Parts Manual Manual

ManualsBrandsJLG ManualsSpecial machinery15VPSP (3120798)

Illustrated Parts Manual

Model

15VPSP

3120798

May 29, 2013

Summary of content (98 pages)

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Illustrated Parts Manual Model 15VPSP 3120798 May 29, 2013
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REVISION LOG January 31, 2000 - Original Issue Of Manual September 5, 2000 - Revised (Manual edited to 0010566 Revision 10) March 27, 2003 - Revised (Manual edited to 0010566 Revision 22) December 20, 2006 - Revised Manual November 15, 2010 - Revised Manual May 29, 2013 - Revised Manual 3120798 A
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REVISION LOG B 3120798
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE PAGE NO.
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SECTION 1 BASE TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 DESCRIPTION BASE MOUNTED COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JLG POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 1 BASE S E C T I O N FIGURE 1-1.
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SECTION 1 BASE . FIGURE 1-1.
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SECTION 1 BASE S E C T I O N FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 0259527 0271465 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 1 B A S E 201 202 203 204 205 206 207 208 209 210 211 0641406 0641608 0641609 0641612 0641810 Not Used 0880139 2420140 3311605 3311805 3570172 4711400 4711600 4751600 4751800 4845291 4845474 4846173 4240033 1704582 1-4 MAST SUPPORT INSTALLATIONS PRIOR TO S/N 03620 S/N 03620 TO PRESENT QTY.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 BASE S E C T I O N FIGURE 1-2.
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SECTION 1 BASE FIGURE 1-2.
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SECTION 1 BASE S E C T I O N FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 109 7016688 1400126 201 202 203 204 205 206 207 208 209 210 211 1 B A S E 1-8 7023351 7023352 7023353 7023354 7023355 7023356 7023357 7023358 7023359 7023360 7023361 DESCRIPTION Sprocket TORQUE LIMITER CLUTCH ASSEMBLY (EPT BRAND) (SEPTEMBER 1999 TO PRESENT) Hub Chain Sprocket Bushing Facing, Friction Plate, Pressure Disc, Spring Lockwasher, Tabbed Nut, Adjusting Sprocket Setscrew QTY. REV. 1 Ref.
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SECTION 1 BASE FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 BASE S E C T I O N FIGURE 1-3.
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SECTION 1 BASE FIGURE 1-3.
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SECTION 1 BASE S E C T I O N FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION 1 13 10 1 B A S E 8 2 7 5 14 3 29 26 11 15 23 9 6 12 11 19 24 22 25 25 21 18 FRAME REF.
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SECTION 1 BASE FIGURE 1-4.
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SECTION 1 BASE S E C T I O N FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 CONTROLS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 DESCRIPTION GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM CONTROLS AND CABLES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY CHARGER ASSEMBLY (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY CHARGER ASSEMBLY (ANSI EXPORT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 CONTROLS FIGURE 2-1.
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SECTION 2 CONTROLS . FIGURE 2-1.
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SECTION 2 CONTROLS FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATION S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY.
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SECTION 2 CONTROLS FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 CONTROLS FIGURE 2-2.
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SECTION 2 CONTROLS . FIGURE 2-2.
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SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER ASSEMBLY (ANSI) S E C T I O N 9A 109A 9 109 3 103 9B 109B 1 101 2 102 2 7 107 8 108 C O N T R O L S 5 105 6 106 4 104 10 110 6 7 7 8 YELLOW COM WHITE 7 GREEN 8 WHITE 10 WHITE AC CIRCUIT BREAKER D BLACK AC BLACK AC GREEN AC WHITE 2 3 4 CIRCUIT BOARD 5 GREEN 1 BLUE 11 15 6 16 17 YELLOW BLACK BLACK WHITE RELAY N. C. N. O.
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SECTION 2 CONTROLS . FIGURE 2-3. BATTERY CHARGER ASSEMBLY (ANSI) FIG & ITEM # PART NUMBER 0400164 1 2 3 4 5 6 7 8 9 9A 9B 10 11 101 102 103 104 105 106 107 108 109 109A 109B 110 111 3120798 DESCRIPTION QTY. REV. BATTERY CHARGER ASSEMBLIES 120 VOLT/60HZ Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-4.
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SECTION 2 CONTROLS . FIGURE 2-4.
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SECTION 2 CONTROLS FIGURE 2-5.
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SECTION 2 CONTROLS . FIGURE 2-5.
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SECTION 2 CONTROLS FIGURE 2-6.
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SECTION 2 CONTROLS . FIGURE 2-6. CONTROL BOX ASSEMBLY FIG & ITEM # PART NUMBER 1600304 1 2 3 4 5 6 7 8 9 7020147 7023201 7020144 7020145 7020143 7020142 7023202 7020139 7026038 7026039 DESCRIPTION CONTROL BOX ASSEMBLY Printed Circuit Board Joystick Emergency Stop Actuator Contact Block, Emergency Stop Knob Potentiometer Potentiometer Membrane Keyboard Pad Joystick Box W/Gasket Connector, 12 Position Pin QTY. REV. Ref.
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SECTION 2 CONTROLS FIGURE 2-6. CONTROL BOX ASSEMBLY (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 3 MAST TABLE OF CONTENTS FIGURE 3-1 3-2 DESCRIPTION PAGE MAST ASSEMBLY - 15VPSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 MAST MOUNTING COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST . FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 15VPSP (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 3 MAST FIGURE 3-2.
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SECTION 3 MAST . FIGURE 3-2. MAST MOUNTING COMPONENTS FIG & ITEM # PART NUMBER 0258448 1 2 3 4 5 6 0641612 3311605 3570976 4711600 Not Used 1703455 0801211 101 to 176 177 178 179 180 181 182 3120798 Not Used 0641812 3271805 3539814 4751800 4845345 1704277 DESCRIPTION OPTIONAL CRANE HOOK INSTALLATION QTY. REV. Ref.
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SECTION 3 MAST FIGURE 3-2. MAST MOUNTING COMPONENTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 DESCRIPTION PLATFORM INSTALLATION (FOLD-DOWN SIDE RAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (FIXED SIDE RAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (QUICK CHANGE GULLWING) . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (QUICK CHANGE MOLDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FOLD DOWN SIDE RAILS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER 208 1704366 1704970 209 S E C T I O N 210 211 1704458 1704971 1704467 1704469 1704976 DESCRIPTION Decal - Warning Options: Standard Chinese Decal - JLG Manufacturing Options: Standard Chinese Decal - Model Designation Decal - Close Gate Options: Standard Chinese QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) (CONTINUED) FIG & ITEM # PART NUMBER 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 4711500 3250030 0720805 4750800 3310805 1380132 0641416 3570653 3570654 4845657 Not Used 3311005 3300356 Not Used 4280296 4060803 S E C T I O N DESCRIPTION QTY.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4. PLATFORM INSTALLATION (QUICK CHANGE MOLDED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 DESCRIPTION PAGE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 5 CYLINDER FIGURE 5-1.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683808 1684142 1 2 3 4 5 6 7 8 9 10 Kit Kit Kit Kit Kit Kit Not Used 7003246 7023391 Not Used 7019839 Not Available 11 7019838 7023393 12 7019835 7023392 13 7019834 7023394 14 7019872 Not Required 15 16 17 18 7024354 7012958 7012998 7023397 7023398 7023399 7019865 7023395 3120798 DESCRIPTION LIFT CYLINDER ASSEMBLIES PRIOR TO S/N 03620 S/N 03620 TO PRESENT QTY. REV. Ref. Ref. Ref.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 DESCRIPTION PAGE HYDRAULIC DIAGRAM (PRIOR TO S/N 03620) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 6 HYDRAULIC FIGURE 6-1.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 03620) FIG & ITEM # PART NUMBER 0259774/ 2792403 1 2 to 3 4 5 6 7 8 9 10 to 11 12 13 14 0100020 Not Used 2220416 2220472 2220473 2220507 2220603 2220875 Not Used 4568026 4568027 4640956 DESCRIPTION HYDRAULIC DIAGRAM Sealant, Pipe (Not Shown) QTY. REV. Ref.
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SECTION 6 HYDRAULIC FIGURE 6-2.
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SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) FIG & ITEM # PART NUMBER 0271466/ 2792491 1 2 to 3 4 5 6 7 8 to 9 10 11 0100020 Not Used 2220415 2220472 2220473 2220603 Not Used 4568285 4568286 DESCRIPTION HYDRAULIC DIAGRAM Sealant, Pipe (Not Shown) QTY. REV. Ref.
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SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 DESCRIPTION PAGE ELECTRICAL SCHEMATIC (PRIOR TO S/N 03620) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC (S/N 03620 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-2.
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL 201 TILT SENSOR SWITCH 101M 101N PLATFORM CONTROL BOX 101I 204 101J 101K 101L 105 TO + BATTERY TERMINAL 14 101E 101F 101G TO BATTERY TERMINAL S E C T I O N 106 101H 106A ELEVATION LIMIT SWITCH 101 101A 14B 14 14 101 14 14 14 13A 14A 11A 13 7 13 13 GROUND CONTROLS SWITCH 101B 101C 101D 13 12A GROUND CONTROLS RELAY EXTERNAL DRIVE/HORN RELAY 103 102 103A 103B 16 12B 102 3120798 103B 103 13B 12C 11B 11C 13B 14 CONTACTOR RELAY 11 13 12 E L E C T
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 DESCRIPTION PAGE DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 8 DECALS FIGURE 8-2.
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SECTION 8 DECALS FIGURE 8-2.
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SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION (COUNTRY SPEC) (CONTINUED) FIG & ITEM # PART NUMBER 24 1704889 1704975 25 3251813 Not Required 26 27 28 29 30 31 32 33 S E C T I O N 3252191 Not Required Not Available 3380441 3820006 3820024 3820031 3820032 4420051 DESCRIPTION Decal - Warning/Instruction Options: CSA Chinese Decal - USA Options: CSA Chinese Nameplate, CSA CSA Chinese Nameplate, Serial Number Panel, Control Rivet (Prior to S/N 03620) Rivet Rivet Rivet Tape, Safety QTY. REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK VPSP SERIES The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS VPSP SERIES The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0220008 ARRESTER, SAFETY BELT Ref. 0220007 ARRESTER, STATIC LANYARD Ref. 0271685 CHAIN & SHEAVE COVERS INSTALLATION Ref. 0272004 CYCLE COUNTER Ref.
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SECTION 10 S E C T I O N SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # DESCRIPTION QTY. REV.
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SECTION 11 PART NUMBER INDEX Part Number 0100011 0100019 0100020 0100035 0100048 0100062 0140022 0140033 0181857 0220007 0220008 0255040 0256851 0257490 0258448 0258586 0258672 0258718 0258799 0259350 0259376 0259526 0259527 0259528 0259769 0259770 0259774 0259775 0259776 0259790 0270065 0270352 0270438 0270440 0270441 0270512 0270513 0270641 0270719 0270873 0270875 0271059 0271198 0271256 0271365 0271387 0271388 0271389 0271465 0271466 0271478 0271685 0271809 0272004 0362347 0362604 0362658 3120798 Pag
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SECTION 11 Part Number 2792403 2792491 2860027 2860029 2860030 2880310 2920146 2940074 2940082 2940132 3020022 3160234 3250030 3251813 3252191 3252761 3271805 3300047 3300151 3300202 3300356 3300417 3310601 3310801 3310805 3311001 3311005 3311401 3311405 3311501 3311505 3311601 3311605 3311705 3311801 3311805 3312002 3340746 3340754 3340829 3340845 3340858 3380441 3422338 3422346 3422355 3422657 3422717 3422720 3422744 3422750 3422752 3422757 3422866 11-2 PART NUMBER INDEX Page .......................
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SECTION 11 Part Number Page 12 4751000 1-3, 2-4, 2-7, 4-3, 47, 4-11, 4-15 4751400 ................ 2-4, 4-15 4751500 2-4, 2-7, 3-4, 3-6, 43, 4-7, 4-15 4751600 1-3, 1-4, 1-7, 1-13, 2-4 4751800 .................. 1-4, 3-9 4761000 ... 2-7, 3-4, 4-3, 4-7 4761400 ......................... 3-4 4761500 ......................... 3-4 4845291 ......................... 1-4 4845345 ......................... 3-9 4845473 ......................... 1-7 4845474 ......................... 1-4 4845507 ......................
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SECTION 11 Part Number 11-4 PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 3120798
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3120798 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.