 2110812 2130406 2130812 Not Used 5241200 0100011 3790158 3020008 1 3 1 1 1 1 2 1 1 1 1-38 2 1 1 1 1 1 2 A/R 1 17oz DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO PRESENT) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-10.
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SECTION 1 FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY (S/N 0300103907 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 to 50 51 52 3121172 PART NUMBER QTY. 3160339 Ref.
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SECTION 1 FRAME FIGURE 1-11.
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SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ITEM # 1 2 to 5 6 7 8 9 10 11 to 12 13 14 to 15 16 17 18 19 20 to 21 22 23 24 25 25A 25B 25C 25D 25E 25F 26 27 28 29 30 31 3121172 PART NUMBER QTY. 0273377 Ref.
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SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 1-44 PART NUMBER QTY. 0271523 Ref. 0100011 0791604 0791607 1670996 1671045 1671046 1671047 1671048 1671049 3900283 4751600 A/R 42 16 1 4 4 1 2 4 7 7 DESCRIPTION FRAME COVERS INSTALLATION REV.
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SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 1 FRAME FIGURE 1-12.
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SECTION 1 FRAME FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO S/N 0300103907) ITEM # 1 2 3 4 5 6 6A 7 8 9 to 10 11 12 13 14 15 16 17 18 3121172 PART NUMBER QTY. 4641269 Ref.
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SECTION 1 FRAME FIGURE 1-13.
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SECTION 1 FRAME FIGURE 1-13. TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT) ITEM # 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 3121172 PART NUMBER QTY. 4641454 Ref. 7012941 7010543 7012944 70000801 7012998 70000802 7012942 70000803 70000804 70000805 70000806 7017405 7012955 7012967 2111012 2151012 2110810 2110406 2221086 2220883 3 3 2 1 1 1 1 1 1 1 2 2 4 4 2 2 13 3 1 1 DESCRIPTION TRACTION VALVE ASSEMBLY REV.
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SECTION 1 FRAME FIGURE 1-13. TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT) (CONTINUED) ITEM # 1-50 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 2 TURNTABLE 3121172 1250AJP 2-1
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-1.
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SECTION 2 TURNTABLE WITHOUT ARCTIC PACKAGE 110 101 102 101 116 105 113 114 101 106 107 103 109D 112 109C 109B 104 115 101 106 109E 109A G 111 151 156 155 OR 151 156 154 150 108 F 109 157 159C 159F 153 159B 159A 159D 159G 159H 165 151 156 159 WITH ARCTIC PACKAGE 217 201 202 228 203 201 206 229 201 224 205 221 221 231 230 219 226 204 G 218 201 232 222 227 216 3121172 1250AJP F 223 201 207 2-3
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SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS ITEM # 1 2 3 4 5 6 to 8 9 10 11 12 13 14 15 16 to 26 27 28 29 30 31 32 33 34 35 36 37 PART NUMBER QTY. 0273377 Ref. 0100011 0140001 0641406 Not Used 0641408 Not Used 0641608 Not Used 0902800 1320322 Not Used Use 1001112757 A/R 1 5 2915024 1 3300454 Not Used 4 L Compound, Locking Horn Bolt 1/4”-20NC x 3/4” 8 Bolt 3/8"-16NC x 1" 1 1 Bracket, Module Mounting Clamp 1 Module, B.L.A.M.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 101 102 103 104 105 106 107 PART NUMBER QTY. 0273418 Ref. 0100011 0236768 0363062 0400020 0641404 0641607 A/R 4 2 1 2 A/R 1 0902916 0903696 108 109 3311608 4 1 Ref. See Note Ref.
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SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 109D (cont’d) QTY. 1 7022230 Not Available 109E 1 7022231 Not Available 1 110 111 112 113 114 115 116 151 152 153 154 155 156 157 158 159 159A 159B 159C 159D 159E 159F 159G 159H 160 161 162 163 164 165 166 2-6 7022229 Not Available 3740067 3980006 4420037 4711400 4711600 4751600 4791400 17in/43cm 1001145323 Ref.
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SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 to 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 3121172 PART NUMBER QTY. DESCRIPTION REV. Ref. BATTERY & AUXILIARY PUMP INSTALLATIONS (WITH ARCTIC PACKAGE) Prior to S/N 0300158094 S/N 0300158094 to Present A A 1001133463 1001139520 Ref. Ref.
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2-8 1250AJP 105 33 10 103 110 310 307 213 5 309 211 9 308 5 207 210 104 105 306 305 207 214 3 102 303 209 304 207 208 204 212 MAIN LIFT SECTION 302 208 207 301 206 8 13 203 212 209 1 6 10 33 205 7 12 106 1 109 TOWER TELE SECTION 106 2 208 206 204 212 209 TOWER LIFT SECTION 2 4 32 32 106 1 1 102 101 201 103 103 108 31 30 107 SECTION 2 TURNTABLE FIGURE 2-2.
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SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY ITEM # PART NUMBER QTY. Use 1001103793 Use 1001103793 1001103793 Ref. Ref. Ref. Ref. Ref.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref. 101 102 103 104 105 106 107 108 109 110 2111210 2111010 2110606 2110406 2110404 2221086 2112016 2111216 2111212 2220887 1 2 5 2 2 5 1 1 1 1 Ref.
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SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref. 301 302 303 304 305 306 307 308 309 310 3121172 2111210 2111010 2131010 2110810 2130810 2111210 7026683 2221086 2110404 2220888 1 1 1 1 1 1 2 1 1 1 DESCRIPTION REV.
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SECTION 2 TURNTABLE FIGURE 2-3.
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SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ITEM # 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 301 302 303 304 3121172 PART NUMBER QTY. 0271596 Ref. 0100019 0682418 A/R 5 1 DESCRIPTION SWING DRIVE INSTALLATION REV.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 73
SECTION 2 TURNTABLE 22 220 101 121 208 213 214 102 104 207 105 217 218 103 106 104 209 107 215 104 216 108 201 104 206 109 203 26 110 10 104 206 112 203 29 113 115 204 28 114 116 117 222 223 118 29 21 28 219 221 34 202 33 36 32 212 210 211 3121172 1250AJP 35 119 120 31 205 2-15
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SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 2 3 3A 3B 3C 3D 3E 3F 3G 3H 4 5 6 7 8 9 10 11 to 12 13 14 15 16 17 18 19 20 21 22 23 2-16 PART NUMBER QTY. 3160302 1001134098 Ref. Ref. Ref. Ref. SWING MOTOR/HUB ASSEMBLIES Prior to S/N 0300151926 S/N 0300151926 to Present Note: Original Equipment p/n 3160302 may have been replaced with Service Replacement p/n 1001134098, identify component by brand before ordering parts.
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SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 24 25 26 Not Available 7000281 1 2 1 27 28 29 30 31 32 33 34 35 36 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 to 125 7024182 70003524 7024763 Not Available 7024185 Not Used 7000731 1 2 2 1 A/R Use 4640741 7011320 2900770 1 2 2 70003523 70003629 2900770 Not Available 7024135 7024186 7017085 1 2 2 4 4 1 2 7024188 Ref.
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SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 126 Use 7024389 1 7024182 70003524 Ref. Ref. Ref.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 78
2-20 1250AJP 1 9 146 132 146 177 110 163 120 401 3 42 402 147 112 129 164 156 177 177 145 168 153 177 111 102 175 115 102 131 145 109 25 30 40 148 133 192 119 183 32 180 102 151 116 162 340 342 192 148 133 121 144 147 113 188 185 173 186 176 409 341 121 191 189 151 102 135 142 102 152 157 159 145 33 114 190 102 161 101 182 105 160 56 174 154 169 136 109 102 145 158 154 170 147 113 10 102 197 102 102 196 200 102 46 145 131 139
PAGE 79
3121172 1250AJP 43 1 12 301 311 312 313 335 301 311 313 330 336 337 333 301 310 319 301 307 314 407 18 328 28 404 7 43 26 27 302 327 181 49 1 41 11 301 303 315 301 301 319 334 318 321 1 43 37 22 2 14 34 52A 52B 406 301 315 303 321 23 14 2 45 26 36 35 29 1 43 7 403 301 306 314 324 325 301 304 316 322 301 308 317 301 305 314 324 332 301 309 320 329 2 20 19 2 54 2 14 14 179 122 138 338 137 143 57 143 130 58 130 106 59 106 52D 1 13 47 402 24 1 4 15 16 3 25 42 1
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 2-22 PART NUMBER QTY. 1001116110 1001120524 Ref. Ref. Ref.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 207 208 1001119231 0641606 1 1 209 210 1320223 1702942 1 1 1001117874 Ref.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 342 1001129360 1 1001116112 Ref. 408 409 410 70002831 70002829 70002830 70002832 7026839 70002833 70002834 7026830 70002835 70002837 7026802 7026803 7026811 7026812 7026813 7026822 7026820 7026821 7026829 7026833 7026804 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 411 7026805 1 401 402 403 404 405 406 407 3121172 DESCRIPTION REV.
PAGE 86
2-28 1250AJP 28 1 36 39 25 27 47 46 1 39 11 18 1 36 39 34 15 1 10 51 39 11 17 20 21 14 GENERATOR COVER SHIELD (ITEM 14) SHOWN HERE FOR CLARITY 1 7 6 1 137 29 35 11 19 TO GROUND 23D 5 TO STARTER 23E 1 5 12 13 126 206 4 32 24 38 219 4 33 24 38 TANK REF. 22 41 42 208 23G 23A 23B ITEM (23) INCLUDES 23A THRU 23G 215 218 217 23F 220 204 201 205 126 137 23C BATTERY REF. 23A 137 209 210 223 23F 4 24 38 40 26 31 9 353 4 24 38 SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 87
3121172 198 1250AJP 150 111 173 45 30 FRONT 144 FRONT 117 25 4 38 196 103 187 182 197 111 194 103 193 103 115 182 143 175 151 REAR 145 174 116 REAR 24 38 114 125 174 151 33 4 38 24 38 152 167 124 182 120 103 1 8 107 148 177 103 115 126 137 153 4 38 154 103 120 31 4 38 156 159 163 178 184 107 26 155 24 38 103 110 173 158 172 109 173 150 146 111 149 164 165 157 103 123 157 132 150 173 181 113 111 173 150 139 127 191 162 107 103 177 176 147
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION ITEM # PART NUMBER 0273426 0273411 0274577 0274578 0275916 1001098519 1001098518 1001098520 1001107972 1001107974 1001107976 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2-30 0100011 0100079 1702942 0641509 0641511 0641605 0641610 0641808 0642010 0651406 0641606 1320022 1320187 1320190 1671121 2120163 2120150 7020020 7023206 7023207 2120209 2120210 7020020 70000934 1001108617 70002231 Not Used 2220250 2180348 2220313 QTY.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 20 QTY. 1 21 22 23 23A 2220459 2221176 2220794 2750532 2902292 7027008 1 55in/1.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 187 188 4922700 Not Required 4923468 0761215 2580062 1 0 1 2 1 189 4460234 3 190 191 192 193 4060804 1001092856 8410013 1001112927 1ft/25cm 1 1 1 194 195 4891600 1001108616 2 1 196 1001108888 1 197 198 199 to 200 3790152 3790155 Not Used 1 1 186 201 202 203 204 205 206 207 3121172 2000199 Ref. Ref. 2000275 Ref. 2000340 1001098601 Ref. Ref.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 208 209 210 211 212 213 214 DESCRIPTION 4 Ref. Injector Pump Options: Note: Series Letter is shown on label at base of Injector Pump.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 223 4 70003478 70003135 70003136 224 Not Available 70001847 70001126 225 Not Available 70001125 70001126 226 227 301 to 352 353 3121172 QTY. 1 1 1 1 1 4 Not Available 70001871 70000345 4 1283409 Ref.
PAGE 96
2-38 1250AJP 28 7 26 43 29 19 43 1 12 2 13 21 1 37 43 35 18 1 11 43 43 2 13 21 17 GENERATOR COVER SHIELD (ITEM 17) SHOWN HERE FOR CLARITY 1 7 6 1 123 30 36 2 13 20 TO GROUND 24D TO STARTER 24E 1 5 15 16 123 204 4 25 33 42 216 4 25 34 42 TANK REF. 23 8 45 205 24G 24A 24C 24B ITEM (24) INCLUDES 24A THRU 24G BATTERY REF. 24A 123 206 207 201 203 123 133 24F 217 202 211 214 215 24F 4 25 42 44 27 32 10 353 4 25 42 SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 97
3121172 190 1250AJP 145 110 169 40 31 FRONT 139 FRONT 116 25 4 42 189 102 110 177 187 102 114 177 188 102 114 177 137 171 146 REAR 140 170 115 REAR 25 42 113 122 170 146 34 4 42 25 42 147 164 121 177 102 118 1 9 106 143 173 102 114 148 4 42 149 102 118 179 106 32 4 42 151 154 27 150 25 42 102 109 169 141 180 169 145 144 168 108 105 166 153 102 120 160 161 152 129 152 157 106 102 173 172 142 169 112 169 102 162 124 130 161 128 168 102 175 103 107 1
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER 1001137805 1001137804 1001137806 1001137808 1001137807 1001137809 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001144315 1001144314 Ref. Ref. Ref. 1001144318 1001144317 Ref. Ref.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 100
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 101 102 103 104 105 106 107 108 109 110 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 137A 2-42 QTY.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 178 179 4923468 1 1 180 181 182 183 184 185 Not Required 4846945 4846945 2580062 4460234 1 1 1 A/R 0 1 1 1 3 186 1001108616 1 187 1001108888 1 188 1001112927 1 189 190 3790152 3790155 1 1 1001137785 1001144300 Ref. Ref. Ref.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 105
SECTION 2 TURNTABLE 327 COMPLETE FRONT & MID PUMPS 303E 303D 303C 303L 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304G 302E 302D 302C 304C 304J 304D HYD.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY. 1001118368 Ref. 70003163 70003164 7024044 Not Available 1 1 1 1 7024044 Ref.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) (CONTINUED) ITEM # 301 301A 301B 301C 301D 301E 301F 301G 301H 301J 301K 301L 301M 302 302A 302B 302C 302D 302E 303 303A PART NUMBER QTY. 70003163 70003164 Ref. Ref. Ref.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 333 to 340 341 Not Used Use Item 405 1 401 402 70003167 70003168 1 1 403 404 70003169 70020336 1 1 405 70003166 1 3121172 DESCRIPTION REV.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 111
SECTION 2 TURNTABLE 303E 303D 303C 303L 327 333 COMPLETE FRONT & MID PUMPS 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304J 302E 302D 302C HYD.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ITEM # PART NUMBER QTY. 3600339 Ref. 7024042 7024043 7024044 70001952 1 1 1 1 7024044 Ref.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 7024042 7024043 Ref. Ref. Ref.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 117
SECTION 2 TURNTABLE 65 75 91 8 12 20 7 35 12 63 19 72 10 9 11 14 7 13 16 15 GENUINE PARTS 20 27 26 25 21 31 24 23 22 22 42 40 24 30 41 2 43 5 3 23 33 34 34 44 4 5 19 38 21 28 29 37 4 3 2 36 41 43 39 61 42 1 32 35 65 19 37 38 68 64 66 67 63 62 3121172 1250AJP 2-59
PAGE 118
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) ITEM # 2-60 PART NUMBER QTY. DESCRIPTION 1001108616 Ref.
PAGE 119
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3121172 PART NUMBER QTY. 1001108888 Ref.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 70002596 Not Available 7007429 70002591 7007427 7007426 7021275 70002592 70002593 70002594 70002595 7023964 7007415 70002597 70002598 70002599 1 1 1 1 1 1 3 1 1 9 1 1 1 1 3 1 2-64 DESCRIPTION REV.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 124
SECTION 2 TURNTABLE 12 15 2 8 7 6 14 10 1 10 4 14 5 6 7 8 16 3 13 FIGURE 2-12.
PAGE 125
SECTION 2 TURNTABLE FIGURE 2-12. PUMP ASSEMBLY (SAUER GEAR) ITEM # PART NUMBER QTY. 1001112927 Ref.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 101 102 103 104 105 3121172 PART NUMBER QTY. 0273401 Ref.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 106 7024446 2 Ref. 201 1 7016314 1120487 2-70 DESCRIPTION REV.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 131
SECTION 2 TURNTABLE FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM # PART NUMBER QTY. 0273349 Ref.
PAGE 132
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 133
SECTION 2 TURNTABLE FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 PART NUMBER QTY. 0272080 1001118957 1001119859 Ref. Ref. Ref. Ref. Ref.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 23B 24 25 26 27 28 29 30 31 3121172 PART NUMBER QTY. DESCRIPTION Ref. Note: For Module Identification, refer to Revision Log page A. 0861629 0861750 Ref. Ref. Ref. Ref. 1001111545 1001121826 1001121827 Ref. Ref. Ref.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 137
SECTION 2 TURNTABLE FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # 201 202 203 203A 301 302 303 304 305 306 307 308 309 310 3121172 PART NUMBER QTY. 0259666 0259667 Ref. Ref. Ref. 3910804 4070987 6 2 1 4360469 4360470 2860030 1 0861628 Ref. 0100011 0630407 Not Available 2600279 2940139 3311402 Not Available 3573144 3900251 3960418 A/R 4 1 2 2 8 1 2 8 53in/1.4m DESCRIPTION KEYSWITCH INSTALLATION ANSI & ANSI Export Spec Australian & CE Spec REV.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref. Note: For Module Identification, refer to Revision Log page A. 1001119376 Ref.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 42 43 44 45 46 47 1001119529 1001119470 1001120181 Not Used 4460425 1001114438 4460428 1001119354 1001119353 1001119352 101 102 103 104 105 106 107 to 108 109 110 0100011 0641607 Not Used 1001114487 4751600 3931616 Not Used 4460496 4460497 0259666 0259667 0259666 0259667 201 202 203 203A 301 302 303 304 305 306 307 308 2-82 3910804 4070987 QTY.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 309 310 3900251 3960418 8 53in/1.4m 1001121826 1001121827 Ref. Ref. Ref. 401 1 1001122383 1705174 3121172 DESCRIPTION REV.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION 201 212 ALARM ON OPPOSITE SIDE OF TURNTABLE.
PAGE 143
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION ITEM # 1 2 3 4 101 102 PART NUMBER QTY. 0273447 Ref. 0257887 0140032 2820035 4460424 4460268 1 1 6in/15cm 1 2 0641507 0641506 3311505 4751500 2 2 2 A/R 0271807 Ref. 0100011 0272507 A/R 1 1 7016380 70001941 102A 1 0630491 0080241 102B 1 4060907 2920215 151 152 153 154 155 156 201 202 203 204 205 206 3121172 1001150406 Ref. 0100035 2920161 7016319 7016372 3312602 3900085 4751000 1001149994 A/R 1 1 1 1 2 2 1 0273502 Ref.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 207 2920110 7016628 2920113 3311001 3311605 3740080 3911040 4220162 4240033 4360522 4751000 Not Used 1320301 4460488 2 2 2 4 2 1 4 2 A/R 1 4 0273503 Ref.
PAGE 145
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 147
SECTION 2 TURNTABLE CATERPILLAR ENGINE MACHINES 102 106A 115 113 105 117 118 107 104 116 106B 102 104 111 103 106 121 122 116 110 116 119 112 110 108 114 115 109 114 101 120 3121172 1250AJP 2-89
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-19. ENGINE TRAY JACK INSTALLATION ITEM # 1 2 3 4 5 5A 5B 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 105 106 106A 106B 107 108 109 110 111 112 113 114 115 116 117 2-90 PART NUMBER QTY. 0273395 Ref. 0641608 0641818 0962051 1380147 2840016 4 2 2 1 1 1 7016374 7024598 7016322 3310601 3311605 3311805 3430816 3450404 3537445 3574492 3910608 4711600 4711800 4750600 4770600 4891800 1 2 4 2 1 1 1 2 2 8 4 2 2 1 1001131483 Ref.
PAGE 149
SECTION 2 TURNTABLE FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 118 119 120 121 122 4770600 4891800 1001131481 1001131482 1001135497 2 1 1 1 1 3121172 DESCRIPTION REV.
PAGE 150
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 151
SECTION 2 TURNTABLE 16 215 25 25 28 7 37 207 13 211 203 216 19 PRIOR TO S/N 85910 28 4 6 27 17 37 25 3 213 21 11 S/N 85910 TO PRESENT 25 4 209 1 21 216 217 211 205 216 211 206 28 35 34 28 16 1 39 216 211 204 25 1 22 PRIOR TO S/N 85910 S/N 85910 TO PRESENT 222 223 41 209 40 201 202 31 221 18 22 28 38 201 224 214 225 210 4 28 10 212 208 8 1 24 25 2 36 9 1 3 3121172 1 24 1 3 28 1250AJP 2-93
PAGE 152
SECTION 2 TURNTABLE FIGURE 2-20. HOODS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 0273350 Ref. 0100011 A/R 8 0791604 0791605 0641606 0641608 0641612 0641610 0641630 0940088 1671109 1671118 2080051 2600280 A/R A/R 3 12 2 1 2 16 4 1 2680499 1671192 Ref. 13 1 2680500 1671194 Ref.
PAGE 153
SECTION 2 TURNTABLE FIGURE 2-20. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER 31 32 33 34 35 36 QTY.
PAGE 154
SECTION 2 TURNTABLE FIGURE 2-20. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 118 119 120 121 122 123 0902874 0760608 3290601 3575782 3900363 4811900 1 1 1 1 2 2 2680500 1671194 Ref. Ref. Ref. Ref.
PAGE 155
SECTION 2 TURNTABLE FIGURE 2-20. HOODS INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 156
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) USE EXISTING HARDWARE 12 7B 8 9 15 14 17 10 7C OR 33 24 35 1 4 19 PLATFORM REF.
PAGE 157
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 1001117509 1001122227 1001122225 Ref. Ref. Ref. Ref. 0100011 0200530 0641508 0641608 0641718 0700816 A/R 1 1 3 2 4 1 2460055 2460049 1001100321 7A 1 7012558 2460049 1001100321 Ref.
PAGE 158
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 159
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 160
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 161
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER 0272094 0274083 1001125425 0272715 0274101 1001100500 1001125429 0272095 0274100 1001100501 1001125426 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0100011 0200742 0363081 0363082 0480127 0480122 0641406 0641508 0641608 0641610 0641718 0701418 0721006 0902813 Use 2460055 2460055 Use 2460057 2460057 2460049 Use 2460056 2460056 1001100321 3121172 QTY. DESCRIPTION Ref.
PAGE 162
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER 14A QTY. 1 7012558 2460049 1001100321 Ref.
PAGE 163
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 164
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 165
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 1001117508 1001121889 Ref. Ref. Ref. Ref. Ref.
PAGE 166
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 29 30 31 Not Used 3910606 32 33 34 35 36 37 38 39 3960422 Not Available 4060802 4240018 4300157 4360336 4460051 Not Available 4460071 4460315 QTY.
PAGE 167
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 53 Cont’d 70003451 Use 70004170 70000863 70001974 Use 70004171 Use 70004170 Use 70004170 70003452 70003450 70001973 1 1 1 1 1 1 1 1 1 1 1 53A 53B 53C 53D 54 1001119966 1001121931 55 1 1001110872 Not Available 56 1 1001110873 Not Available 0861542 0861567 101 102 0861541 Ref. 1 1 1 2ft/.
PAGE 168
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 127 128 3520189 1001121340 1 1 0272435 0272589 Ref. 1 1 201 202 203 1705460 1705374 2 1 1 1705375 1705461 204 3 1705387 1705489 301 301A 301B 302 303 401 402 403 404 405 406 407 408 409 410 501 502 503 504 505 506 507 508 2-110 DESCRIPTION REV.
PAGE 169
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 509 510 511 512 513 514 4460234 4750800 4760600 1001094375 1001094509 4460018 3 1 2 1 1 1 3121172 DESCRIPTION REV.
PAGE 170
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 171
SECTION 2 TURNTABLE FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION 0273455 1001125427 0273456 1001125428 Ref. Ref. Ref. Ref. Ref. 7500W SKYPOWER GENERATOR INSTALLATION 60Hz Spec (Without UGM) 60Hz Spec (With UGM) 50Hz Spec (Without UGM) 50Hz Spec (With UGM) Note: SkyPower Generator is Standard On ANSI & CSA Specs. Optional on All Other Specs. Note: See Section 7 for Boom Cable Installation.
PAGE 172
SECTION 2 TURNTABLE FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 173
SECTION 2 TURNTABLE FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 36 37 38 4791400 4891800 4922972 4460225 4460226 4460807 4460808 Not Available Not Available 4711600 0100020 4460071 2 4 1 1 6 1 1 1 6 1 A/R 1 0861542 0861567 Ref. 1 1 0861541 1 39 40 41 101 102 2ft/.6m 1060494 Not Available 103 104 105 106 107 108 109 110 111 to115 116 117 118 to 120 121 122 123 124 125 126 127 128 2.5ft/.
PAGE 174
SECTION 2 TURNTABLE FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM # 201 202 203 PART NUMBER QTY. 0272435 0272589 Ref. 1 1 1705460 1705374 2 1 1 1705375 1705461 204 3 1705387 1705489 4933264 1001122528 301 301A 301B 301C 302 302A 302B 303 304 Ref. Ref. Ref. Ref.
PAGE 175
SECTION 2 TURNTABLE FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 405 QTY. 4 4460415 70002822 406 1 4460956 70002823 407 2 4460607 70002824 408 7 4460957 70002825 409 410 501 502 503 504 505 506 507 508 509 510 511 512 513 514 3121172 2 4461001 70002826 3641533 1 1001094475 Ref.
PAGE 176
SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 177
SECTION 2 TURNTABLE FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1001100441 Ref. 0100011 0641406 0641410 0642612 3311402 3311405 3931412 3931416 4240033 4711400 4712600 1001100062 1001100432 1001100434 1001100468 1001100672 1001100876 4460488 Not Used 1001103356 4460496 4460497 A/R 4 2 1 2 9 2 2 A/R 15 1 1 1 1 1 1 1 2 1001102839 1001102840 1001104734 101 102 103 Ref. Ref. Ref. Ref.
PAGE 178
SECTION 2 TURNTABLE FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 1001116242 1001116243 201 202 1001116208 QTY. Ref. Ref. Ref. Ref. 2 1 1001116217 Not Available 1001116222 Ref. 1001117250 1001139145 1001117256 2-120 Ref. Ref. Ref. DESCRIPTION REV.
PAGE 179
SECTION 2 TURNTABLE FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 180
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 181
SECTION 2 TURNTABLE FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1001112987 Ref. 0100011 0641406 0642612 3311405 3931412 3931416 4240033 4460488 4460496 4460497 4711400 4712600 1001100432 1001100672 1001100876 1001103356 1001111914 Not Used A/R 4 1 7 2 1 A/R 2 1 1 11 1 1 1 1 1 1 1001112988 1001127092 1001132730 1001112989 1001112973 101 102 103 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 182
SECTION 2 TURNTABLE FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 1001119938 1001138187 1001138188 1001134839 1001119946 2-124 Ref. Ref. Ref. Ref. Ref. DESCRIPTION REV.
PAGE 183
SECTION 3 BOOM 3121172 1250AJP 3-1
PAGE 184
SECTION 3 BOOM FIGURE 3-1.
PAGE 185
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36A 36B 3121172 PART NUMBER QTY. 0272979 1001120653 1001138811 Ref. Ref. Ref. Ref.
PAGE 186
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION (CONTINUED) 3-4 ITEM # PART NUMBER QTY. 37 37A 37B 38 39 40 41 42 3010134 0962033 0962122 4892000 3380547 4740492 1001119614 1001120161 1 2 2 4 1 A/R 1 1 DESCRIPTION REV.
PAGE 187
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 188
SECTION 3 BOOM FIGURE 3-2.
PAGE 189
SECTION 3 BOOM 3121172 1250AJP 3-7
PAGE 190
SECTION 3 BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY ITEM # 3-8 PART NUMBER QTY. 0801370 Ref.
PAGE 191
SECTION 3 BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 192
SECTION 3 BOOM FIGURE 3-3.
PAGE 193
SECTION 3 BOOM 37 3 19 46 60A 32 60 60A 45 4 49 38 16 61B 61 63 61A 59 59A 3 18 3 8 61B 4 64 65 2 44 61A 43 4 49 16 38 54 4 48 12 59A 53 25 36 39 28 3 20 25 3 47 10 3 10 47 3 47 10 3 17 56 44 25 39 25 25 44 25 58 3 47 10 30 1 39 25 44 40 25 3 11 3121172 47 33 3 10 1250AJP 47 39 3-11
PAGE 194
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY ITEM # PART NUMBER QTY. 0801371 1001138812 Ref. Ref. Ref. 1 1 See Note Ref. 1001097643 2 1 See Note Ref.
PAGE 195
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 32 QTY.
PAGE 196
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 65 66 3-14 QTY. 1 0741806 0682014 3020042 A/R DESCRIPTION REV.
PAGE 197
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 198
SECTION 3 BOOM FIGURE 3-4.
PAGE 199
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLIES ITEM # PART NUMBER QTY. See Notes 1 & 2 Ref. Ref. Ref. 1001097643 See Notes 1 & 3 1001097619 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 200
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 41 QTY. 1 See Note 70001639 See Note Use 70002859 Ref. 42 to 50 REV. Motion Control Valve Assembly Options (Cartridges not serviced separately.): 0060063 Platform Rotator (was 2-Port Design p/n 7017172) 1001097643 Platform Rotator 0060064 Jib Rotator (was 2-Port Design p/n 7017190) 1001097619 Jib Rotator (was p/n 70001641) Note: 2-Port Design Motion Control Valves no longer available. Must upgrade to 3-Port design.
PAGE 201
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLIES (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 202
SECTION 3 BOOM FIGURE 3-5.
PAGE 203
SECTION 3 BOOM FIGURE 3-5. POWER TRACK & BOOM CLAMPS INSTALLATION (TOWER BOOM) ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY. 0273360 Ref. 0100011 0100081 0641606 0641628 0630539 0641652 0641809 0791808 A/R A/R 6 6 2 2 8 12 1 Ref.
PAGE 204
SECTION 3 BOOM FIGURE 3-6.
PAGE 205
SECTION 3 BOOM 3121172 1250AJP 3-23
PAGE 206
SECTION 3 BOOM FIGURE 3-6. POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY. 0273361 Ref. 0100011 0100081 0630467 0641406 0791510 0641605 0641606 0641809 0641638 0641644 0791608 0791610 0791616 0791622 0641626 0791808 0902932 A/R A/R 6 A/R 2 4 2 4 1 2 2 10 4 1 1 8 2 1 Ref.
PAGE 207
SECTION 3 BOOM FIGURE 3-6. POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB) ITEM # PART NUMBER QTY. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 3340934 3340941 3340942 3340943 3538758 3574606 3900260 3900283 4071072 4240153 4240155 4562516 4711400 4711500 4711600 4846920 4891800 3311605 0811605 0902965 4220197 4340750 4891600 4100063 4 4 4 2 1 1 4 8 1 A/R A/R 7in/18.
PAGE 208
SECTION 3 BOOM FIGURE 3-7.
PAGE 209
SECTION 3 BOOM 3121172 1250AJP 3-27
PAGE 210
SECTION 3 BOOM FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3-28 PART NUMBER QTY. 0273121 Ref.
PAGE 211
SECTION 3 BOOM FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 212
SECTION 3 BOOM FIGURE 3-8.
PAGE 213
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 101 102 to 117 118 119 120 121 122 to 123 124 Ref. Ref. See Note Ref. See Note Ref. 0100011 0641812 0642684 0681608 3300243 3311805 4846573 4891600 4891800 4892600 A/R 8 1 8 1 8 1 8 8 2 0273377 Ref. 0100011 Not Used 3311605 Not Used 3900210 3900283 Not Used A/R Compound, Locking 2 Locknut 3/8”-16NC 3 A/R 1 Ref.
PAGE 214
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 139 2120217 70002097 3900232 4751600 1 1 2 4 4641266 4641460 Ref. Ref. Ref.
PAGE 215
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 270 7026023 7011346 Not Used 7026024 1 1 271 to 279 280 281 282 283 284 3121172 7011311 2110606 2110808 4641255 2221086 2110404 1 Ref. 1 1 1 1 1 4 8 DESCRIPTION REV.
PAGE 216
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 3-34 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 217
SECTION 4 PLATFORM 3121172 1250AJP 4-1
PAGE 218
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 219
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ITEM # PART NUMBER Use 1001144023 1001144023 Use 1001144024 1001144024 QTY. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. PLATFORM ASSEMBLIES 8ft (2.44m) with No Mesh Prior to S/N 0300168212 (was p/n 3510822) S/N 0300168212 to Present 6ft (1.83m) with No Mesh Prior to S/N 0300168212 (was p/n 3510833) S/N 0300168212 to Present Note: Platform and Mesh must be ordered separately for Platforms with Mesh.
PAGE 220
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER Use 1001144021 1001144021 Use 1001144022 1001144022 QTY. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. PLATFORM ASSEMBLY WITH DROP-BAR 6ft x 3ft (1.83m x .91m) Prior to S/N 0300168212 (was p/n 1001138434) S/N 0300168212 to Present 8ft x 3ft (2.44m x .91m) Prior to S/N 0300168212) (was p/n 1001138430) S/N 0300168212 to Present Note: Replacement Decals Must Be Ordered Separately See Section 8.
PAGE 221
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 4360031 7000625 1001117320 70003483 1001117172 70002902 70002903 70002904 70002905 1060918 4460071 3311405 3311605 3380434 4740362 4751400 4751600 0641408 A/R 1 2 1 1 1 1 1 4 1 7ft/2.14m 1 7 4 1 7 4 8 3 103A 103B 103C 104 105 106 107 108 109 110 Ref. 201 202 1580012 1580013 1 1 0273465 Ref.
PAGE 222
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 409 4846561 1 0272094 0272715 0272095 Ref. Ref. Ref. Ref. 4360336 4740397 4060802 3251102 1 1 1 1 501 4-6 DESCRIPTION REV.
PAGE 223
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 224
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 225
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121172 PART NUMBER QTY. DESCRIPTION 3510884 3510868 Ref. Ref. Ref. Ref. PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL) ANSI & ANSI Export Spec - 6ft (1.88m) ANSI & CSA Spec - 8ft (2.44m) Note: Replacement Decals Must Be Ordered Separately - See Section 8.
PAGE 226
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 227
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. 0861631 Ref.
PAGE 228
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 229
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER 104 105 106 201 301 401 402 403 QTY. 2 3420156 3470003 0630568 4711500 1 2 0273446 Ref. 4360328 3790012 1 1 0273502 0273503 Ref. Ref. Ref. 4360522 1705170 1 1 0273824 0272427 1001108256 Ref. Ref. Ref. Ref. 1702938 4360387 2920028 2920029 1 1 1 1 Ref. 1001121826 1001121827 501 1001122384 1705973 502 1001122611 1705174 3121172 Ref. Ref. 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 230
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 231
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) ITEM # PART NUMBER QTY. Ref. Ref. 1600317 Ref.
PAGE 232
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED) ITEM # PART NUMBER QTY. 105 106 107 108 109 110 111 112 70002732 7022815 70002733 70002734 70002735 70002906 Not Available 7022819 4460871 4 1 1 4 1 1 1 1 6 4-16 DESCRIPTION REV.
PAGE 233
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 234
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 235
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # PART NUMBER QTY. Ref. Ref. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 101 102 103 104 105 106 107 3121172 1600318 Ref.
PAGE 236
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # PART NUMBER QTY. 108 109 Not Available Use 1001113961 4460871 1 1 7 7022812 70002727 Ref. Ref. Ref. 201 202 203 204 205 206 207 208 209 210 4-20 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7019166 70002729 7003982 7003983 7019194 7003989 1 2 4 4 1 1 1 2 2 2 1 2 DESCRIPTION REV.
PAGE 237
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 238
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 239
SECTION 4 PLATFORM FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3121172 PART NUMBER QTY. 0273824 0272427 1001108256 Ref. Ref. Ref. Ref.
PAGE 240
SECTION 4 PLATFORM FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 4-24 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 241
SECTION 5 CYLINDER 3121172 1250AJP 5-1
PAGE 242
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 243
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 25 26 3121172 PART NUMBER QTY. 1684102 Ref. 0100011 0100038 Not Used 0630535 0961896 1683056 1684103 1684105 3480272 Not Used Use Item 26 Use Item 26 Use Item 26 Use Item 26 Use Item 26 Use Item 26 Use Item 26 Use Item 26 Use Item 26 3760369 3931620 4640509 2900792 2220883 Not Used 2901773 A/R A/R DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY REV.
PAGE 244
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 245
SECTION 5 CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121172 PART NUMBER QTY.
PAGE 246
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 247
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 0300080030) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 to 50 51 3121172 PART NUMBER QTY. 1684343 Ref. Ref.
PAGE 248
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 249
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 0300080030 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 to 50 51 PART NUMBER QTY. 1684430 1001138813 Ref. Ref. Ref.
PAGE 250
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 251
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM) ITEM # 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 14A 14B 14C 14D 14E 14F 14G 14H 15 to 100 101 102 103 104 105 106 107 108 109 110 111 to 125 126 3121172 PART NUMBER QTY. 1684318 Ref.
PAGE 252
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 253
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. See Note Ref. Ref. 1001118753 Ref.
PAGE 254
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED) ITEM # PART NUMBER 126 Use 1001119979 1001118762 5-14 QTY. DESCRIPTION 1 Seal Kit Options: Prior to S/N 0300144623 (Includes Items 101-109) (was p/n 2902265) S/N 0300144623 to Present (Includes Items 101-109) 1250AJP REV.
PAGE 255
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 256
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 257
SECTION 5 CYLINDER FIGURE 5-7. JIB CYLINDER ASSEMBLY ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 to 100 101 102 103 104 105 106 107 108 109 110 111 to 125 126 PART NUMBER QTY. 1684173 1001138803 Ref. Ref. Ref.
PAGE 258
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 259
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM # 1 2 3 3A 4 5 5A 6 7 8 101 102 103 104 105 106 107 108 109 to 125 126 3121172 PART NUMBER QTY. 1684314 Ref. 0100035 1120094 1684275 0961950 1684315 1684317 0961949 Not Used 3300465 3480278 Use Item 126 Use Item 126 Use Item 126 Use Item 126 Use Item 126 Use Item 126 Use Item 126 Use Item 126 Not Used 2902257 A/R 1 1 2 1 1 2 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
PAGE 260
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 261
SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 18B 18C 18D 19 to 100 101 102 103 104 105 106 107 108 109 110 to 125 126 3121172 PART NUMBER QTY. 1684319 Ref.
PAGE 262
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 263
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) ITEM # 1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 23B 23C 24 to 100 101 102 103 104 105 106 107 108 109 110 to 125 126 3121172 PART NUMBER QTY. 1684320 Ref.
PAGE 264
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED) ITEM # 5-24 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 265
SECTION 6 HYDRAULIC 3121172 1250AJP 6-1
PAGE 266
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 267
3121172 1250AJP M3 M1 M2 43 1 1 V2 17 16 LEVEL CYLINDER VIEW FROM ROD END 38 V1 V2 V1 14 JIB CYLINDER VIEW FROM BARREL END J1 J2 S1 S2 R1 R2 L1 L2 PLATFORM VALVE FRONT VIEW T MP PLATFORM VALVE SIDE VIEW 46 X 45 44 P 42 19 24 18 40 22 9 6 P2 6 V1 T V2 P1 T 18 P2 V1 V2 P1 7 JIB SWING ROTATOR ACTUATOR 6 PLATFORM ROTATOR ACTUATOR 41 5 21 28 34 26 11 B A A V2 P 9 V1 2 B A B 23 4 MAIN VALVE FRONT VIEW M1 BULKHEADS 10 15 3 MAIN VALVE TOP VIEW
PAGE 268
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM ITEM # 6-4 PART NUMBER QTY. 1283457 2792628 1001098027 1001110252 1001111084 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 269
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (CONTINUED) ITEM # PART NUMBER QTY. 35 35A 4641372 7027284 7011346 7027285 7011311 2221123 1 1 1 1 1 1 1 35B 36 37 2130830 2130606 38 39 40 41 42 43 44 45 46 3121172 1 2110404 2180830 Not Used 2110612 2130612 2717059 2754288 2170708 1001097820 2170704 1 1 1 1 1 1 1 2902486 1 1 1001098244 1 DESCRIPTION REV.
PAGE 270
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 271
3121172 22 1250AJP 23 6 17 15 30 18 6 28 24 13 10 1 1 25 11 2 19 7 9 2 31 20 12 5 8 12 3 3 27 29 11 4 25 26 21 6 16 17 23 13 14 6 SECTION 6 HYDRAULIC S/N 0300103907 TO PRESENT 6-7
PAGE 272
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6-8 PART NUMBER QTY. 1283457 2792645 2792772 1001110252 1001111082 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 273
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 274
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 275
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE ITEM # 1 2 3 4 5 6 7 8 9 3121172 PART NUMBER QTY. 1283457 2792647 1001110252 1001111081 Ref. Ref. Ref. Ref. Ref. 2110406 2110604 2110606 2170504 2170506 2753726 2753719 2753727 2753729 2 1 2 1 1 1 2 1 2 DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE Hydraulic Diagram for Machines with Rexroth Pumps All Machines Hydraulic Diagram for Machines with Sauer Pumps All Machines REV.
PAGE 276
SECTION 6 HYDRAULIC 1 10 1 1 1 6 4 3 9 11 12 13 7 14 7 5 2 8 1 1 1 1 FIGURE 6-4.
PAGE 277
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STEER ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121172 PART NUMBER QTY. 1283457 2792646 2792773 1001110252 1001111081 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 278
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 279
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3121172 PART NUMBER QTY. 1283457 2792627 2792716 1001145321 1001110252 1001110290 1001145322 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 280
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # PART NUMBER 35 QTY. 1 2753995 1001109468 36 1 2753996 1001119296 37 38 39 40 41 42 43 1 2753997 1001109471 2753843 2753999 2754000 1001119171 2754001 2754004 1 1 1 1 1 1 See Note Ref.
PAGE 281
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # PART NUMBER 64 1 2110810 2110808 3121172 QTY. DESCRIPTION REV.
PAGE 282
6-18 1250AJP 11 20 13 MAIN VALVE END VIEW P2 T2 25 15 12 14 10 15 EXISTING TANK HOSE 9 2 1 OUT AUX PUMP IN EXISTING SUCTION HOSE TO TANK 8 RELIEF VALVE SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 283
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR ITEM # 1 to 7 8 9 10 11 12 13 14 15 16 to 19 20 21 to 24 25 26 to 32 3121172 PART NUMBER QTY. DESCRIPTION 1001139520 Ref.
PAGE 284
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER 2792628/1283374* 1001098027/ 1283374* 1001111084/ 1283374* DESCRIPTION Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments. Ref. Ref. Ref. Hydraulic Diagram - Boom Machines with Rexroth Pumps Prior to S/N 0300119708 Machines with Rexroth Pumps S/N 0300119708 to Present Ref. REV. Machines with Sauer Pumps Ref. Ref. Ref. Ref.
PAGE 285
SECTION 7 ELECTRICAL 3121172 1250AJP 7-1
PAGE 286
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION REV. Ref. Note: Diagrams not shown are available from the JLG Service Department. Ref. 4933262 4933314 Ref. Ref. CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM OPTIONS: Prior to S/N 0300076217 S/N 0300076217 to Present 1001102417 Ref. CLEARSKY TELEMATICS ELECTRICAL SCHEMATICS 0272066/0272068 Ref. COLD WEATHER KIT WITH ETHER WIRING DIAGRAM 1001120381 1001120382 1001122424 Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 287
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER 1870179 1870197 1001119861 3121172 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. DESCRIPTION REV. STANDARD ELECTRICAL SCHEMATIC OPTIONS: Note: For Module Identification, refer to Revision Log page A. Without UGM Prior to S/N 0300087575 S/N 0300087575 to Present Note: S/N 0300085693 & S/N 0300085910 was built with the EMR2 Deutz Engine.
PAGE 288
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 289
SECTION 7 ELECTRICAL 3121172 1250AJP 7-5
PAGE 290
SECTION 7 ELECTRICAL 7-6 1250AJP 3121172
PAGE 291
SECTION 7 ELECTRICAL 3121172 1250AJP 7-7
PAGE 292
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) ITEM # PART NUMBER QTY. 4A 11 to 45 46 47 48 49 50 51 52 53 54 to 57 58 58A 59 101 102 103 104 105 106 7-8 0100048 Not Used 0272970 1060918 4460071 Not Used 4460428 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 4922945 REV. Ref. NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A. Ref. HARNESS COMPONENTS INSTALLATION Ref.
PAGE 293
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. 107 4460225 4460226 4460225 4460227 4460434 4460227 4460925 4460929 4460466 Not Available Not Available 4 21 1 5 2 13 1 13 8 2 2 0273474 0273476 0273475 0273476 Ref. Ref. Ref. Ref. Ref. See Note 1 Ref. 4922963 See Note Ref. Ref. 4922963 Ref.
PAGE 294
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # 301 302 to 309 310 311 312 313 to 314 315 316 to 324 325 326 327 328 329 330 331 332 333 334 335 to 338 339 340 340A 340B 340C 340D 340E 340F 340G 340H 340J 7-10 PART NUMBER QTY. 0861629 Ref.
PAGE 295
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 296
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. 341Q 4460930 4460944 4460871 1060698 Not Used 4460837 Not Used 4923036 3740143 4460931 4460943 4933297 1 6 18 3ft/.9m 4922941 Ref.
PAGE 297
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 298
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 299
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 300
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER 615 615A 615B 615C 615D 615E 615F 1 4922952 4923241 4461009 4460866 4460465 4460509 4460943 4460466 4460613 4460464 4460508 4460466 4460539 4460944 4460536 4460943 4461077 4460918 616 616A 616B QTY.
PAGE 301
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. 619B 620 4460473 2 1 Use 4923169 4923169 1 621 621A 621B 622 622A Use 4360579 4360579 4460968 4922958 4461003 4460465 4460509 4460466 4460473 Not Required 4000008 4461076 4460917 1 1 2 22 8 12 2 A/R 0 1 1 4 Ref.
PAGE 302
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 303
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER 801D QTY.
PAGE 304
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 305
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N 0300087575) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 3121172 7002821 7002823 4460467 1 1 1 4460510 1 7002828 1 DESCRIPTION REV.
PAGE 306
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 307
SECTION 7 ELECTRICAL NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 308
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A 601 603A 603 AXLE LIMIT SWITCH AXLE POWER TRACK 601 602D 602P 601 603B TRACTION VALVE 601 602D STEER VALVE FRONT 601 604C 601 603B 601 604D 602P 601 602D AXLE POWER TRACK 601 602D 602 AXLE LIMIT SWITCH 603 603A 601 701A 701 STEER ANGLE SENSOR 7-24 1250AJP 3121172
PAGE 309
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 601 701A 603A 604 603 AXLE LIMIT SWITCH AXLE POWER TRACK DIAGNOSTIC CONNECTION TO ANALYZER SWIVEL 602A 601 602D 602B CHASSIS MODULE 602K 601 602E 604A 601 602F 604A STEER VALVE 602L 602P 601 602J 602M 601 603B J2 J5 601 602N 702C 604B J4 REAR J1 J3 702D 601 602G 702 601 602H 601 602D 601 603B 602P AXLE POWER TRACK 622 AXLE LIMIT SWITCH CHASSIS POWER RELAY 622E 622A BATTERY CABLE CONNECTIONS AUX PUMP + 711A 711B START RELAY 711A 7
PAGE 310
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) ITEM # 1 2 to 3 4 4A 11 to 45 46 47 48 49 50 51 52 53 54 to 57 58 58A PART NUMBER 0100048 Not Used 0272970 1060918 4460071 Not Used 4460428 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 59 QTY. 102 103 104 7-26 REV. Ref. NOTE: S/N 0300085693 & S/N 0300085910 WAS BUILT WITH THE EMR2 DEUTZ ENGINE.
PAGE 311
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 105 4460879 4460887 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227 4460925 4460929 4460466 1001121616 1001121615 1 2 12 36 5 21 1 5 2 13 1 13 8 2 2 0273474 0273476 0273475 0273476 Ref. Ref. Ref. Ref. Ref. 106 107 108 109 110 111 201 1 Ref. See Note 1 Ref. 4923642 4923643 See Item 204 1 1 Ref. Ref. See Note 1 Ref.
PAGE 312
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 201B QTY. 1 4460205 4460709 202 4922981 4922963 1 Ref. Ref. 4922962 Ref. 4922983 4922963 Ref. Ref. 4922962 Ref. 202A 203 1 1 204 1671093 4923385 1 1 4460960 1671092 1 0861750 1001111545 Ref. Ref. Ref.
PAGE 313
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 314
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 315
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 345 346 Not Used 4923036 3740143 4460931 4460943 4933342 1 1 1 8 1 Relay & Harness Relay Receptacle, Female - 8 Position Socket, Female Ground Control Wiring Diagram (See Items 501-513 for Breakdown) 4923290 Ref. Ref. 4923377 Ref. 1001111546 Ref.
PAGE 316
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 507 508 508 to 512 513 4460226 4460945 Not Used 2902443 4461071 4461072 4461073 4461074 5 1 Socket, Female Connector, Female - 3 Way 1 8 1 1 1 Receptacle Kit Socket, Female Receptacle Cap, Dust Shell, Black 0274670 Ref.
PAGE 317
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 318
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 319
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 320
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 321
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 322
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION Ref. OPTIONAL HARNESS COMPONENTS 801 1001091973 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001100331 Ref. 1001091974 Ref. 1001100333 Ref. 1001091975 Ref. 1001100337 Ref. 1001091970 1001100327 1001091971 Ref. Ref. Ref. 1001100328 Ref. 1001091972 Ref. 1001100329 Ref.
PAGE 323
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 324
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 801G (cont’d) Use 1001100343 QTY. Use 1001100344 1001141968 1001141969 801H 10ft/3m Not Required 1060908 801J 1 4461197 4461200 4461203 4461206 4461250 801K 1 Ref. 0275216 0275217 Use 1001100343 Use 1001100344 0275452 0275453 0275454 Ref. 1001100341 1001100342 1001100343 1001100344 7-40 DESCRIPTION REV.
PAGE 325
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 801K (cont’d) 1001100345 QTY. 1001100347 1001100346 802 802A 802B 802C 802D 802E 802F 802G 802H 803 A/R 4933216 4933300 4933300 1001100027 4922641 4460226 4922970 4460374 4460375 4460027 4460961 4460705 4460321 4460906 1001100305 7020193 1 2 1 1 4 1 1 4 1 4 1 1 Ref. 4921829 4921954 4921956 20ft/6.
PAGE 326
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # 807 807A 807B 807C 807D 807E 807F 807G PART NUMBER QTY.
PAGE 327
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 809B QTY. 2 3960422 Purchase Locally 809C 1 4060700 1001110873 Not Available 809D 1 4061043 1001110872 Purchase Locally 809E 809F 809G 809H 809I 809J 1 4460346 Purchase Locally 4460051 4460071 4922972 Not Available Not Available 4460225 4460226 0861542 1 1 1 1 6 1 6 Ref. Ref. 0861567 Ref. 810 810A Cable, Electrical 12/3 60Hz Spec 2.5ft/.
PAGE 328
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 1001096163 1001109557 1320041 1001096172 Ref. Ref. Ref. 1 1 1 812 812A 812B 812C Use 1001109654 1001109654 1001109648 See Note Ref. 812D 812E 812F 812G 813 813A 813B 813C 813D 813E 7-44 1001109475 1001109477 1001109482 0861880 4460956 4460957 1001101191 1001097150 1060908 0903484 1001100468 12ft/3.
PAGE 329
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 330
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 331
SECTION 7 ELECTRICAL NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 332
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A 601 603A 603 AXLE LIMIT SWITCH AXLE POWER TRACK 601 602D 602P 601 603B TRACTION VALVE 601 602D STEER VALVE FRONT 601 604C 601 603B 601 604D 602P 601 602D 602 601 602D AXLE POWER TRACK AXLE LIMIT SWITCH CATERPILLAR ENGINE BATTERY CABLE CONNECTIONS 714A 603 603A + AUX PUMP 714E 714E GLOW PLUG STARTER SOLENOID 601 701A 701 STEER ANGLE SENSOR 7-48 714F AUX POWER RELAY 714A 714A 714C 714E 714B 1250AJP ENGINE BLOCK 714D ENGINE TRAY K
PAGE 333
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 601 701A 603A 604 603 AXLE LIMIT SWITCH AXLE POWER TRACK DIAGNOSTIC CONNECTION TO ANALYZER SWIVEL 602A 601 602D 602B CHASSIS MODULE 602K 601 602E 604A 601 602F 604A STEER VALVE 602L 602P 601 602J 602M 601 603B J2 J5 601 602N 702C 604B J4 REAR J1 J3 702D 601 602G 702 601 602H 601 603B 602P 601 602D AXLE POWER TRACK 622 AXLE LIMIT SWITCH CHASSIS POWER RELAY 622E 622A 711G BATTERY CABLE CONNECTIONS 711F AUX PUMP + 711A 711B 711F ST
PAGE 334
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM # 1 2 to 3 4 4A 11 to 45 46 47 48 49 50 51 52 53 54 to 57 58 58A 59 101 102 103 104 105 106 107 108 7-50 PART NUMBER 0100048 Not Used 0272970 1060918 4460071 Not Used 4460428 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 4923448 QTY. DESCRIPTION REV. Ref. Note: For Module Identification, refer to Revision Log page A. Ref.
PAGE 335
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 109 4460434 4460227 4460925 4460929 4460466 1001121616 1001121615 2 13 1 13 8 2 2 0273474 0273476 0273475 0273476 Ref. Ref. Ref. Ref. Ref. 110 111 201 1 Ref. 4923642 4923643 See Item 204 1 1 Ref. Ref. 4923640 4923641 See Item 204 1 1 Ref.
PAGE 336
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 204A 4460960 1671093 1 1001119376 Ref.
PAGE 337
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 338
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 339
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 344E 4460933 4460465 4460466 4460898 1001106736 1001119567 1 9 3 1 1 1 1001119470 Ref.
PAGE 340
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 511 1001129334 4460871 1 5 0274670 Ref.
PAGE 341
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 342
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 343
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 344
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 345
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 346
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION Ref. OPTIONAL HARNESS COMPONENTS 801 1001091973 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001100331 Ref. 1001091974 Ref. 1001100333 Ref. 1001091975 Ref. 1001100337 Ref. 1001091970 1001100327 1001091971 Ref. Ref. Ref. 1001100328 Ref. 1001091972 Ref. 1001100329 Ref.
PAGE 347
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 348
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 801G (cont’d) Use 1001100343 QTY. Use 1001100344 1001141968 1001141969 801H 10ft/3m Not Required 1060908 801J 1 4461197 4461200 4461203 4461206 4461250 801K 1 Ref. 0275216 0275217 Use 1001100343 Use 1001100344 0275452 0275453 0275454 Ref. 1001100341 1001100342 1001100343 1001100344 1001100345 7-64 DESCRIPTION REV.
PAGE 349
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 801K (cont’d) 1001100347 QTY. 1001100346 802 802A 802B 802C 802D 802E 802F 802G 803 A/R 1001120381 1001120382 1001122424 4922641 4460226 1001120378 4460374 4460375 4460465 4460027 4460961 4460705 4460321 4460906 7020193 1 2 1 1 4 1 1 1 4 1 4 1 Ref. 4921829 4921954 4921956 20ft/6.
PAGE 350
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 807 807A 807B 807C 807D 807E 807F 807G 807H 807I 808 808A 808B 808C 808D 808E 808F 808G 808H 809 PART NUMBER 4460320 4460227 4922764 4460424 4460226 4360232 4460425 1001098449 1001098234 1001098448 1001098349 2400066 2400070 Not Available 4460426 1001098449 1001098234 1001098448 1001098349 2820035 1001125427 1001125428 QTY. 1 2 4 1 2 4 1 1 1 1 1 1 1 1 A/R 2 1 1 1 1 1 9ft/2.8m Ref. Ref. Ref. Ref. Ref.
PAGE 351
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 809J 4460225 4460226 0861542 1 6 Ref. Ref. 0861567 Ref. 810 810A 2.5ft/.76m Cable, Electrical 10/3 60Hz Spec Purchase Locally 810F 811 811A 811B 811C 811D 811E 812 812A 812B 812C 4460426 4460426 3520189 1671092 4460963 1001122528 1001119968 4460967 4460465 1001117078 4922641 4460226 1001096163 1001109557 1320041 1001096172 Ref. 812D 812E 3121172 C B 50Hz Spec 1.5ft/.
PAGE 352
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 812F 812G 813 1060908 0903484 1001111914 12ft/3.6m 1 1 813A 70020808 4460871 4460905 4460539 4460944 77363244 4460945 1001129408 1 5 18 2 6 2 1 1 1001112612 4460943 4460464 4460466 1001106736 1001112796 4460944 4460466 70002296 1 2 2 2 1 1 2 2 1 1001149818 4460320 4460267 4460897 4460464 1 1 2 1 2 813B 813C 813D 813E 814 815 815A 815B Ref.
PAGE 353
SECTION 8 DECALS 3121172 1250AJP 8-1
PAGE 354
SECTION 8 DECALS FIGURE 8-1.
PAGE 355
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 to 40 41 42 43 44 45 3121172 PART NUMBER QTY. DESCRIPTION 0273600 0274730 0273578 Ref. Ref. Ref.
PAGE 356
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 to 54 55 56 57 58 59 60 1704412 1705337 1705864 1704885 Not Used 1705351 1705865 1705866 1703959 1705492 0641406 1 1 1 2 Decal - Hydraulic Oil Chart Decal - Tip Over Decal - JLG Decal - www.jlg.
PAGE 357
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 358
SECTION 8 DECALS FIGURE 8-2.
PAGE 359
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 to 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER QTY. DESCRIPTION 0274730 0274722 Ref. Ref.
PAGE 360
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT) 8-8 ITEM # PART NUMBER QTY. 39 40 41 42 43 44 45 2902356 1703483 1705838 1705840 Not Available 1702774 1702773 1704885 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 1705864 1705865 1703959 Not Used 1702962 1703175 0641406 0641408 0860520 1060279 3311405 3820001 4751400 3380474 1001094055 1001108923 1 4 1 2 1 1 1 A/R 2 1 2 2 2 1 1 A/R 1 1 1 A/R 2 A/R 1 1 1 2902303 2902307 1 1 DESCRIPTION REV.
PAGE 361
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 362
SECTION 8 DECALS FIGURE 8-3.
PAGE 363
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) ITEM # PART NUMBER QTY. 0273600 0274730 0273580 0273581 0273584 0273583 0273582 0273579 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 364
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # PART NUMBER 11 12 13 QTY.
PAGE 365
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 366
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # PART NUMBER 55 56 57 58 59 60 8-14 QTY. 1 1705905 1705430 1705429 1705426 1705427 1705910 1705865 1705866 1703959 1705906 1705507 1705505 1705493 1705503 1705915 0641406 1 1 2 1 4 DESCRIPTION REV.
PAGE 367
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 368
SECTION 8 DECALS FIGURE 8-4.
PAGE 369
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY. 0274730 0274722 0274725 0274724 0274727 0274729 0274723 0274726 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 370
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 17 QTY.
PAGE 371
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 22 (cont’d) 1703950 1703951 1703947 23 QTY.
PAGE 372
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 29 (cont’d) 1705480 1705481 1705919 QTY. 1 4 1 4 1 2 1 1 1 Decal Kit - Tire Load Decal - Tire Load Decal - Lift Diagram Decal - 1250AJP Model Designation Nameplate - Serial Number Decal - JLG Lift (3.
PAGE 373
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 45 1704885 46 47 48 49 to 51 52 53 54 55 56 57 58 59 1705864 1705865 1703959 Not Used 0641406 0641408 0860520 1060279 3311405 3820001 4751400 A/R 2 1 2 2 2 60 3572327 3380474 1001094055 2902303 2902307 2902312 2902309 2902322 2902308 2902310 2902311 3121172 A/R 1 1 1 A/R A/R A/R 1 1 1 1 DESCRIPTION REV. Decal - www.jlg.
PAGE 374
SECTION 8 DECALS FIGURE 8-5.
PAGE 375
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066) ITEM # 1 2 3 4 5 to 6 7 8 9 10 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 to 27 28 29 30 31 32 33 34 35 36 37 to 39 40 41 to 42 43 44 3121172 PART NUMBER QTY. 0273600 0274730 0273585 Ref. Ref. Ref.
PAGE 376
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # PART NUMBER QTY. 45 46 47 48 49 50 to 55 56 57 58 59 60 1705838 1704412 Not Used 1705864 1704885 Not Used 1705865 1705866 1703959 Not Used 0641406 1 1 Decal - Lift Diagram Decal - Hydraulic Oil Chart 1 2 Decal - JLG Decal - www.jlg.
PAGE 377
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066) (CONTINUED) ITEM # 3121172 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
PAGE 378
SECTION 8 DECALS FIGURE 8-6.
PAGE 379
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO PRESENT) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 to 13 14 15 to 19 20 21 22 23 24 25 to 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 3121172 PART NUMBER QTY. 0274730 0274728 0274728 1001114383 Ref. Ref. Ref. Ref.
PAGE 380
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 45 1704885 46 47 48 49 to 51 52 53 54 55 56 57 58 59 60 61 62 63 64 1705864 1705865 1703959 Not Used 0641406 0641408 0860520 1060279 3311405 3820001 4751400 3380474 4420051 3520174 0100048 1001094055 1001112551 A/R 2 1 2 2 2 4 1 1 1 5 2 A/R 1 29ft/8.8m 3 A/R 1 1 1 2902303 1001104650 2902329 8-28 1 DESCRIPTION REV. Decal - www.jlg.
PAGE 381
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1250AJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 382
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1250AJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 383
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 3121172 QTY. Ref. DESCRIPTION REV. MISCELLANEOUS SPECIAL OPTIONS 1001108504 Ref. Additional Transport Tie Down (ANSI Specs) 1340067 Ref. Air Cleaner Pre-Cleaner 0273464 Ref. Airline Installation, 1/2” 0271803 0271804 0273471 Ref. Ref. Ref.
PAGE 384
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 1001148902 1001148903 1001148904 1001148905 1001148906 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 385
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0272069 Ref. Glow Plugs Installation 1001116352 Ref. Intercom Installation (David Clark) 1001148971 Ref. Lanyard (Bolt-On) Installation Kit Ref. Panel, Foot Switch Options: Prior to S/N 0300171097 S/N 0300171097 to Present 0258703 Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 0273353 No Longer Available 0273353 QTY. DESCRIPTION Ref. SkyCutter / SkyWelder Combo Installation Note: See JLG 3124242 Accessories Manual Prior to S/N 03000118912 ANSI & ANSI Export Specs Australian, Japanese and CE Specs (was p/n 0274448) Ref. Ref. Ref. Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121172 PART NUMBER QTY. 4460510 1 7016654 7002822 7004275 7004276 7002828 7016655 1001106846 1001106847 1001106848 1001107000 1001107001 1001107002 1001107143 1001107145 1001107146 1001107147 1001137005 70004185 Ref. Ref. Ref. Ref. Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-6 PART NUMBER QTY. DESCRIPTION 1250AJP REV.
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SECTION 11 PART NUMBER INDEX Part Number 0060063 0060064 0080115 0080181 0080237 0080241 0080244 0080277 0100009 0100011 0100019 0100020 0100035 0100038 0100048 0100063 0100079 0100081 0140001 0140011 0140032 0200048 0200530 0200742 0200833 0236768 0239842 0240099 3121172 Page .............. 3-12, 3-17 .............. 3-12, 3-17 ....................... 2-32 ....................... 2-23 .............. 2-32, 2-42 ....................... 2-85 .............. 2-32, 2-42 ................ 1-8, 3-29 ........
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SECTION 11 Part Number 0630568 0630575 0630577 0630593 0641404 0641405 0641406 0641408 0641410 0641413 0641414 0641418 0641424 0641504 0641505 0641506 0641507 0641508 0641509 0641511 0641516 0641518 0641520 0641604 0641605 0641606 0641607 0641608 0641609 0641610 0641611 0641612 11-2 PART NUMBER INDEX Page ....................... 4-13 ......................... 3-3 ....................... 3-21 ....................... 3-21 2-5, 2-6, 2-7, 2-107, 2-113, 4-11 ....................... 3-28 ..
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SECTION 11 Part Number Page 0940092 ....................... 4-23 0940094 ....................... 4-23 0940103 ....................... 4-23 0940134 ....................... 4-23 0940177 ....................... 4-23 0961845 ......................... 4-4 0961893 ....................... 5-17 0961896 .................. 5-3, 5-5 0961897 5-7, 5-9, 5-21, 5-23 0961901 ....................... 5-13 0961949 .........5-7, 5-9, 5-19 0961950 ................ 5-5, 5-19 0961951 .............. 3-12, 5-23 0961986 .....
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SECTION 11 Part Number 1001114438 1001114487 1001115329 1001115330 1001115604 1001115961 1001116110 1001116111 1001116112 1001116153 1001116186 1001116201 1001116208 1001116217 1001116222 1001116242 1001116243 1001116278 1001116313 1001116324 1001116348 1001116352 1001116354 1001116367 1001116413 1001116436 1001116437 1001116525 1001116591 1001116792 1001116814 1001116836 1001116846 1001116849 1001116851 1001117024 1001117034 1001117035 1001117057 1001117078 1001117172 1001117174 1001117250 1001117256 1001
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SECTION 11 Part Number Page 1001143852 ........ 2-37, 2-45 1001144021 ................... 4-4 1001144022 ................... 4-4 1001144023 ................... 4-3 1001144024 ................... 4-3 1001144300 ........ 2-42, 2-44 1001144301 ................. 2-41 1001144302 ................. 2-41 1001144303 ................. 2-41 1001144304 ................. 2-41 1001144314 ................. 2-40 1001144315 ................. 2-40 1001144317 ................. 2-40 1001144318 .................
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SECTION 11 Part Number 1703924 1703925 1703926 1703927 1703935 1703936 1703937 1703938 1703939 1703941 1703942 1703943 1703944 1703945 1703947 1703948 1703949 1703950 1703951 1703953 1703959 1703980 1703981 1703982 1703983 1703984 1704000 1704001 1704006 1704007 1704260 1704277 1704412 1704885 1704972 1705014 1705084 1705132 1705168 1705170 1705171 1705174 1705181 1705307 1705325 1705330 1705331 1705333 1705334 1705336 1705337 1705338 1705339 1705341 1705342 11-6 PART NUMBER INDEX Page ..............
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SECTION 11 Part Number 2180344 2180348 2180830 2180831 2200222 2220001 2220221 2220235 2220238 2220250 2220313 2220451 2220459 2220478 2220498 2220550 2220737 2220794 2220811 2220883 2220885 2220886 2220887 2220888 2220893 2221086 2221117 2221123 2221176 2221221 2300004 2300014 2300016 2300019 2300029 2300039 2300040 2300041 2400060 2400064 2400065 2400066 2400070 2410014 2420165 2420172 2420191 2420203 2460013 2460032 3121172 Page ....................... 2-13 .....2-22, 2-30, 2-40 ..................
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SECTION 11 Part Number 2902486 2915024 2915045 2915134 2920028 2920029 2920110 2920113 2920129 2920140 2920154 2920157 2920161 2920162 2920215 2940074 2940124 2940139 2940173 3010133 3010134 3010135 3010136 3010142 3020008 3020016 3020037 3020042 3128444 3160291 3160302 3160339 3200362 3200401 3200433 3200455 3200458 3200460 3220126 3220130 3250585 3251102 3251243 3251813 3252347 3252507 3271805 3272001 3290501 3290505 3290601 3290606 3300151 3300243 3300353 3300364 3300396 11-8 PART NUMBER INDEX Page
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SECTION 11 Part Number 3580321 3580322 3600339 3600342 3600465 3620034 3620041 3641533 3641569 3641589 3740049 3740067 3740080 3740143 3760133 3760170 3760217 3760233 3760368 3760369 3760371 3760375 3760383 3760475 3780383 3790012 3790152 3790155 3790158 3811340 3820001 3820020 3841143 3841203 3841258 3841287 3841340 3841356 3841581 3890040 3900054 3900085 3900141 3900183 3900210 3900223 3900232 3900251 3900259 3900260 3900269 3900270 3900283 3121172 Page ....................... 2-25 ..................
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SECTION 11 Part Number PART NUMBER INDEX Page 4420051 .....8-23, 8-28, 10-1 4420060 .....2-100, 2-105, 2110, 2-117, 3-13 4420068 ....................... 4-23 4460007 ....................... 4-12 4460018 .....2-100, 2-105, 2111, 2-117 4460023 ..................... 2-105 4460027 2-99, 2-104, 7-19, 741, 7-65 4460049 ....................... 4-23 4460051 2-108, 2-114, 7-19, 7-39, 7-43, 7-63, 7-66 4460071 2-108, 2-115, 4-5, 78, 7-26, 7-43, 750, 7-66 4460125 .....7-19, 7-39, 7-63 4460134 ..
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SECTION 11 Part Number 4460894 4460897 4460898 4460899 4460905 4460906 4460908 4460909 4460910 4460911 4460912 4460913 4460914 4460915 4460916 4460917 4460918 4460925 4460926 4460928 4460929 4460930 4460931 4460932 4460933 4460934 4460935 4460941 3121172 Page 7-32, 7-44, 7-52, 7-56 7-11, 7-12, 7-13, 714, 7-30, 7-32, 7-34, 7-44, 7-54, 7-55, 7-56, 7-58 7-13, 7-14, 7-33, 736, 7-45, 7-52, 7-57, 7-60, 7-68 ....................... 7-55 .....
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SECTION 11 Part Number 4740500 4740505 4740518 4750600 4750800 4751000 4751400 4751500 4751600 4751800 4752000 4755000 4760600 4760800 4761400 4761600 4770600 4791400 4811600 4811700 4811900 4812000 4812100 4831900 4832000 4846383 4846452 4846482 4846483 4846487 4846491 4846492 4846494 4846503 4846552 4846561 4846573 11-12 PART NUMBER INDEX Page ....................... 2-94 ......................... 1-7 .............. 2-34, 2-43 2-78, 2-81, 2-90, 2109, 2-115 ..
PAGE 401
SECTION 11 Part Number 70000849 70000850 70000852 70000853 70000854 70000855 70000856 70000857 70000858 70000859 70000860 70000861 70000862 70000863 70000916 70000917 70000918 70000919 70000934 70000998 70001000 70001001 70001017 70001100 70001123 70001125 70001126 70001128 70001129 70001130 70001131 70001135 70001344 70001384 70001385 70001420 70001421 70001435 70001639 70001640 70001641 70001696 70001847 70001850 70001857 70001866 70001867 70001868 70001870 70001871 70001873 70001930 70001939 70001941 70
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SECTION 11 Part Number PART NUMBER INDEX Page 70002831 ..................... 2-27 70002832 ..................... 2-27 70002833 ..................... 2-27 70002834 ..................... 2-27 70002835 ..................... 2-27 70002837 ..................... 2-27 70002859 ..................... 3-18 7000287 ....................... 2-16 7000288 ....................... 2-16 70002902 ....................... 4-5 70002903 ....................... 4-5 70002904 ....................... 4-5 70002905 ................
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SECTION 11 Part Number 7019122 7019123 7019141 7019142 7019143 7019144 7019145 7019147 7019149 7019150 7019151 7019154 7019155 7019160 7019161 7019162 7019164 7019165 7019166 7019167 7019168 7019171 7019174 7019177 7019194 7019196 7019197 7019680 7020020 7020021 7020108 7020109 7020110 7020111 7020175 7020176 7020190 7020191 7020192 7020193 7020411 7020414 7020447 7020458 7020459 7020460 7020461 7020464 7020465 7020468 7020471 7020479 7020484 7020486 7020488 7021249 7021256 7021265 7021275 3121172 Page
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SECTION 11 Part Number 7024915 7024916 7024917 7024918 7024919 7024920 7024921 7024922 7024927 7024932 7024950 7024966 7024967 7024968 7024969 7024970 7024971 7024972 7024973 7024974 7024976 7026012 7026018 7026019 7026020 7026021 7026022 7026023 7026024 7026025 7026026 7026027 7026028 7026029 7026030 7026031 7026032 7026188 7026330 7026597 7026599 7026600 7026608 7026665 7026671 7026672 7026673 7026674 7026675 7026676 7026677 7026678 7026679 7026680 7026681 7026682 7026683 7026684 7026685 11-16 PART NUM
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Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.