Parts Manual User guide

ManualsBrandsJLG ManualsSpecial machinery24RS

Illustrated Parts Manual

Model

24RS

3121288

December 30, 2013

Summary of content (138 pages)

PAGE 1
Illustrated Parts Manual Model 24RS 3121288 December 30, 2013
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REVISION LOG April 1, 2013 - Original Issue of Manual (Edited B/M 1001133023 Revision D) June 28, 2013 - Revised (Edited B/M 1001133023 Revision D) September 27, 2013 - Revised (Edited B/M 1001133023 Revision D) December 30, 2013 - Revised (Edited B/M 1001133023 Revision D) 3121288 24RS A
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REVISION LOG B 24RS 3121288
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3121288 24RS 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. STEERING INSTALLATION ITEM # PART NUMBER QTY.
PAGE 10
SECTION 1 FRAME FIGURE 1-2.
PAGE 11
SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION ITEM # PART NUMBER QTY.
PAGE 12
SECTION 1 FRAME FIGURE 1-3.
PAGE 13
SECTION 1 FRAME FIGURE 1-3. DRIVE MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 to 26 27 28 to 49 50 3121288 PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-4.
PAGE 15
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY ITEM # PART NUMBER QTY. 1001132499 Ref DESCRIPTION DRIVE HUB/BRAKE ASSEMBLY REV.
PAGE 16
SECTION 1 FRAME FIGURE 1-5.
PAGE 17
SECTION 1 FRAME FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS ITEM # 1 2 3 4 5 to 8 9 10 11 to 12 13 101 102 103 104 105 106 107 108 109 110 111 112 113 201 202 203 204 205 206 3121288 PART NUMBER QTY.
PAGE 18
SECTION 1 FRAME FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS (CONTINUED) ITEM # 1-12 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 19
SECTION 2 TURNTABLE 3121288 24RS 2-1
PAGE 20
SECTION 2 TURNTABLE FIGURE 2-1.CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION 141 101 189 1 2 4 190 OPPOSITE SIDE OF TURNTABLE REF. 7 146 11 OPPOSITE SIDE OF TURNTABLE REF.
PAGE 21
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION ITEM # PART NUMBER QTY. 1001133313 Ref AR 8 4 16 8 0100011 0761010 0761012 4812000 Not Used 1001132296 70003545 1001132299 70002231 1001132304 9 to 10 11 12 1 2 3 4 5 6 7 101 102 to 140 141 142 to 145 146 147 to 188 189 190 3121288 DESCRIPTION CONTROL VALVE & FILTERS INSTALLATION REV.
PAGE 22
2-4 24RS 12 4 3 13 11 30 23 26 18 30 19 26 28 22 26 22 26 22 26 20 27 29 21 26 28 20 27 29 13 17 14 6 2 15 24 26 1 10 5 25 27 7 16 8 9 SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 23
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 3121288 PART NUMBER QTY.
PAGE 24
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 22 70002401 7017496 7022390 70003973 See Note 70003977 7012910 2900708 70003977 7017410 7012967 70003978 70003788 70002386 70003974 70002974 70003975 See Note 7024844 7017406 3 3 3 1 1 1 1 1 1 1 1 1 9 5 2 2 2 AR 5 12 23 24 25 26 27 28 29 30 29 2-6 DESCRIPTION REV.
PAGE 25
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM # 3121288 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 26
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 27
SECTION 2 TURNTABLE FIGURE 2-3. SWING COMPONENTS AND AUXILIARY PUMP INSTALLATIONS ITEM # PART NUMBER QTY. 1001133422 Ref 1 2 3 4 5 6 7 8 9 10 0100011 0100019 0711620 0712020 0761010 3291601 4812000 5241600 Not Used 1001133411 AR AR 4 2 2 1 2 3 11 12 13 14 15 1001134543 Not Used 1001140563 4740057 1001150268 1 1 2 1 1001133312 Ref 0100019 0711627 0711628 5241600 1001132705 3020029 AR 20 20 40 1 AR Compound, Locking Bolt M16 x 100mm (Grade 10.9) Bolt M16 x 110mm (Grade 10.
PAGE 28
SECTION 2 TURNTABLE FIGURE 2-4.
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SECTION 2 TURNTABLE 151 101 26 102 8N 104 8M 105 8L 103 106 104 107 8A 104 108 8E 8D 104 8F 109 8H 110 112 8J 113 29 8K 115 28 8J 32 8K 114 116 125 117 118 29 23 8J 21 8K 31 104 8K 28 22 30 118A 119 120 8J 35 8K 3121288 24RS 2-11
PAGE 30
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 31
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 32
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 33
SECTION 2 TURNTABLE FIGURE 2-5. AUXILIARY MOTOR/PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 3121288 PART NUMBER QTY. DESCRIPTION 1001133411 Ref 70004008 7026330 70004009 70004010 70004011 70004012 70004013 See Note 1 1 1 4 2 1 1 1 Base Seal, Shaft Pump Assembly Capscrew 1/4in-20nc x 1.25in Pin, Dowel Shaft, Coupling Motor Brush & Spring Kit (Note: Not Available - Replace Complete Motor) Not Used 70004014 70004000 1 2 Bracket Capscrew 3/8in-16NC x 1in AUXILIARY MOTOR/PUMP ASSEMBLY 24RS REV.
PAGE 34
2-16 24RS 10 214 231 supply return 205 19 10 vent 19 217 2 26 215 222 5 8 11 14 216 201 206 231 FUEL TANK REF. 10 227 239 2 9 411 409 240 224 237 401 232 238 208 412 402 216 14 303 217 11 24 421 201 301 212 15 302 15 226 304 245 4 233 201 210 109 22 14 503 504 502 101 102 108 105 207 236 232 208 201 20 211 211 505 106 213 103 101 104 223 229 501 234 202 SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 35
3121288 24RS 233 232 224 225 230 210 201 249 201 203 7 16 235 12 221 232 224 242 247 228 232 208 208 232 243 241 228 222 231 205 230 225 233 249 203 201 228 201 203 210 201 3 1 6 15 13 244 246 221 249 18 241A 416 23 241A 404 420 25 415 407 HOOD BRACE REF.
PAGE 36
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY. 1001133416 Ref 0100011 0100020 0440162 0700614 0760612 0761014 0761217 1321385 2180348 2720058 3290605 3291205 3841143 4811700 4812000 4812102 Not Used 1001135196 1320022 0761016 Not Used 3291005 3391408 1001134767 1001144627 1001154973 AR AR 1 4 1 1 1 5 1 18ft/5.
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SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 205 206 207 208 209 210 211 212 213 12 4 3 32 Bolt M6 x 20mm Bolt M8 x 16mm Bolt M8 x 35mm Bolt M10 x 35mm 214 215 216 217 218 219 0760610 0760808 0760815 0761015 Not Used 0771414 1320016 1320176 1340060 7012664 1703162 2060025 2220451 2720398 Not Used 3020016 8 2 1 1 1 2 1 2 2 Bolt M14 x 30mm Grade 10.
PAGE 38
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 39
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 417 1 2 1 1 1 1 1 1 1 Actuator, Throttle Spring, Actuator (was p/n 7027276) Thermostat (Located at rear of engine block - Not Shown) Spring, Compression Flywheel (Not Shown) Ring Gear (Located on Flywheel - Not Shown) Sender, Temperature Module, Control Harness.
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-7. PISTON PUMP ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-7. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 43
SECTION 2 TURNTABLE FIGURE 2-7. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # 3121288 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-8. TANK INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY.
PAGE 46
SECTION 2 TURNTABLE FIGURE 2-8. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-8. TANK INSTALLATIONS (CONTINUED) ITEM # 3121288 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROL PANEL ASSEMBLY ITEM # 1 2 3 4 5 6 7 7A 7B 8 9 10 11 12 101 102 103 103A 201 202 203 204 205 206 207 208 209 210 211 212 213 214 3121288 PART NUMBER QTY.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-11. ELECTRICAL PANEL ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121288 PART NUMBER QTY. 1001134830 Ref 0140043 0700619 0760610 3290605 3740080 4460496 4460497 1001106736 1001112612 1001120431 1001121172 1001134767 4811700 1 5 3 8 1 1 1 1 1 1 4 1 7 DESCRIPTION ELECTRICAL PANEL ASSEMBLY REV.
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2-36 24RS 105 111 110 101 102 33 101 109 18 101 104 106 14 112 101 109 111 11 101 103 107 14 4 112 108 114 14 11 105 5 14 20 113 14 11 6 14 22 5 14 11 12 33 112 101 104 26 11 14 31 114 30 1 7 13 27 13 10 13 28 112 108 3 14 5 14 11 6 14 12 6 11 14 14 17 5 11 14 5 14 14 4 11 14 11 21 14 14 11 5 9 14 14 2 3 13 10 1 13 8 1 8 13 6 26 14 14 11 24 11 14 14 35 6 SECTION 2 TURNTABLE FIGURE 2-12.
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3121288 24RS 13 32 34 6 36 14 14 25 14 11 26 1114 6 5 14 4 14 6 13 15 14 5 14 14 11 5 12 14 21 11 11 11 14 14 1 13 8 9 1 8 14 11 14 6 14 10 13 3 29 33 112 112 27 12 14 11 13 3 31 10 13 101 114 104 108 1 7 26 5 14 19 14 11 6 14 22 14 108 105 112 114 14 11 11 14 5 101 104 112 5 101 103 107 14 11 101 109 111 106 14 4 101 109 105 110 101 102 33 111 16 SECTION 2 TURNTABLE 2-37
PAGE 56
SECTION 2 TURNTABLE FIGURE 2-12. HOODS INSTALLATION ITEM # PART NUMBER QTY.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-12. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER 105 106 107 108 109 110 111 112 113 114 3121288 QTY. 1 2560187 1001156423 2940173 8290601 3291005 3900363 4711400 4811900 4811700 4812000 Use 1001138722 Use 1001138748 1001139384 1 1 6 2 4 2 2 12 1 2 DESCRIPTION REV.
PAGE 58
SECTION 2 TURNTABLE FIGURE 2-12. HOODS INSTALLATION (CONTINUED) ITEM # 2-40 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 59
SECTION 3 BOOM 3121288 24RS 3-1
PAGE 60
SECTION 3 BOOM FIGURE 3-1.
PAGE 61
SECTION 3 BOOM 27 42 11 14 7 23 22 35 28 11 14 49 50 44 1 8 3 45 18 45 30 18 11 30 25 30 32 16 2 10 30 32 16 TURNTABLE REF.
PAGE 62
SECTION 3 BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION ITEM # 3-4 PART NUMBER QTY.
PAGE 63
SECTION 3 BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 64
SECTION 3 BOOM FIGURE 3-2.
PAGE 65
SECTION 3 BOOM 23 19 22 9 1 6 26 30 201 226 10 10 30 10 9 10 30 208 231 1 31 1 5 230 30 1 9 26 5 1 9 5 1 5 9 26 208 9 18 28 26 11 16 19 13 12 16 1 9 4 1 4 34 33 20 1 4 9 13 20 12 27 8 1 2 1 2 27 3121288 21 9 1 3 15 21 9 83 3 24RS 3-7
PAGE 66
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 67
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 112 113 114 4812000 8310668 1001134407 70004071 70004072 38 4 1 1 1 115 116 117 118 119 120 121 122 123 124 125 1001136398 1001136400 1001136402 Not Used 1001136461 Not Used 1001138946 1001138986 1001139078 Not Used 1001151192 2 5 6 Flatwasher M10 Screw, Button Head M10 x 25mm (Grade 10.
PAGE 68
SECTION 3 BOOM FIGURE 3-3.
PAGE 69
SECTION 3 BOOM FIGURE 3-3. PLATFORM ROTATOR ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 70
SECTION 3 BOOM FIGURE 3-4.
PAGE 71
SECTION 3 BOOM FIGURE 3-4. PLATFORM SUPPORT INSTALLATION ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 PART NUMBER QTY. 1001139032 See Note Ref Ref Ref 0100011 Not Used 0761216 0771012 3291205 Not Used 5241000 5241200 Not Used 0712444 5242400 1001098827 AR 3121288 PLATFORM SUPPORT INSTALLATION Machines without LSS Machines with LSS (Note: Refer to JLG Supplement p/n 3124287 for Components) Bolt M12 x 40mm Bolt M10 x 25mm Grade 10.
PAGE 72
SECTION 3 BOOM FIGURE 3-4. PLATFORM SUPPORT INSTALLATION (CONTINUED) ITEM # 3-14 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 73
SECTION 4 PLATFORM 3121288 24RS 4-1
PAGE 74
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 75
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION REV. 1001134293 Ref Ref PLATFORM ASSEMBLY Note: Replacement Decals Must Be Ordered Separately - See DECAL SECTION.
PAGE 76
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 77
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 78
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 79
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 3121288 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 80
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 81
SECTION 4 PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 3121288 PART NUMBER QTY. DESCRIPTION REV. Use 1001129555 Ref Ref CONTROLLER ASSEMBLY Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 kit as replacement.
PAGE 82
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 83
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 3121288 PART NUMBER QTY.
PAGE 84
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # 4-12 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 85
SECTION 5 CYLINDER 3121288 24RS 5-1
PAGE 86
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 87
SECTION 5 CYLINDER FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 49 50 3121288 PART NUMBER QTY.
PAGE 88
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 89
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 49 50 3121288 PART NUMBER QTY.
PAGE 90
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 91
SECTION 5 CYLINDER FIGURE 5-3. MASTER CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 to 49 50 3121288 PART NUMBER QTY.
PAGE 92
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 93
SECTION 5 CYLINDER FIGURE 5-4. STEER CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 to 49 50 3121288 PART NUMBER QTY.
PAGE 94
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 95
SECTION 5 CYLINDER FIGURE 5-5. TELESCOPE CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 to 49 50 101 102 103 104 105 106 3121288 PART NUMBER QTY.
PAGE 96
SECTION 5 CYLINDER FIGURE 5-5. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 107 108 2220883 70003930 3 1 5-12 DESCRIPTION REV.
PAGE 97
SECTION 6 HYDRAULIC 3121288 24RS 6-1
PAGE 98
70 39 6-2 24RS 16 RIGHT FRONT TORQUE HUB/ DRIVE MOTOR 16 CHARGE PRESSURE FILTER MAIN VALVE PORT A 4 PORT B 52 11 53 11 57 55 11 5 STEER CYL 16 44 28 86 PORT B TOP VIEW FLOW DIVIDER DRIVE PUMP PORT A 16 5 48 48 57 22 55 FLOW DIVIDER 86 32 71 8 9 6 PORT B PORT A 52 4 48 16 16 LEFT FRONT TORQUE HUB/ DRIVE MOTOR SIDE VIEW DRIVE PUMP SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 99
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC INSTALLATION (FRONT AXLE) ITEM # 1 to 3 4 5 6 7 8 9 10 11 12 to 15 16 17 to 21 22 23 to 27 28 29 to 31 32 33 to 38 39 40 to 43 44 45 to 47 48 49 to 51 52 53 54 55 56 57 58 to 69 70 71 72 to 85 86 3121288 PART NUMBER QTY.
PAGE 100
6-4 109 REAR LEFT TORQUE HUB/DRIVE MOTOR SEE BOTTOM VIEW DRIVE PUMP 27 DRIVE PUMP 24RS 23 7 93 58 24 A 4 B 73 22 58 5 TOP VIEW FLOW DIVIDER 5 58 56 27 FLOW DIVIDER 54 18 B 4 108 93 7 A 23 58 80 REAR RIGHT TORQUE HUB/DRIVE MOTOR HYD TANK (SOME COMPONENTS NOT SHOWN FOR CLARITY) 106 110 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 101
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC INSTALLATION (REAR AXLE) ITEM # 1 to 3 4 5 6 7 8 to 17 18 19 to 21 22 23 24 25 to 26 27 28 to 53 54 55 56 57 58 59 to 72 73 74 to 79 80 81 to 92 93 94 to 105 106 107 108 109 110 3121288 PART NUMBER QTY.
PAGE 102
6-6 24RS 37 22 22 REF VIEW "ORIENTATION" SCALE 1:1 TELESCOPE CYL SEE VIEW "ORIENTATION" 77 37 REF HYD TANK 38 36 76 16 16 MAIN VALVE 78 74 36 LIFT CYL 79 20 16 36 16 36 12 TOP VIEW MAIN VALVE 83 MAIN BOOM HOSE BREAK 19 20 79 16 51 MASTER CYL 20 SIDE VIEW MAIN VALVE SLAVE CYL 47 31 PLATFORM ROTATOR 27 82 19 84 16 85 SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 103
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC INSTALLATION (BOOM) ITEM # 1 to 11 12 13 to 15 16 17 to 18 19 20 21 22 23 to 26 27 28 to 30 31 32 to 35 36 37 38 39 to 46 47 48 to 50 51 52 to 73 74 75 76 77 78 79 80 to 81 82 83 84 85 3121288 PART NUMBER QTY.
PAGE 104
17 6-8 72 66 21 36 24RS 50 65 12 49 62 30 67 43 13 33 61 88 87 27 64 10 AUX. PUMP HYD. TANK 35 26 75 69 CHARGE PRESSURE FILTER DRIVE/FUNCTION PUMP 68 63 60 11 11 40 15 33 MAIN VALVE (BOTTOM VIEW) MAIN VALVE 40 11 PORT B 60 MAIN VALVE (TOP VIEW) 40 29 40 SWING DRIVE PORT A 11 SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 105
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC INSTALLATION (DRIVE PUMP) ITEM # 1 to 9 10 11 12 13 14 15 16 17 18 to 20 21 22 to 25 26 27 28 29 30 31 to 32 33 34 35 36 37 to 39 40 41 to 42 43 44 to 48 49 50 51 to 59 60 61 62 63 64 65 66 67 68 69 70 to 71 72 73 to 74 75 76 to 86 87 88 3121288 PART NUMBER QTY.
PAGE 106
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM LIST ITEM # 6-10 PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown are available from JLG Service/Parts Departments.
PAGE 107
SECTION 7 ELECTRICAL 3121288 24RS 7-1
PAGE 108
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER 1001129238 7-2 QTY. DESCRIPTION Ref Note: Diagrams are available from the JLG Service Department. Ref STANDARD ELECTRICAL SCHEMATIC 24RS REV.
PAGE 109
SECTION 7 ELECTRICAL ITEM # 3121288 PART NUMBER QTY. DESCRIPTION 24RS REV.
PAGE 110
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 111
SECTION 7 ELECTRICAL 608B 210 MACHINES WITHOUT SKYPOWER 209A 210A TO AC POWER 210 7500W GENERATOR 507 209A 210A 703A 703B 703C 703D 703E 608G 608C 608F 608A 608E 703H 703G 703J MACHINES WITH SKYPOWER 209 704C 7500W GENERATOR CONTROL BOX 313 209 704B 704D 704A 704E 7500W GENERATOR PLATFORM BOX 506 ENGINE CONTROL (DEUTZ) 504 605 313 604 606 337A ENGINE HARNESS 337C (DEUTZ) 337 ALTERNATOR 313 313 337B 607 508 337 312 GLOW PLUG RELAY 601 GLOW PLUGS START RELAY 505 AUX PU
PAGE 112
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # 1 2 3 to 4 5 5A 5B 5C 6 to 7 8 9 to 11 12 12A 13 13A 14 15 to 30 31 31A 32 to 35 36 37 38 39 to 40 41 42 to 51 52 101 to 104 105 106 107 108 7-6 PART NUMBER QTY.
PAGE 113
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 109 to 110 111 Not Used 4460879 4460887 Not Used 4460418 4460419 Not Used 4460225 4460226 4460225 4460227 Not Used 4460761 4460227 Not Used 4460434 4460227 Not Used 4460539 4460944 4460536 4460943 4460326 4460434 112 to 115 116 117 to 119 120 121 122 to 129 130 131 to 132 133 134 to 138 139 140 141 201 to 205 206 206A 206B 207 207A 207B 207C 3121288 QTY.
PAGE 114
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 115
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 116
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 117
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 118
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 119
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 702 701A 702 702A PART NUMBER Use 2920161 4460891 4460465 1001138512 4460897 4460464 703 1001141956 1001141957 QTY.
PAGE 120
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 704D 4460426 3520189 1671092 4460963 2 1 1 1 704E Ref 801 802 803 804 804A 804B 805 7-14 7002821 7002823 4460467 1 1 1 4460510 1 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 1 1 1 1 2 8 1 DESCRIPTION REV.
PAGE 121
SECTION 8 DECALS 3121288 24RS 8-1
PAGE 122
SECTION 8 DECALS FIGURE 8-1.
PAGE 123
SECTION 8 DECALS 18 27 37 19 39 40 39 29 9 1 15 26 3 17 35 21 21 22 22 20 4 34 21 20 10 12 3 3 41 2 11 42 3121288 24RS 8-3
PAGE 124
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY.
PAGE 125
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 20 QTY.
PAGE 126
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 127
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 24RS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 24RS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 24RS Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref 1001139021 3121288 DESCRIPTION REV. MISCELLANEOUS SPECIAL OPTIONS Ref Air Line at Platform Installations Ref Ref 1001140732 See Note Ref Ref ClearSky Telematic Installation Note: Refer to Manual Supplement p/n 3128499 for available replacement parts.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION Ref Ref SkyAccessories Options Note: Refer to Manual Supplement p/n 3124242 for available replacement parts.
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SECTION 11 PART NUMBER INDEX Part Number Page 0100009 ......................... 4-5 0100011 1-3, 1-5, 1-11, 2-3, 2-9, 2-18, 2-31, 2-38, 3-4, 3-5, 38, 3-9, 3-13 0100019 . 1-5, 2-9, 2-33, 3-4 0100020 .............. 2-18, 2-27 0100048 .................. 4-5, 7-6 0100081 ......................... 4-5 0140011 ......................... 4-5 0140043 ................ 2-35, 7-8 0242254 ....................... 10-2 0272521 ....................... 10-2 0272970 .................. 4-3, 7-6 0274661 ....................
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SECTION 11 Part Number 1001136400 1001136402 1001136461 1001136571 1001136575 1001136583 1001136587 1001136590 1001136592 1001137005 1001137032 1001137033 1001137372 1001137435 1001137993 1001138436 1001138459 1001138509 1001138512 1001138671 1001138722 1001138748 1001138778 1001138946 1001138986 1001139012 1001139016 1001139017 1001139020 1001139021 1001139023 1001139024 1001139026 1001139027 1001139028 1001139029 1001139031 1001139032 1001139078 1001139384 1001139388 1001139409 1001139521 1001139522 1001
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SECTION 11 Part Number 1703947 1703949 1703950 1703951 1703953 1703980 1703981 1703982 1703983 1704001 1704260 1704277 1704412 1704575 1704885 1704972 1705132 1705344 1705345 1705351 1705426 1705427 1705895 1705896 1705897 1705898 1705902 1705903 1705905 1705910 1705917 1705967 1705968 1705969 1706059 1706060 1706061 1706062 1706063 1706712 2060025 2080040 2111010 2111212 2111616 2130404 2131616 2160016 2172116 2180348 2180876 2220366 2220371 2220373 2220374 2220377 2220415 2220451 2220466 3121288 Page
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SECTION 11 Part Number 4460874 4460875 4460876 4460877 4460878 4460879 4460884 4460887 4460891 4460894 4460897 4460899 4460905 4460930 4460931 4460932 4460933 4460942 4460943 4460944 4460959 4460960 4460963 4460967 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461071 4461072 4461073 4461074 4640744 4641282 4641390 4711400 4711500 4740057 4740111 4740362 4751400 4811400 4811600 4811700 4811702 4811900 4812000 4812002 4812100 4812102 4812200 11-4 PART NUMBER INDEX Page ..................
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SECTION 11 Part Number 70004000 70004008 70004009 70004010 70004011 70004012 70004013 70004014 70004017 70004018 70004021 70004022 70004024 70004025 70004026 70004027 70004028 70004031 70004032 70004035 70004036 70004037 70004039 70004040 70004041 70004042 70004044 70004045 70004047 70004048 70004049 70004063 70004064 70004065 70004066 70004068 70004069 70004070 70004071 70004072 70004075 70004076 70004077 70004078 70004079 70004080 70004081 70004082 70004083 70004084 70004085 70004086 70004087 70004088 70
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SECTION 11 Part Number PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 80633030 ....................... 6-9 8290601 ....................... 2-39 8305919 ......................... 4-5 8310666 ......................... 3-4 8310668 ......................... 3-9 8320270 ................ 2-20, 9-1 8765204 ......................... 6-5 8770016 ......................... 6-7 8786514 ......................... 1-5 8896941 ....................... 10-2 90028720 ......................
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3121288 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.