Parts Manual Owner manual

ManualsBrandsJLG ManualsSpecial machinery15VPSP (3121822)

Illustrated Parts Manual

Model

15VPSP

3121822

May 29, 2013

Summary of content (92 pages)

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Illustrated Parts Manual Model 15VPSP 3121822 May 29, 2013
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REVISION LOG September 5, 2000 - Original Issue Of Manual March 27, 2003 - Revised (Manual edited to 0010566 Revision 22) December 20, 2006 - Revised Manual November 15, 2010 - Revised Manual May 29, 2013 - Revised Manual 3121822 A
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REVISION LOG B 3121822
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE PAGE NO.
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SECTION 1 BASE TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 DESCRIPTION BASE MOUNTED COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JLG POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 1 BASE S E C T I O N 1 B A S E FIGURE 1-1.
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SECTION 1 BASE . FIGURE 1-1.
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SECTION 1 BASE S E C T I O N FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 0259527 0271465 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 1 B A S E 201 202 203 204 205 206 207 208 209 210 211 0641406 0641608 0641609 0641612 0641810 Not Used 0880139 2420140 3311605 3311805 3570172 4711400 4711600 4751600 4751800 4845291 4845474 4846173 4240033 1704582 1-4 MAST SUPPORT INSTALLATIONS PRIOR TO S/N 03620 S/N 03620 TO PRESENT QTY.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 BASE S E C T I O N FIGURE 1-2.
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SECTION 1 BASE FIGURE 1-2.
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SECTION 1 BASE S E C T I O N FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 109 7016688 1400126 201 202 203 204 205 206 207 208 209 210 211 1 B A S E 1-8 7023351 7023352 7023353 7023354 7023355 7023356 7023357 7023358 7023359 7023360 7023361 DESCRIPTION Sprocket TORQUE LIMITER CLUTCH ASSEMBLY (EPT BRAND) (SEPTEMBER 1999 TO PRESENT) Hub Chain Sprocket Bushing Facing, Friction Plate, Pressure Disc, Spring Lockwasher, Tabbed Nut, Adjusting Sprocket Setscrew QTY. REV. 1 Ref.
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SECTION 1 BASE FIGURE 1-2. REAR DRIVE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 BASE S E C T I O N FIGURE 1-3.
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SECTION 1 BASE FIGURE 1-3.
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SECTION 1 BASE S E C T I O N FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION 1 13 10 8 1 B A S E 2 7 5 14 3 29 26 11 15 23 9 6 12 11 19 24 22 25 25 21 18 FRAME REF.
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SECTION 1 BASE FIGURE 1-4.
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SECTION 1 BASE S E C T I O N FIGURE 1-4. JLG POTHOLE PROTECTION INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 CONTROLS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 DESCRIPTION GROUND CONTROL/POWER PACK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM CONTROLS AND CABLES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP/MOTOR/TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 CONTROLS FIGURE 2-1.
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SECTION 2 CONTROLS . FIGURE 2-1.
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SECTION 2 CONTROLS FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATION S E C T I O N FIG & ITEM # PART NUMBER 0259774 0271466 101 3600254 0641606 0741605 4751600 DESCRIPTION POWER PACK INSTALLATIONS PRIOR TO S/N 03620 S/N 03620 TO PRESENT Pump/Motor 24VDC (See Figure 2-4 for Breakdown) Bolt 3/8”-16NC x 3/4” Bolt 3/8”-16NC x 5/8” Flatwasher 3/8” Wide QTY. REV. Ref. Ref. Ref.
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SECTION 2 CONTROLS FIGURE 2-1. GROUND CONTROL/POWER PACK INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 CONTROLS FIGURE 2-2.
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SECTION 2 CONTROLS . FIGURE 2-2.
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SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER ASSEMBLY 9A 109A S E C T I O N 3 103 9B 109B 1 101 2 102 7 107 2 8 108 5 105 6 106 4 104 10 110 10 BLACK BLACK 6 7 7 8 YELLOW COM WHITE AC CIRCUIT BREAKER D BLACK AC BLACK AC GREEN AC WHITE WHITE 7 GREEN 8 WHITE 10 2 3 4 CIRCUIT BOARD 5 GREEN 1 BLUE 11 15 6 16 17 YELLOW RELAY N. C. N. O.
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SECTION 2 CONTROLS . FIGURE 2-3. BATTERY CHARGER ASSEMBLY FIG & ITEM # PART NUMBER 0400157 1 2 3 4 5 6 7 8 9 9A 9B 10 11 12 13 7020620 7018562 7018554 7018564 7018555 7018589 7018556 7011528 7018567 4460424 4460267 7011528 7018557 7011509 7018586 7011649 0400166 101 102 103 104 105 106 107 108 109 109A 109B 110 111 3121822 7018551 7018562 7018554 7018563 7018555 7018537 7018556 7011528 7018567 4460424 4460267 7011528 7018557 7011509 DESCRIPTION QTY. REV.
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SECTION 2 CONTROLS FIGURE 2-4.
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SECTION 2 CONTROLS . FIGURE 2-4.
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SECTION 2 CONTROLS FIGURE 2-5.
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SECTION 2 CONTROLS . FIGURE 2-5. CONTROL BOX ASSEMBLY FIG & ITEM # PART NUMBER 1600304 1 2 3 4 5 6 7 8 9 7020147 7023201 7020144 7020145 7020143 7020142 7023202 7020139 7026038 7026039 DESCRIPTION CONTROL BOX ASSEMBLY Printed Circuit Board Joystick Emergency Stop Actuator Contact Block, Emergency Stop Knob Potentiometer Potentiometer Membrane Keyboard Pad Joystick Box W/Gasket Connector, 12 Position Pin QTY. REV. Ref.
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SECTION 2 CONTROLS FIGURE 2-5. CONTROL BOX ASSEMBLY (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 3 MAST TABLE OF CONTENTS FIGURE 3-1 3-2 DESCRIPTION PAGE MAST ASSEMBLY - 15VPSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 MAST MOUNTING COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST . FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 15VPSP (CONTINUED) FIG & ITEM # PART NUMBER 311 4751500 DESCRIPTION Flatwasher 5/16” QTY. REV.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 15VPSP (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 3 MAST FIGURE 3-2.
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SECTION 3 MAST . FIGURE 3-2. MAST MOUNTING COMPONENTS FIG & ITEM # PART NUMBER 0258448 1 2 3 4 5 6 0641612 3311605 3570976 4711600 Not Used 1703455 0801211 101 to 176 177 178 179 180 181 182 3121822 Not Used 0641812 3271805 3539814 4751800 4845345 1704277 DESCRIPTION OPTIONAL CRANE HOOK INSTALLATION QTY. REV. Ref.
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SECTION 3 MAST FIGURE 3-2. MAST MOUNTING COMPONENTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 DESCRIPTION PLATFORM INSTALLATION (FOLD-DOWN SIDE RAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (FIXED SIDE RAILS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (QUICK CHANGE GULLWING) . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM INSTALLATION (QUICK CHANGE MOLDED) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FOLD DOWN SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER 205 206 207 208 209 210 211 212 4711600 1703681 1704277 1704458 1704467 1704469 1704980 1704981 S E C T I O N DESCRIPTION Flatwasher 3/8” Decal - JLG Decal - Lanyard Attach Decal - JLG Manufacturing Decal - Model Designation Decal - Close Gate Decal - Fall Hazard Decal - 120V AC QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (FOLD DOWN SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER 212 1704981 DESCRIPTION Decal - 120V AC QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (FIXED SIDE RAILS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) (CONTINUED) FIG & ITEM # PART NUMBER 135 136 137 138 139 140 141 142 143 144 145 1380132 0641416 3570653 3570654 4845657 Not Used 3311005 3300356 Not Used 4280296 4060803 S E C T I O N DESCRIPTION QTY. Clip, Gripper Bolt 1/4”-20NC x 2” Plate, Shim Plate, Backing Weldment, Stop 4 4 2 2 2 Locknut #10-24NC Nut, Acorn 5/16”-18NC 4 2 Strip, Wear Shield, Flex-Trim REV. 10in/25cm 2.2ft/0.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM INSTALLATION (QUICK CHANGE GULLWING) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4. PLATFORM INSTALLATION (QUICK CHANGE MOLDED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 DESCRIPTION PAGE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 5 CYLINDER FIGURE 5-1.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683808 1684142 1 2 3 4 5 6 7 8 9 10 Kit Kit Kit Kit Kit Kit Not Used 7003246 7023391 Not Used 7019839 Not Available 11 7019838 7023393 12 7019835 7023392 13 7019834 7023394 14 7019872 Not Required 15 16 17 18 7024354 7012958 7012998 7023397 7023398 7023399 7019865 7023395 3121822 DESCRIPTION LIFT CYLINDER ASSEMBLIES PRIOR TO S/N 03620 S/N 03620 TO PRESENT QTY. REV. Ref. Ref. Ref.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 DESCRIPTION PAGE HYDRAULIC DIAGRAM (PRIOR TO S/N 03620) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 6 HYDRAULIC FIGURE 6-1.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER 0259774 2792403 1 2 to 3 4 5 6 7 8 9 10 to 11 12 13 14 0100020 Not Used 2220416 2220472 2220473 2220507 2220603 2220875 Not Used 4568026 4568027 4640956 DESCRIPTION HYDRAULIC DIAGRAM Sealant, Pipe (Not Shown) QTY. REV. Ref.
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SECTION 6 HYDRAULIC FIGURE 6-2.
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SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) FIG & ITEM # PART NUMBER 0271466 2792491 1 2 to 3 4 5 6 7 8 to 9 10 11 0100020 Not Used 2220415 2220472 2220473 2220603 Not Used 4568285 4568286 DESCRIPTION HYDRAULIC DIAGRAM Sealant, Pipe (Not Shown) QTY. REV. Ref.
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SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 03620 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 DESCRIPTION PAGE ELECTRICAL SCHEMATIC (PRIOR TO S/N 03620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC (S/N 03620 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-2.
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL 201 TILT SENSOR SWITCH 101M 101N PLATFORM CONTROL BOX 101I 204 101J 101K 101L 105 TO + BATTERY TERMINAL 14 101E 101F 101G TO BATTERY TERMINAL S E C T I O N 106 101H 106A ELEVATION LIMIT SWITCH 101 101A 14B 14 14 101 14 14 14 13A 14A 11A 13 7 13 13 GROUND CONTROLS SWITCH 101B 101C 101D 13 GROUND CONTROLS RELAY 13 12 EXTERNAL DRIVE/HORN RELAY CONTACTOR RELAY 103 102 103A 103B 16 12B 102 3121822 103B 103 13B 12C 11B 11C 13B 14 E L E C T R I C A L
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL FIGURE 7-3.
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SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION DECALS INSTALLATION PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK VPSP SERIES The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS VPSP SERIES The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 0272004 DESCRIPTION QTY. CYCLE COUNTER Ref. ELECTRICAL CONNECTOR KITS Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit Ref. Ref. Ref. Ref.
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SECTION 10 S E C T I O N SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 11 PART NUMBER INDEX Part Number 0100011 0100019 0100020 0100035 0100048 0100062 0140022 0140033 0181857 0255040 0256851 0257490 0258448 0258586 0258672 0258718 0258799 0259350 0259527 0259528 0259769 0259774 0259776 0270065 0270352 0270438 0270440 0270512 0270513 0270535 0270637 0271198 0271407 0271408 0271465 0271466 0271478 0272004 0362347 0362658 0362735 0362736 0400122 0400157 0400164 0400166 0440221 0440225 0440230 0440246 0440294 0561149 0561284 0561308 0561336 0561341 0561408 3121822 Pag
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SECTION 11 Part Number 3340845 3340858 3380441 3422338 3422346 3422355 3422657 3422717 3422720 3422744 3422750 3422752 3422757 3422866 3430630 3430638 3440418 3440520 3450202 3450304 3450403 3510676 3520028 3520072 3520166 3520176 3539814 3570168 3570169 3570172 3570230 3570274 3570362 3570382 3570653 3570654 3570680 3570737 3570893 3570976 3571101 3571103 3571552 3571788 3571790 3580231 3580249 3580267 3580268 3580269 3580274 3580275 3580285 3580286 3600254 3640924 3640990 3740069 3740130 11-2 PART NUMB
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SECTION 11 Part Number 4922492 4922617 7002821 7002828 7002830 7003246 7011509 7011528 7011621 7011649 7012958 7012998 7013701 7013708 7013713 7013714 7013715 7013716 7013717 7013720 7013722 7013723 7013727 7013728 7013733 7013743 7013750 7013758 7013759 7013766 7013770 7013791 7013792 7013793 7014117 7014118 7014119 7014120 7016319 7016372 7016683 7016684 7016685 7016686 7016687 7016688 7016689 7016690 7016691 7016710 7016711 7016712 7016713 7016714 7016718 7016719 7016720 7016721 7016722 3121822 Page
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SECTION 11 Part Number 11-4 PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 3121822
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3121822 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.