Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machinery15ELI

Illustrated Parts Manual

Model

15ELI

3120780

May 23, 2006

Summary of content (76 pages)

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Illustrated Parts Manual Model 15ELI 3120780 May 23, 2006
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REVISION LOG February 26, 1999 - Original Issue Of Manual November 1, 1999 - Revised (Manual edited to 0010560 Revision 3) June 15, 2000 - Revised March 1, 2001 - Revised (Manual edited to 0010560 Revision 9) August 1, 2002 - Revised (Manual edited to 0010560 Revision 15) February 27, 2003 - Revised (Manual edited to 0010560 Revision 17) July 31, 2003 - Revised (Manual edited to 0010560 Revision 21) September 2, 2004 - Revised (Manual edited to 0010560 Revision 25) March 30, 2005 - Revised (Manual edited to
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REVISION LOG B 15ELI 3120780
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 AC POWER COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE 15ELI PAGE NO.
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SECTION 1 BASE 3120780 15ELI 1-1
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SECTION 1 BASE FIGURE 1-1.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 0259070 0272230 Ref. Ref. Ref.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 301 302 303 304 305 1-4 PART NUMBER QTY. 0259071 0272232 Ref. Ref. Ref.
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SECTION 2 CONTROLS 3120780 15ELI 2-1
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SECTION 2 CONTROLS FIGURE 2-1.
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SECTION 2 CONTROLS FIGURE 2-1. AC POWER COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 PART NUMBER QTY. 0259206 0272238 Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 110 110A 110B 111 to 113 114 115 116 2-4 4060875 4061024 1704582 9984088 Not Used 4711400 4711600 4070984 QTY. DESCRIPTION 1 Shield, Pump Cover Options: Prior to S/N 19526 S/N 19526 to Present Decal (S/N 19688 to Present Only) Cover (S/N 19688 to Present Only) 4 8 2 Flatwasher 1/4” Narrow Flatwasher 3/8” Narrow Shim, Pump Spacer 15ELI REV.
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SECTION 2 CONTROLS FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (CONTINUED) ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 2 CONTROLS FIGURE 2-2.
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SECTION 2 CONTROLS FIGURE 2-2. AC JUNCTION BOX ASSEMBLY ITEM # PART NUMBER QTY. 0860933 Ref.
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SECTION 2 CONTROLS FIGURE 2-3.
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SECTION 2 CONTROLS FIGURE 2-3. AC MOTOR/PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 24B 24C 24D 24E 24F 25 26 27 28 29 30 31 3120780 PART NUMBER QTY. 3600264 3600353 Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-3. AC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER 32 33 33A 34 35 35A 35B 35C 36 QTY. 1 7016753 7022220 7016717 7013701 Kit 7013794 7016714 7013748 1 1 1 1 2 7013720 Not Required 37 38 39 40 2-10 1 7013763 7022224 7016755 Kit 7013745 1 1 1 7013779 1 DESCRIPTION REV.
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SECTION 2 CONTROLS FIGURE 2-3. AC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 2 CONTROLS FIGURE 2-4.
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SECTION 2 CONTROLS FIGURE 2-4. DC POWER COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 0259205 0272237 Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-4. DC POWER COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 25 26 27 1320224 4922740 4761500 1 1 1 0259294 0272235 Ref. Ref. Ref. 101 102 103 104 105 to 108 109 110 111 to 113 114 115 116 2-14 Not Used 0641404 0641614 1702353 Not Used 3311605 4060875 4061024 Not Used 4711400 4711600 4070984 DESCRIPTION REV.
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SECTION 2 CONTROLS FIGURE 2-4. DC POWER COMPONENTS INSTALLATION (CONTINUED) ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 2 CONTROLS FIGURE 2-5.
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SECTION 2 CONTROLS FIGURE 2-5. DC POWER PACK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 101 102 PART NUMBER QTY. 0400223 Ref. 0100011 Not Used 0400176 0641406 0641412 0720805 0721008 0861192 0861193 0902442 0940085 1060570 2940111 3310805 3311005 A/R 1 4 2 2 8 1 1 2 1 1 1 2 8 2 3311401 3311405 3311401 3311501 3311505 3820001 3900190 4750800 4751000 4751400 4751500 3311501 3 2 2 2 2 16 8 1 1 0258203 0258498 Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-6.
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SECTION 2 CONTROLS FIGURE 2-6. BATTERY CHARGER ASSEMBLY ITEM # 1 to 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 3120780 PART NUMBER QTY. 0400176 Ref.
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SECTION 2 CONTROLS FIGURE 2-7.
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SECTION 2 CONTROLS FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 25C 25D 25E 25F 26 27 28 PART NUMBER QTY. 3600291 3600355 Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER 32 33 33A 34 35 36 37 38 39 2-22 QTY. 1 7016753 7022220 7016717 7013701 Kit 7016714 7013720 1 1 1 1 2 1 7013726 7022224 7016755 Kit 1 1 7013779 1 DESCRIPTION REV.
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SECTION 2 CONTROLS FIGURE 2-7. DC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 2 CONTROLS FIGURE 2-8.
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SECTION 2 CONTROLS FIGURE 2-8. CABLES AND CONTROLS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 to 9 10 PART NUMBER QTY. 0259079 0270489 0270490 Ref. Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-8. CABLES AND CONTROLS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 29 30 31 32 33 34 35 36 37 Not Used 4751000 4751500 4761000 4460115 4922420 3520034 4460035 4460145 4 1 4 4 1 2 5 4 Flatwasher #10 Wide Lockwasher 5/16” Flatwasher #10 Terminal, Fork (16 Gauge) Harness, Jumper (Control Box) Plug, 5/16” Hole Terminal, Butt Splice (120V AC Only) Terminal, Fork (120V AC Only) 0258482 Ref.
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SECTION 3 MAST 3120780 15ELI 3-1
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CHAIN & CABLE) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER QTY. 0801150 0801333 Ref. Ref. Ref.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CHAIN & CABLE) (CONTINUED) ITEM # PART NUMBER QTY. 39 40 41 42 43 44 45 46 47 48 49 50 51 4060961 4070860 4070861 4070862 4070970 4070971 4160124 4567491 4567635 4711400 4711500 4711800 1 16 16 12 2 4 2 2 2 39 2 4 5 52 53 54 55 56 57 58 59 101 102 103 104 105 106 107 3-4 4712600 4740007 4740414 4750800 4751600 4761000 4761400 4761500 4 6 8 6 2 1 1 DESCRIPTION Shield, Mast Cover Shim, Slide Pad (.075) Shim, Slide Pad (.036) Shim, Slide Pad (.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CHAIN & CABLE) (CONTINUED) ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 3 MAST FIGURE 3-2.
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SECTION 3 MAST FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS ITEM # 1 2 3 4 5 101 102 103 104 105 106 3120780 PART NUMBER QTY. 0258448 Ref. 0641612 3311605 3570976 4711600 1703455 4 4 1 8 1 0256559 Ref. 4845345 3539814 0681812 3271805 4751800 1704277 1 1 2 2 4 1 DESCRIPTION OPTIONAL CRANE HOOK INSTALLATION REV.
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SECTION 3 MAST FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) ITEM # 3-8 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 4 PLATFORM 3120780 15ELI 4-1
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (GULLWING) ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY. 0259074 Ref. Ref.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (GULLWING) (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 4-4 PART NUMBER QTY. 0255036 Ref. 0860947 0902079 3421453 3900204 3300391 3760170 1060380 4280296 1702365 1 1 1 2 2 1 1 4ft/1.2m 1 DESCRIPTION Tool Tray Assembly (Optional) REV.
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SECTION 5 CYLINDER 3120780 15ELI 5-1
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SECTION 5 CYLINDER FIGURE 5-1.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY. 1683699 1684088 1684271 Ref. Ref. Ref. Ref.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-4 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 6 HYDRAULIC 3120780 15ELI 6-1
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SECTION 6 HYDRAULIC FIGURE 6-1.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. 0259294 Ref. Ref. Ref.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM # 6-4 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 7 ELECTRICAL 3120780 15ELI 7-1
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SECTION 7 ELECTRICAL FIGURE 7-1. ITEM # 7-2 PART NUMBER ELECTRICAL DIAGRAM LIST QTY. DESCRIPTION Ref. ELECTRICAL DIAGRAMS AND COMPONENTS LIST Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 4933076 4460044 2400006 3990010 4460424 4460268 4922420 4922412 Ref.
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SECTION 7 ELECTRICAL ITEM # 3120780 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 7 ELECTRICAL FIGURE 7-2.
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SECTION 7 ELECTRICAL 3120780 15ELI 7-5
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL 4933259 - F 3120780 15ELI 7-7
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SECTION 7 ELECTRICAL FIGURE 7-4.
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SECTION 8 DECALS 3120780 15ELI 8-1
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 101 102 3120780 PART NUMBER QTY. 0259082 0271153 Ref. Ref. Ref.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # 8-4 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK 15ELI The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK 15ELI The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 15ELI Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3120780 PART NUMBER QTY. 0255036 Ref. Ref. 7002821 1283078 7002823 4460467 Ref. 1 1 1 1 4460510 1 7016654 7004275 7004276 7002826 8896941 1 1 1 1 1 DESCRIPTION REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. DESCRIPTION 15ELI REV.
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SECTION 11 PART NUMBER INDEX Part Number Page 0100001 ......................... 1-4 0100011 2-13, 2-17, 2-25, 226, 3-3 0100020 ......................... 6-3 0100062 ......................... 3-4 0140033 ......................... 1-4 0255036 ................4-4, 10-1 0256559 ......................... 3-7 0256808 ......................... 1-4 0258203 ....................... 2-17 0258448 ......................... 3-7 0258482 ....................... 2-26 0258498 ....................... 2-17 0258588 .........
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SECTION 11 Part Number 4060092 4060803 4060875 4060960 4060961 4061024 4070860 4070861 4070862 4070970 4070971 4070984 4160124 4160130 4160165 4240032 4240033 4280296 4300111 4360161 4360274 4360376 4360456 4360467 4420039 4460023 4460035 4460044 4460115 4460145 4460190 4460234 4460268 4460424 4460467 4460510 4460549 4460565 4460566 4460633 4460662 4530013 4567491 4567605 4567635 4567669 4567670 4567824 4568227 4568228 4640956 4711400 4711500 4711600 4711800 4712200 4712600 11-2 PART NUMBER INDEX Page
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Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W.