120876 15AMI 3
15AMI 3120876
3120876 15AMI 5
TABLE OF CONTENTS SECTION 1 - BASE.............................................................................................................................................................................. 9 FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10 SECTION 2 - CONTROLS ........................................................................................................................................
SECTION 1 - BASE SECTION 1 - BASE 3120876 15AMI 9
SECTION 1 - BASE FIGURE 1-1.
SECTION 1 - BASE FIGURE 1-1.
SECTION 1 - BASE ITEM 104 105 106 106 106 106 107 107 107 108 109 109 109 110 201 202 202 202 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 301 302 303 304 305 401 402 403 404 404 404 405 406 407 12 PART NUMBER 2420140 2560088 3311605 3311608 0100011 4567824 4567508 4711600 4845715 1001108178 1704582 0259104 0920114 QTY 1 2 Ref AR AR AR Ref 2 2 AR Ref 1 1 1 4360397 4360456 4360702 0641808 3311805 4711800 3911024 3311001 4751000 4761000 3539920 3539921 4460662 0902523 4922561 4460234 4240
SECTION 1 - BASE ITEM 409 410 411 412 413 414 501 502 503 503 503 504 505 506 507 508 509 510 511 3120876 PART NUMBER 4460234 4751000 4751400 4922805 1001093322 1001107934 1001107903 0641406 0721006 2920146 7016319 7016372 3311005 3311405 4240032 4460234 4751000 4751400 1001093322 1001107934 QTY 4 4 4 1 1 1 Ref 2 2 1 1 1 2 4 AR 4 4 4 1 1 DESCRIPTION Base, Tie-Strap Flatwasher #10 Regular Flatwasher 1/4in Regular Harness, Alarm Plate, Mounting Harness, Strobe Light BEACON LIGHT ONLY INSTALLATION (OPTIONA
SECTION 2 - CONTROLS SECTION 2 - CONTROLS 3120876 15AMI 15
SECTION 2 - CONTROLS FIGURE 2-1.
SECTION 2 - CONTROLS FIGURE 2-1.
SECTION 2 - CONTROLS ITEM 102 103 104 109 110 110 110 110A 110B 114 115 116 0259306 0272235 0641404 0641614 1702353 3311605 301 301 301 301 303 4060875 4061024 1704582 9984088 4711400 4711600 4070984 0273365 2420172 3311001 3572158 3911010 4761000 4922935 0258482 0861213 0400181 4460320 4460267 4420064 304 4420065 401 402 408 0272686 2820035 2940132 0791003 201 202 203 204 205 206 18 PART NUMBER QTY DESCRIPTION 0900019526) Power Unit (French Spec) (Prior to SN 0900019526) Power Unit (SN 0900019
SECTION 2 - CONTROLS FIGURE 2-2.
SECTION 2 - CONTROLS FIGURE 2-2.
SECTION 2 - CONTROLS 22 ITEM 401 402 403 403 403 404 405 PART NUMBER 2820035 2940132 0791003 3820032 4460267 4460326 QTY 8 in/20cm 1 Ref 2 2 3 1 406 1001114375 1 406 406 4460268 4460445 3 1 DESCRIPTION Sleeve, Insulation (Not Shown) Lock, Programmable (Note: Does not Include Items 404 & 405) Fastener Options: Screw #10-24NC x 3/8in Rivet Pin, Male (Not Shown) (SN 0900031622 to Present) Plug, Male - 3 Position (Not Shown) (SN 0900031622 to Present) Harness, Security Lock (Not Shown) (SN 0900031622
SECTION 2 - CONTROLS FIGURE 2-3.
SECTION 2 - CONTROLS FIGURE 2-3.
SECTION 2 - CONTROLS FIGURE 2-4.
SECTION 2 - CONTROLS FIGURE 2-4.
SECTION 2 - CONTROLS 28 ITEM 29 29 PART NUMBER 7013764 Not Required QTY 1 0 30 31 32 32 7016751 7013743 See Note 1 1 Ref 1 32 33 33A 7022220 7016717 7013701 1 1 1 34 35 35 35 36 36 36 37 37 37 38 39 40 42 7013779 1 Ref 1 1 Ref 2 0 Ref 1 1 1 1 1 1 7013794 7016714 7013720 Not Required 7013763 7022224 7016755 7013779 7013745 7013779 DESCRIPTION Cartridge, Valve - Manual Descent (Prior to SN 0900019526) Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN 0900019526 through 0900027702)
SECTION 2 - CONTROLS FIGURE 2-5.
SECTION 2 - CONTROLS FIGURE 2-5.
SECTION 2 - CONTROLS FIGURE 2-6.
SECTION 2 - CONTROLS FIGURE 2-6.
SECTION 2 - CONTROLS ITEM 15 15 16 17 18 19 20 21 22 23 24 25 26 27 102 103 104 110 110 110 110A 110B 114 115 116 0259294 0272235 0641404 0641614 1702353 301 301 301 301 303 4060875 4061024 1704582 9984088 4711400 4711600 4070984 0273365 2420172 3311001 3572158 3911010 4761000 4922935 0258482 0259450 0861213 0400181 4460320 4460267 4420064 304 4420065 201 202 203 204 205 206 401 402 407 408 34 PART NUMBER 3740080 3740049 3740113 4567605 4711400 4751000 4751500 4751600 4845714 0641404 4751400 13202
SECTION 2 - CONTROLS FIGURE 2-7.
SECTION 2 - CONTROLS FIGURE 2-7.
SECTION 2 - CONTROLS ITEM PART NUMBER 0272686 401 402 403 403 403 404 405 0791003 3820032 4460267 4460326 406 1001114375 406 406 4460268 4460445 501 502 503 504 505 505 505 506 507 510 511 512 513 38 1001110217 2820035 2940132 0270020 2420193 3311001 3520166 3911024 4360437 1001092205 4922377 4751000 3572158 3911010 4761000 0641504 QTY ft/.
SECTION 2 - CONTROLS FIGURE 2-8.
SECTION 2 - CONTROLS FIGURE 2-8.
SECTION 2 - CONTROLS 42 ITEM 32 33 33A PART NUMBER 7022220 7016717 7013701 QTY 1 1 1 34 35 36 37 37 37 38 39 42 7013779 7016714 7013720 1 1 2 Ref 1 1 1 1 1 7013726 7022224 7016755 7013779 7013779 DESCRIPTION End Head (SN 0900019526 through 0900027391) Pump Assembly Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and #5 Seal) Cap, Relief (Was p/n 7013750) Breather Plug Tube, Return Options: Tube, Return 15AMI (Prior to SN 0900019526) Tube, Return 15AMI (SN 0900019526 through 0900027391) Valve
SECTION 2 - CONTROLS FIGURE 2-9.
SECTION 2 - CONTROLS FIGURE 2-9.
SECTION 2 - CONTROLS FIGURE 2-10.
SECTION 2 - CONTROLS FIGURE 2-10.
SECTION 2 - CONTROLS FIGURE 2-11.
SECTION 2 - CONTROLS FIGURE 2-11.
SECTION 2 - CONTROLS FIGURE 2-12.
SECTION 2 - CONTROLS FIGURE 2-12.
SECTION 2 - CONTROLS FIGURE 2-13.
SECTION 2 - CONTROLS FIGURE 2-13.
SECTION 2 - CONTROLS ITEM 33 34 35 36 37 102 105 201 202 203 204 204 204 205 205 205 206 207 208 209 210 211 to 212 213 214 215 54 PART NUMBER 4460115 4922420 3520034 4460035 4460145 0258482 4360274 1704236 0270750 0270974 0100011 0721006 0860946 4922653 4923161 1060924 1060565 3252760 3311001 Not Required 4460023 4460145 Not Required 4761000 4460035 4240033 QTY 4 1 2 5 4 Ref 1 1 Ref Ref Ref AR 2 1 Ref 1 1 Ref 1 1 1 2 0 3 AR 0 2 3 AR DESCRIPTION Terminal, Fork (16 Gauge) Harness, Jumper (Control Box) P
SECTION 2 - CONTROLS FIGURE 2-14.
SECTION 2 - CONTROLS FIGURE 2-14.
SECTION 2 - CONTROLS ITEM 0861731 QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 201A 0861781 1 201B 201B 201B 201B 201B 201B 201C 201C 201C 201C 201C 202 202 202 203 203 203 204 204 205 206 206 206 44601244 44601245 44601246 44601198 44601201 44601202 44601205 44601249 44601196 44601199 3252760 3252760 3252760 3311001 3311001 3311001 3900205 0100011 4460023 4711000 4711000 4711000 207 208 0721006 1320318 201 201 201 201 201 201 201 201 201 201 201 201 201 201A 201A 58 PAR
SECTION 2 - CONTROLS ITEM PART NUMBER 8406110 1001096421 1001096612 1001152484 QTY 1 1 1 1 211B 0861880 1001152483 1060908 211C 211C 2400093 See Note 1 1 4.5 ft/1.
SECTION 3 - MAST SECTION 3 - MAST 3120876 15AMI 61
SECTION 3 - MAST FIGURE 3-1.
SECTION 3 - MAST FIGURE 3-1.
SECTION 3 - MAST 64 ITEM 38 39 40 40 PART NUMBER 3580286 3580269 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62 62 63 64 65 66 67 68 69 69 69 69 70 71 71A 71B 71C 3580293 3820034 3900187 3900192 3900205 4060960 4060961 4070860 4070861 4070862 4070970 4070971 4070988 4070989 4070990 4160124 4567491 4567750 4567751 4711400 4711500 4711800 4845731 4846514 3572847 2 8 10 8 6 1 1 AR AR AR 2 4 AR AR AR 2 2 1 1 AR 2 4 Ref 9 9 4 6 4 6 2 1 Ref AR AR AR 1 Ref 1 1 1 71D 3900163 2 71
SECTION 3 - MAST ITEM 73A 73B 73C 73D 74 75 76 77 78 79 79 79 101 102 102 102 103 104 105 106 101 102 103 104 105 106 107 3120876 PART NUMBER 1683699 1684088 1684271 1001100058 3020039 0641872 3311801 3760348 3760383 2901877 1001109314 1260347 1260361 0100019 0561150 0561409 0561153 1260299 3422346 4300111 1260349 1260356 0100019 0561149 0561153 1260298 3422346 3452355 4300111 QTY 1 1 1 1 AR 2 2 2 1 Ref 1 1 Ref Ref Ref AR Ref 1 1 1 AR 2 1 Ref Ref Ref AR 1 1 AR 1 1 1 DESCRIPTION Lift Cylinder Assembly
SECTION 3 - MAST FIGURE 3-2.
SECTION 3 - MAST FIGURE 3-2.
SECTION 4 - PLATFORM SECTION 4 - PLATFORM 3120876 15AMI 69
SECTION 4 - PLATFORM FIGURE 4-1.
SECTION 4 - PLATFORM FIGURE 4-1.
SECTION 4 - PLATFORM ITEM 201 202 203 204 205 206 207 208 209 210 211 212 72 PART NUMBER 0630383 1704193 1704194 3300356 3571117 3571118 4751500 4751800 3572533 4420051 1704826 4060803 QTY 12 1 1 12 2 2 12 2 1 6.5 ft/2m 1 6.
SECTION 4 - PLATFORM FIGURE 4-2.
SECTION 4 - PLATFORM FIGURE 4-2.
SECTION 4 - PLATFORM ITEM 201 201 201 76 PART NUMBER 0274607 1706385 1706493 QTY Ref Ref 1 1 DESCRIPTION CE Specs Decal - Dropbar Options: Australian Spec CE Spec 15AMI REV A 3120876
SECTION 4 - PLATFORM FIGURE 4-3.
SECTION 4 - PLATFORM FIGURE 4-3.
SECTION 4 - PLATFORM ITEM 115 116 117 118 120 121 122 122 122 122 123 80 PART NUMBER 4420039 1701612 4160165 4751000 3311005 3300356 4060803 4060803 4060803 4060803 3520060 QTY 3 3 1 8 4 2 Ref 0 AR AR 2 DESCRIPTION 28in x 26in (71cm x 66cm) (Use p/n 1001099638) Decal - JLG (Use p/n 1703681) Spring, Gas Shock Flatwasher #10 Regular Locknut #10-24NC Nut-Acorn 5/16in-18NC Shield, Flex Trim Options: Shield, Flex Trim 22in X 22in (56cm x 56cm) Shield, Flex Trim 22in x 25in (56cm x 63.
SECTION 4 - PLATFORM FIGURE 4-4.
SECTION 4 - PLATFORM FIGURE 4-4.
SECTION 4 - PLATFORM FIGURE 4-5.
SECTION 4 - PLATFORM FIGURE 4-5.
SECTION 4 - PLATFORM 86 ITEM 132 133 134 135 136 137 138 139 141 142 144 PART NUMBER 0720805 4750800 3310805 1380132 0641416 3570653 3570654 4845657 3311005 3300356 4280296 145 147 4060803 3900251 QTY 4 8 4 4 4 2 2 2 AR 2 10 in/25cm AR 4 DESCRIPTION Screw #8-32NC x 5/8in Flatwasher #8 Regular Locknut #8-32NC Clip, Gripper Bolt 1/4in-20NC x 1-3/4in Plate, Shim Plate, Backing Stop, Weldment Locknut #10-24 Acorn, Nut 5/16in-18NC (Prior to SN 0900030133) Strip, Wear REV Shield, Flex Trim Screw 1/4in-20
SECTION 4 - PLATFORM FIGURE 4-6.
SECTION 4 - PLATFORM FIGURE 4-6.
SECTION 4 - PLATFORM ITEM 138 139 140 141 201 90 PART NUMBER 4845657 4845810 4845811 1560019 0274607 1706493 QTY DESCRIPTION 2 Stop Weldment 1 Platform Rail Weldment 1 Platform Extension Weldment 1 ft/0.
SECTION 4 - PLATFORM FIGURE 4-7.
SECTION 4 - PLATFORM FIGURE 4-7.
SECTION 5 - CYLINDER SECTION 5 - CYLINDER 3120876 15AMI 95
SECTION 5 - CYLINDER FIGURE 5-1.
SECTION 5 - CYLINDER FIGURE 5-1.
SECTION 5 - CYLINDER FIGURE 5-2.
SECTION 5 - CYLINDER FIGURE 5-2.
SECTION 5 - CYLINDER FIGURE 5-3.
SECTION 5 - CYLINDER FIGURE 5-3.
SECTION 6 - HYDRAULIC SECTION 6 - HYDRAULIC 3120876 15AMI 103
SECTION 6 - HYDRAULIC FIGURE 6-1.
SECTION 6 - HYDRAULIC FIGURE 6-1.
SECTION 6 - HYDRAULIC FIGURE 6-2.
SECTION 6 - HYDRAULIC FIGURE 6-2.
SECTION 7 - ELECTRICAL SECTION 7 - ELECTRICAL 3120876 15AMI 109
SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM PART NUMBER QTY Ref Ref 4933076 Ref 4460044 2400006 3990010 4460424 4460268 4922420 4922412 4933258 1 1 2 1 2 1 1 Ref 4933078 Ref 4922009 4460044 2400006 3990010 4460424 4460268 4933260 1 1 1 2 3 2 Ref 4922546 4922831 1 1 Ref Ref Ref Ref 4933309 4933305 4933310 110 DESCRIPTION ELECTRICAL DIAGRAMS AND COMPONENTS LIST Note: See Service and Maintenance Manual for Schematics/diagrams.
SECTION 8 - DECALS SECTION 8 - DECALS 3120876 15AMI 111
SECTION 8 - DECALS FIGURE 8-1.
SECTION 8 - DECALS FIGURE 8-1.
SECTION 8 - DECALS ITEM 13 13 13 13 13 13 14 14 14 14 14 14 15 16 17 17 17 17 17 17 17 18 19 20 101 101 102 103 114 PART NUMBER See Note QTY Ref 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 4 1 Ref 1 2901873 0010560 0258843 3251242 1704190 1704236 1 Ref Ref 2 1 1 1704212 1705628 1704774 1705748 1705388 1704244 1705611 1704773 1705749 1705393 1704406 1704277 1704407 1705612 1704772 1705750 1705389 1704410 See Note 3820006 1700584 DESCRIPTION Decal - Function Controls Options: Australian/UK English
SECTION 8 - DECALS FIGURE 8-2.
SECTION 8 - DECALS FIGURE 8-2.
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3120876 15AMI 119
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. 15AMI STANDARD PARTS ITEM 120 PART NUMBER Note QTY Ref 7020078 4360467 2860030 3740049 70000643 7020088 7020089 7023993 2400006 Ref 1 1 1 1 1 1 1 1 2 DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. 15AMI VARIABLE PARTS ITEM 122 PART NUMBER Note QTY Ref 4360702 3740094 3740105 4360070 4360376 4530010 7011509 7018536 7018558 4360274 2940082 2940074 Ref 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field.
SECTION 10 - SPECIAL OPTIONS SECTION 10 - SPECIAL OPTIONS 3120876 15AMI 123
SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS ITEM PART NUMBER Note QTY 1 1580035 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1001148902 1001148903 1001148904 1001148905 1001148906 2300014 2300021 0273264 3127097 See Note 124 7002821 7002823 4460467 Ref Ref Ref Ref 1 1 1 4460510 1 7016654 7004275 7004276 7002826 8896941 1001137005 1 1 1 1 1 1 DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models.
PART NUMBER INDEX PART NUMBER INDEX 3120876 15AMI 125
PART NUMBER INDEX 0010560 ............. 114, 117 0100001 ....................... 11 0100011 .... 12, 21, 33, 37, 47, 49, 53, 54, 57, 58, 63, 71, 85, 89 0100019 ....................... 65 0100020 ..................... 105 0100051 ....................... 49 0140033 ....................... 12 0255036 ....................... 93 0255040 ....................... 93 0255853 ....................... 93 0256559 ....................... 67 0256808 ....................... 12 0257711 ....................... 75 0258203 ...
PART NUMBER INDEX 1580035 .................... 124 1670603 ................ 53, 57 1671255 ...................... 64 1683699 ................ 65, 97 1684088 ................ 65, 99 1684271 ................ 65, 99 1700584 ............ 114, 117 1701509 ............ 113, 117 1701612 .......... 75, 80, 85 1702103 ...................... 25 1702120 ...................... 25 1702353 ................ 18, 34 1702365 ................ 25, 93 1702612 ...................... 67 1702928 ............ 113, 117 1703455 .....
PART NUMBER INDEX 4070989 ....................... 64 4070990 ....................... 64 4160124 ....................... 64 4160125 ....................... 71 4160130 ................. 53, 57 4160165 ................. 80, 85 4240032 ........... 11, 12, 13 4240033 ................. 12, 54 4280296 ..... 75, 86, 89, 93 4300111 ....................... 65 4341431 ....................... 21 4341432 ................. 21, 37 4360070 ............... 25, 122 4360274 ......... 54, 57, 122 4360376 ...............
PART NUMBER INDEX 7019839 ...................... 97 7020017 ...................... 11 7020078 ... 17, 21, 33, 37, 53, 57, 120 7020083 ...................... 11 7020084 ...................... 11 7020086 ...................... 11 7020088 ........ 53, 57, 120 7020089 ........ 53, 57, 120 7020090 .......... 17, 33, 37 7020091 ................ 53, 57 7020093 ... 17, 21, 33, 37, 53, 57 7020094 .... 17, 21, 33, 37 3120876 7020096 .... 17, 21, 33, 37 7020097 .... 17, 21, 33, 37 7020098 ................