Operation & Safety Manual Original Instructions Keep this manual with machine at all times.
CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING! CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
Revision Log Revision Log REVISION LOG May 3, 2013 - A - Original Issue of Manual.
Read This First Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.
Read This First This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc.
Read This First Other Publications Available Service Manual..........................................................................................31200926 Illustrated Parts Manual.............................................................................31200725 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.
Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ...................................................... b Modifications ...................................................................... b Other Publications Available .............................................. d Machine Configuration ....................................................... d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ............
Table of Contents Section 3 - Controls and Indicators 3.1 General................................................................................ 3-1 3.2 Controls ............................................................................... 3-2 Park Brake...................................................................... 3-4 Parking Procedure.......................................................... 3-5 Ignition ............................................................................
Table of Contents 4.4 Road Operation (2505H) ...................................................4-10 4.5 Loading and Securing for Transport ..................................4-11 Tiedown ........................................................................4-11 Lifting ............................................................................4-12 Section 5 - Attachments and Hitches 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 Approved Attachments ........................................................
Table of Contents Section 7 - Lubrication and Maintenance 7.1 Introduction.......................................................................... 7-1 Clothing and Safety Gear ............................................... 7-1 7.2 General Maintenance Instructions....................................... 7-2 7.3 Service and Maintenance Schedule.................................... 7-3 10 & 1st 50 & 50 Hour Maintenance Schedule............... 7-3 1st 250, 250 & 500 Hour Maintenance Schedule ...........
Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES 1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Section 1 - General Safety Practices 1.3 OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 FT (3 M) OW0040 • This machine is not insulated and does not provide protection from contact or being near electrical current.
Section 1 - General Safety Practices Tip Over Hazard General • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab. • DO NOT exceed rated lift capacity. • Be sure that the ground conditions are able to support the machine.
Section 1 - General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 • Always wear the seat belt. • Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.
Section 1 - General Safety Practices Non-Suspended Load OW0060 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. • Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines. • DO NOT attempt to use telehandler frame-leveling to compensate for load swing. • Keep heavy part of load closest to attachment.
Section 1 - General Safety Practices Travel Hazard 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary. • Visually verify proper wheel alignment after each steer mode change.
Section 1 - General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible.
Section 1 - General Safety Practices Lifting Personnel OW0170 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. OW0190 • DO NOT drive machine from cab when personnel are in platform.
Section 1 - General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. • To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed.
Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 • Keep clear from under boom.
Section 1 - General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating.
Section 1 - General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-4 has been performed. OW0290 • DO NOT carry riders. Riders could fall off machine causing death or serious injury.
Section 1 - General Safety Practices Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion. Flammable Fuel OW0300 • DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials.
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Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION 2.1 PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check & inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operational check (see page 2-12) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions. WARNING If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine.
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Section 2 - Pre-Operation and Inspection 2.2 SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.
Section 2 - Pre-Operation and Inspection 1001099783 A B C D E A A 4105262 1702300 ULTRA LOW SULFUR DIESEL FUEL ONLY S < 15 mg/kg 40 20 -10 0 10 30 1001125387 A 91563220 REV A 1706768 91563220 1001125387 1706302 1702300 1701500 B 50 60 70 80 A 1701500 1706298 1706300 1706300C 1706302 1706298A 1702300 1701500 1701500 1702300 31200743 OAH2241 2-5
Section 2 - Pre-Operation and Inspection 1001156577 (behind chart plate) CAPACITY CHARTS 4 3 1706851 1706303 2 XXXXX Operator must be trained and must read and understand all capacity charts, operator and safety manuals. 1 Fasten seat belt. 1706303A 5 XXX 1001100107 1706851A 1706304 RUN-OVER HAZARD could cause death or serious injury.
Section 2 - Pre-Operation and Inspection ISO (2505H) (G5-18A, if equipped) 1701500 8005670 1706292 1001139942 1001138051 (IF EQUIPPED - BELGIUM, GERMANY, ITALY, SPAIN) JLG MANUFACTURING EUROPE BVBA TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO: HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER: NÚMERO DE HOMOLOGACIÓN: 1701500 VEHICLE IDENTIFICATION NUMBER: NUMERO IDENTIFICAZIONE: FAHRZEUG-IDENTIFIZIERUNGS-NUMMER: NÚMERO DE IDENTIFICACIÓN: 1001139069 ALLOWED TOTAL WEIGHT: MASSA TOT
Section 2 - Pre-Operation and Inspection 1001099783 B C 1001092878 D 1706292 E 3700016 A A A B 1701500 A 1701500 50 60 70 80 P 4105262 ON OFF P 1706209 40 20 -10 0 10 30 91563220 REV A 91563220 20 1702300 3700016 L WA 104 1702300 dB 20 - 2603207 3700016 1705084 30 - 1001081158 (CE & AUS) (GERMANY) ULTRA LOW SULFUR DIESEL FUEL ONLY S < 15 mg/kg TBD 1001125387 A 1001125387 (IF EQUIPPED FOR ULS) 1706282 1706098 1706292 1706098 B 1702300 1701500 1701500 1702300 2-8 OA
Section 2 - Pre-Operation and Inspection 1001156577 (behind chart plate) EN15830 CHARTS (CE) CAPACITY CHARTS 5 4 XXXXX 3 1706287 2 XXXXX 1706283 1 XXX 1706289 XXXXX:XXXX 1001100107 1001146038 10 D Tilt Cylinder & Carriage Pivot 50 Boom Pivot 50 D 250 Axle Trunnions Axle Kingpins (Both Axles) 8005671 8005671 1706288 1706293 1001156576 1706281 1001127546 (CE & AUS) 1001092877 1001101071 1001127546 A 1706284 1001101071B OAL3840 VIEW OF BATTERY COVER 31200743 VIEW A-A 2-9
Section 2 - Pre-Operation and Inspection 2.3 WALK-AROUND INSPECTION 19 1 2 18 3 17 16 4 15 5 14 13 12 6 11 7 8 9 10 OAH2270 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Section 2 - Pre-Operation and Inspection 3. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. 4. Mirrors - Clean and undamaged. 5. Cab and Electrical • General appearance; no visible damage. • Frame level indicator(s) and window glass undamaged and clean. • Gauges, switches, joystick, foot controls and horn operational.
Section 2 - Pre-Operation and Inspection 2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirror(s) for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD. Keep engine cover closed while engine is running. Operational Check When engine warms, perform an operational check: 1. Service brake and parking brake operation. 2.
Section 2 - Pre-Operation and Inspection 2.5 OPERATOR CAB The telehandler is equipped with an open or enclosed ROPS/FOPS cab. WARNING Never operate telehandler unless the overhead guard and cab structure are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/machine configuration. If damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.
Section 2 - Pre-Operation and Inspection 2.6 WINDOWS Keep all windows and mirrors clean and unobstructed. Cab Door Window (if equipped) 2 3 4 1 OAL1670 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. • Open the cab door window using lever (3) and secure it in the latch. • Rotate knob (4) inside the cab or outside the cab to unlatch the window.
Section 2 - Pre-Operation and Inspection Rear Window 6 5 OAM2110 • Lift lever (5) and push to open rear window (6). • Lift lever and pull to close.
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Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS 3.1 GENERAL This section provides the necessary information needed to understand control functions.
Section 3 - Controls and Indicators 3.2 CONTROLS 12 13 14 15 11 10 16 17 18 15 9 8 7 6 5 4 3 2 OAH2130 1 1. Park Brake Lever (2505H): See page 3-4. 2. Accelerator Pedal: Pressing down the pedal increases engine and hydraulic speed. 3. Ignition Switch: Key activated. See page 3-6. 4. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed. 5. Tilt Steering Column (if equipped): See page 3-11. 6.
Section 3 - Controls and Indicators 10. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction. Three steering modes are available. See “Steer Modes” on page 3-20. 11. Horn Button: Depress button to sound horn. 12. Frame Level Indicator: Enables operator to determine the left to right level condition of the telehandler. 13. Accessory Control Lever (if equipped): See page 3-18. 14. LSI Indicator (2505H): See page 3-8. 15.
Section 3 - Controls and Indicators Park Brake Park Brake Switch (G5-18A) 1 OAL1382 Park brake switch (1) controls the application and release of the park brake. Indicator light on instrument panel illuminates to indicate brake is applied. • Depress top of switch to engage park brake. With park brake applied, transmission will not engage forward or reverse. • Depress bottom of switch to disengage park brake. WARNING MACHINE ROLL-AWAY HAZARD.
Section 3 - Controls and Indicators Park Brake Lever (2505H) OAL1261 2 Park brake lever (2) controls the application and release of the park brake. Indicator light on instrument panel illuminates to indicate brake is applied. • Pull lever up to engage park brake. With park brake applied, transmission will not engage forward or reverse. • Lift detent ring and push lever down to disengage park brake. WARNING MACHINE ROLL-AWAY HAZARD.
Section 3 - Controls and Indicators Ignition P 0 1 2 OAL1282 • Position P: Not active, reserved for future use. • Position 0: Engine off. • Position 1: Voltage available for all electrical functions. Hold in position until engine preheat indicator on instrument panel goes out. Prohibits rotating switch to position 2 in the event the engine does not start. Rotate key to position 0 then back to position 2 to re-engage starter. • Position 2: Engine start. • Not active, reserved for future use.
Section 3 - Controls and Indicators Transmission Control Lever F N R 1 OAL1292 Transmission control lever (1) engages forward or reverse travel. • Lift and push lever forward for forward travel; lift and pull lever rearward for reverse travel. Move lever to centered position for ‘Neutral’. • When traveling in REVERSE, the back-up alarm will automatically sound. • Drive in reverse and turn only at slow rates of speed.
Section 3 - Controls and Indicators Load Stability Indicator - LSI (2505H) WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. 15 9 13 11 12 14 10 OAL3021 The LSI (9) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface.
Section 3 - Controls and Indicators Passive Mode (CE) • The orange LED (15) illuminates when the following occurs: • The park brake is not applied and transmission control lever is in the forward or reverse position. • When approaching forward stability limitations, visual and audible indication is provided and the automatic function cut-out and/or slow down feature is disabled. • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices.
Section 3 - Controls and Indicators LSI Override Switch (2505H) 1 OAL1332 The LSI override switch (1) momentarily disables the automatic function cut-out. • Depress and hold top of switch up to 30 seconds while operating joystick to momentarily disable the automatic function cut-out. • Release switch to re-enable the automatic function cut-out. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 3 - Controls and Indicators Steering Column Adjuster (if equipped) 1 OAL1342 The steering column adjustment lever (1) controls the steering column position. • Follow “Shut-Down Procedure” on page 4-3. • Turn lever counterclockwise to unlock. • Place steering column in the desired position. • Turn lever clockwise to lock steering wheel. WARNING TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown engine before adjusting steering column.
Section 3 - Controls and Indicators Instrument Panel 3 2 4 11 12 6 10 KPH 10 KPH 1127 RPM 5 127° F 1127 RPM 1 127° F 7 10 9 13 8 OAH2122 NOTICE EQUIPMENT DAMAGE. When a red indicator illuminates (except park brake), immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use. 1. Turn Signal Indicator (if equipped): Illuminates when turn signal is active. 2.
Section 3 - Controls and Indicators Display Screen 11. Speed: Telehandler travel speed displayed in miles per hour (mph) or kilometers per hour (kph). 12. Engine Coolant Temperature and Fault Codes: a. Engine Coolant Temperature - Normally shown. Displays engine coolant temperature. b. Fault Codes - Replaces the engine coolant temperature. Displays fault codes of engine and machine systems. 13. Engine Speed, Battery Voltage and Operating Hours: Display rotates showing the three items. a.
Section 3 - Controls and Indicators Joystick Refer to lift/loader joystick pattern switch (see page 3-17) on right hand console to verify control pattern before operating. Lift Joystick Pattern 2 3 1 OAL1352 The joystick (1) controls the boom, attachment tilt and auxiliary hydraulic functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom.
Section 3 - Controls and Indicators Loader Joystick Pattern 2 3 OAL1362 The joystick (1) controls the boom, attachment tilt and auxiliary hydraulic functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom • Extend/retract is enabled by the left button (2). While depressing button move joystick right to extend boom; move joystick left to retract boom. • The speed of boom functions depends upon the amount of joystick travel in corresponding direction.
Section 3 - Controls and Indicators Right Hand Console 1 2 18 3 4 5 6 7 17 8 16 15 14 13 12 OAH2280 9 11 10 1. Road Use Operation Switch (2505H): During road use operation, 2-wheel front steer mode must be active. Depress right side of switch to lock steer mode and joystick functions. Note: Activate this function before traveling on public roads. See “Road Operation (2505H)” on page 4-10. 2. Steer Select Switch: Three position switch.
Section 3 - Controls and Indicators 8. Skylight and Rear Wiper Switch (if equipped): Three position switch. Move switch to middle position to turn wipers on; depress and hold right side of switch to activate washer fluid; depress left side of button to turn off. 9. Reversing Fan Switch (if equipped): See page 3-19. 10. Auxiliary Hydraulic Pressure Relief Switch: Relieves auxiliary hydraulic circuit pressure. See page 5-14. 11. Beacon Light Switch (if equipped): On/Off switch. 12.
Section 3 - Controls and Indicators Accessory Control Lever (if equipped) The accessory control lever (1) enables the work lights and operates the turn signals, parking lights and headlights. 2 5 7 4 1 3 8 6 OAL1303 Turn Signals • Push the lever forward (2) to activate the left turn signal. • Pull the lever back (3) to activate the right turn signal. • The lever must be manually returned to the center position to deactivate either turn signal. The lever will not cancel automatically after a turn.
Section 3 - Controls and Indicators Reversing Fan (if equipped) 2 1 OAH2290 The reversing fan enables the operator to clear debris from the engine cover grill (2). Two modes of operation are available at any engine speed. 1. Timed - Depress right side of switch (1) to activate. Fan will reverse automatically every 20 minutes for a duration of 5 seconds. Depress left side of switch to deactivate. 2.
Section 3 - Controls and Indicators 3.3 STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Steer Mode Change 1 2 3 OAL2060 1. Bring machine to a stop using service brake while either circle steer mode (1) or crab steer mode (3) is selected. 4 5 OAM2400 2.
Section 3 - Controls and Indicators 3.4 OPERATOR SEAT Operator Presence (CE & AUS) 4 1 3 2 OAL3850 The operator seat (1) is equipped with an operator presence switch. If the switch detects a loss of pressure during operation, after a two second delay one of the following will occur: 1. With the park brake (2) disengaged and the transmission in neutral (3): • Horn sounds continuously. • Upon returning to seated position, horn will cease. 2.
Section 3 - Controls and Indicators Adjustments Prior to starting engine adjust seat for position and comfort. 3 1 2 OAL1270 1. Suspension: Use knob to adjust suspension to the appropriate setting. Turn clockwise to increase stiffness. Turn counterclockwise to reduce stiffness. 2. Fore/Aft: Pull up on handle to move seat fore and aft. 3. Seat Belt: Always fasten seat belt during operation. If required, a 3 in (76 mm) seat belt is available.
Section 3 - Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt. 3. With belt buckle positioned as low on the body as possible, pull the retractable end of the belt away from the buckle until it is tight across the lap. 4.
Section 3 - Controls and Indicators 3.5 BOOM ANGLE AND EXTENSION INDICATORS 2 A 1 B OAH2380 • The boom angle indicator (1) is located on the left side of the boom. Use this indicator to determine the boom angle when using the capacity chart (see “Use of the Capacity Chart” on page 5-5). • Boom extension indicators (2) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart” on page 5-5).
Section 4 - Operation SECTION 4 - OPERATION 4.1 ENGINE Starting the Engine This machine can be operated under normal conditions in temperatures of 0°F to 104°F (-20°C to 40°C). Consult JLG for operation outside this range or under abnormal conditions. If equipped for cold weather, -20°F to 0°F (-30°C to -20°C), see page XX for hydraulic warm-up procedure. 1. Make sure all controls are in “Neutral” and all electrical components (lights, heater, defroster, etc.) are turned off. Apply park brake. 2.
Section 4 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure booster vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. • Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery. • Connect the negative (-) jumper cable to negative (-) post on booster battery.
Section 4 - Operation Normal Engine Operation • Observe instrument panel frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel. • Avoid prolonged idling. If the engine is not being used, turn it off.
Section 4 - Operation 4.2 OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments and Hitches. • Maintain a slow speed when transporting a load. Leveling Procedure 1. Position machine in best location to lift or place load. 2. Apply parking brake and move transmission control lever to NEUTRAL. 3.
Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align forks at the level load is to be placed, then extend boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.3 OPERATING WITH A SUSPENDED LOAD (ANSI & CE) Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments and Hitches. • For additional requirements, refer to the appropriate capacity chart in the operator cab. Important things to remember: • Ensure the boom is fully retracted. • Never raise the load more than 11.8 in (300 mm) above ground surface or the boom more than 45°.
Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align load at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.4 ROAD OPERATION (2505H) 1. Preparation a. Remove load from attachment. b. Remove any large amounts of dirt from machine. c. Check lights and mirrors and adjust if necessary. Note: Be sure to follow all local and federal/provincial traffic regulations. 2. Lower boom. Lowest part of attachment should be approximately 12 in (30 cm) above the ground. 3. Fully tilt attachment back. 4.
Section 4 - Operation 1702300 1702300 OAH2390 1701500 LOADING AND SECURING FOR TRANSPORT 1701500 4.5 Tiedown 1. Using a spotter, load the telehandler with boom as low as possible. 2. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls to “Neutral,” stop engine and remove ignition key. 3. Secure machine to deck by passing chains through the designated tie down points as shown in the figure. 4. Do not tie down front of boom.
Section 4 - Operation Lifting • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated. The machine must remain level at all times while being lifted.
Section 5 - Attachments and Hitches SECTION 5 - ATTACHMENTS AND HITCHES 5.1 APPROVED ATTACHMENTS To determine if an attachment is approved for use on the specific telehandler you are using, perform the following prior to installation. • The attachment type, weight, dimensions and load center must be equal to or less than the data shown on a capacity chart located in the operator cab. • The model on the capacity chart must match the model telehandler being used.
Section 5 - Attachments and Hitches 5.3 JLG SUPPLIED ATTACHMENTS Applicable Standard Attachment Carriage, 50 in (1270 mm) Carriage, 1200 mm Part Number G5-18A ANSI AUS 1001112793 X X 1001097283 X X CE X X 1001104022 X Side Tilt Carriage, 48 in (1220 mm) X STD UQC X 1170028 1001104008 Quick Coupler X 1001101981 Side Shift Carriage, 48 in (1220 mm) X X X X X 1001099613 X X X Fork, Pallet 2x4x48 in (50x100x1220 mm) 1001099458 X X X X Fork, Lumber 1.
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Section 5 - Attachments and Hitches 5.4 TELEHANDLER/ATTACHMENT/FORK CAPACITY 1 X XX XXXXXXXX XXXX XXXX X XXX X XX XXXXXXXX XXXX XXXX X XXX 3 OAL1740 2 Prior to installing the attachment verify it is approved and the telehandler is equipped with the proper capacity chart. See “Approved Attachments” on page 5-1. To determine the maximum capacity of the telehandler and attachment, use the smallest of the following capacities: • Capacity stamped on the attachment identification plate (1).
Section 5 - Attachments and Hitches 5.5 USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-6), the operator must first determine and/or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2. The proper Capacity Chart(s). 3. Weight of the load being lifted. 4. Load placement information: a. HEIGHT where the load is to be placed. b. DISTANCE from the front tires of the telehandler to where the load is to be placed. 5.
Section 5 - Attachments and Hitches Sample Capacity Chart (ANSI & CE) This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model XXXX is used for demonstration purposes only. Quick Attach Type Blank = Standard Quick Attach XXXX XXX UQC = Universal Quick Attach Attachment type, weight and dimensions must be equal to or less than the data shown.
Section 5 - Attachments and Hitches Sample Capacity Chart (AUS) Quick Attach Type Blank = Standard Quick Attach UQC = Universal Quick Attach XXXMM MAX X° MAX XXXMM MAX 1 = XXX XX MAX 70° XX E 60° LIFTING (STATIONARY) REQUIRES FIRM SURFACE WITH LOAD ON FORKS. 50° XX 40° XX XX 30° XX X° MAX XX XX 1. 2. 3. 4. 20° 10° XXXX XX X° MAX D XX XXXX XX XXXX XX TRAVELING (PICK & CARRY) REQUIRES FIRM SURFACE WITH LOAD ON FORKS. MAX TRAVEL SPEED XXKM/H. BOOM FULLY RETRACTED.
Section 5 - Attachments and Hitches Example A contractor owns a model xxxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment style, weight, dimensions and load center match the attachment data on the capacity chart. • The capacity chart is clearly marked for model xxxxx and corresponds with machine configuration being used. Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted.
Section 5 - Attachments and Hitches 5.6 ATTACHMENT INSTALLATION Standard Quick Attach MECHANICAL 1 2 3 HYDRAULIC 6 3 4 5 6 4 OAL1811 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin (mechanical quick attach) 6. Quick Attach (attachment tilt control in cab, see page 3-14 or 3-15) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin.
Section 5 - Attachments and Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin are out. OAL1820 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OAL1830 3. Tilt quick attach back to engage attachment. OAL1840 4.
Section 5 - Attachments and Hitches Hydraulic Quick Attach This installation procedure is designed for one-person operation. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is disengaged. OAL2160 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OAL2170 3. Tilt quick attach back to engage attachment. OAL2180 4.
Section 5 - Attachments and Hitches Universal Quick Attach (UQC) 1 3 2 6 4 5 OAL1870 1. Attachment 2. Attachment Recess 3. Engaging Edge 4. Lock Pin 5. Lock Pin Handle 6. Universal Quick Attach (attachment tilt control in cab, see page 3-14 or 3-15) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.
Section 5 - Attachments and Hitches This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin handles and pins are pulled up. OAL1880 2. Align engaging edge with recess in attachment. Raise boom slightly to engage edge in recess. OAL1890 3. Tilt quick attach back to engage attachment. OAL1900 4. Lower lock pin handles to engage lock pins. OAL1910 5.
Section 5 - Attachments and Hitches 5.7 HYDRAULIC OPERATED ATTACHMENT 2 1 OAL2080 OAL1920 1. Install attachment (see page 5-9 or 5-12). 2. Press and hold auxiliary hydraulic pressure relief switch (1) for two seconds to relieve pressure at both auxiliary fittings (2). 3. Perform “Shut-Down Procedure” on page 4-3. 4. Connect attachment hoses to both auxiliary fittings.
Section 5 - Attachments and Hitches 5.8 ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1. Ensure attachment is properly installed. See “Attachment Installation” on page 5-9 or “Universal Quick Attach (UQC)” on page 5-12. 2.
Section 5 - Attachments and Hitches 5.9 ATTACHMENT OPERATION • Capacities and range limits for the telehandler change depending on the attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder. Note: Operations described within this section reference the Lift joystick pattern. Refer to page 3-15 if using Loader joystick pattern.
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Section 5 - Attachments and Hitches Carriage with Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OY0690 2 1 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt. • While pressing and holding button move joystick left to tilt up. • While pressing and holding button move joystick right to tilt down.
Section 5 - Attachments and Hitches Fork Mounted Hook (ANSI & CE) Use Appropriate Carriage Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OY0640 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 2 1 OAL1961 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork mounted hook tilt.
Section 5 - Attachments and Hitches Side Tilt Carriage Use Side Tilt Carriage Attachment Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAL1550 2 1 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt. • While pressing and holding button move joystick left to tilt up. • While pressing and holding button move joystick right to tilt down.
Section 5 - Attachments and Hitches WARNING CRUSH HAZARD. Do not use side tilt to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure. • Do not attempt to lift loads that are attached or connected to another object.
Section 5 - Attachments and Hitches Side Shift Carriage Use Side Shift Carriage Attachment Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAL1540 2 1 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt. • While pressing and holding button move joystick left to tilt up. • While pressing and holding button move joystick right to tilt down.
Section 5 - Attachments and Hitches WARNING CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure. • Do not attempt to lift loads that are attached or connected to another object.
Section 5 - Attachments and Hitches Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ0730 2 1 OAL1611 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables bucket tilt. • While pressing and holding button move joystick left to tilt up. • While pressing and holding button move joystick right to tilt down.
Section 5 - Attachments and Hitches Equipment Damage Precautions: • Except for lifting or dumping a load, the boom must be fully retracted for all bucket operations. • Do not corner-load bucket. Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only. • Do not use bucket as a lever to pry material. Excessive prying forces could damage bucket or machine structure. • Do not attempt to load material which is hard or frozen.
Section 5 - Attachments and Hitches Grapple Bucket Use Grapple Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ1450 2 1 OAL1611 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables bucket tilt. • While pressing and holding button move joystick left to tilt up. • While pressing and holding button move joystick right to tilt down.
Section 5 - Attachments and Hitches Operation: • Raise or lower boom to appropriate height and open grapple for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. • Tilt bucket up far enough to retain load, close grapple, and back away from pile. • Travel in accordance with requirements set forth in Section 1 - General Safety Practices. • Open grapple and tilt bucket down to dump load.
Section 5 - Attachments and Hitches 5.10 HITCHES Machines may be equipped with various types of hitches. If not previously installed, secure hitch to machine with hardware supplied with installation. Maximum towing capacity shall be the smallest of the telehandler and hitch capacities. Refer to page 9-7 for details. Note: Ensure hitch is in lowest position when towing trailer. Speed and/or load may need reduced if traveling on ground which is not level.
Section 5 - Attachments and Hitches Adjustable Auto Hitch Off-Road Only Hitch Capacities Maximum combined weight of trailer and load ............................ 13 225 lb (6000 kg) Maximum vertical load at hitch interface ........................................ 2250 lb (1020 kg) 5 6 3 7 OAL2140 1 2 4 Connecting trailer for towing: 1. Rotate lever (1) until pin (2) fully retracts. 2. Align hitch mouth (3) and tow eye of trailer. 3. Reverse machine toward trailer. 4.
Section 5 - Attachments and Hitches Pin Hitch - CUNA C Off-Road - CE, ANSI & AUS On-Road - CE Hitch Capacities Maximum combined weight of trailer and load ............................ 13 225 lb (6000 kg) Maximum vertical load at hitch interface ........................................ 3305 lb (1500 kg) 2 OAL3820 3 1 Connecting trailer for towing: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2. Align machine and tow eye of trailer. 3. Place pin through hitch and tow eye.
Section 5 - Attachments and Hitches EEC Manual Pin Hitch Off-Road - CE, ANSI & AUS On-Road - CE Hitch Capacities Maximum combined weight of trailer and load ......................... 26 450 lb (12 000 kg) Maximum vertical load at hitch interface ........................................ 5500 lb (2500 kg) 2 OAL3810 3 1 Connecting trailer for towing: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2. Align machine and tow eye of trailer. 3. Place pin through hitch and tow eye.
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Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES 6.1 TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available. Then select the appropriate method. • Machine mounted retrieval devices provide suitable means to attach a tow rope, chain or tow bar only in the event the telehandler becomes stuck or disabled.
Section 6 - Emergency Procedures 6.2 EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact JLG Industries or the local Authorized Distributor for specific instructions. Secure the telehandler using the following procedures: 1. Clear the area around telehandler of all personnel. 2. Engage the parking brake.
Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE 7.1 INTRODUCTION Service the product in accordance with the maintenance schedule on the following pages. 1 2 10 D 50 50 D 250 OAL2021 The Lubrication (1) and Maintenance (2) Charts contain instructions that must be followed to keep this product in good operating condition. The Operation & Safety Manual and Service Manual contain more detailed service information with specific instructions.
Section 7 - Lubrication and Maintenance 7.2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure on page 4-3 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. • After greasing telehandler, cycle all functions several times to distribute lubricants. Perform this maintenance procedure without attachment installed.
Section 7 - Lubrication and Maintenance 7.
Section 7 - Lubrication and Maintenance 1st 250, 250 & 500 Hour Maintenance Schedule 1st 250 Change Axle Differential Oil Change Wheel End Oil Change Front Axle Drop Box Oil EVERY 250 Check Axle Differential Oil Level Check Wheel End Oil Levels Check Enclosed Cab Air Filter (if equipped) Lubrication Schedule Check Front Axle Drop Box Oil Level Check Fan Belt Check Boom Wear Pads EVERY 500 LB/F T (N m) Change Engine Oil and Filter Change Air Filter Elements Change Fuel Filter (if equipped
Section 7 - Lubrication and Maintenance 1000 & 1500 Hour Maintenance Schedule EVERY 1000 Change Axle Differential Oil Change Wheel End Oil Change Transmission Filter Change Fuel Filter (if equipped for ULS) Change Front Axle Drop Box Oil Change Hydraulic Fluid & Filters Check Hydraulic Tank Cap EVERY 1500 Change Engine Coolant OAH2220 31200743 7-5
Section 7 - Lubrication and Maintenance 7.
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Section 7 - Lubrication and Maintenance 7.5 OPERATOR MAINTENANCE INSTRUCTIONS Fuel System 10 A. Fuel Level Check OW0970 OW0990 10 KPH 1127 RPM 127° F 2 1 10 KPH 1127 RPM 127° F OAH2141 1. Check fuel gauge (1) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3. 3. Turn fuel tank cap (2) and remove from filler neck. 4. Add diesel fuel as needed. 5. Replace fuel tank cap.
Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator 50 OW0980 OW1000 4 3 OAH2180 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open the engine cover. 3. Loosen drain cock (3) on underside of fuel filter (4) and allow all water to drain into a glass until clear fuel is visible. Tighten drain cock. 4. Close and secure the engine cover.
Section 7 - Lubrication and Maintenance Engine Oil 10 A. Engine Oil Level Check OW0970 OW1020 4 AD D 2 3 1 OAH2200 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open the engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick. 4. Replace dipstick. 5. If oil is low, remove oil fill cap (4) and add motor oil to bring oil up to the full mark in the crosshatch area. 6. Replace oil fill cap. 7.
Section 7 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check 10 OW0970 6 OW1030 5 OAH2170 1. Perform “Shut-Down Procedure” on page 4-3. 2. Check level of hydraulic oil at the sight gauge (5) on the frame. The oil level should be visible in the gauge window. 3. If hydraulic oil is low, remove oil fill cap (6) from filler neck. Add hydraulic fluid to bring oil up to the upper mark on the sight gauge. 4. Replace hydraulic oil fill cap.
Section 7 - Lubrication and Maintenance Tires A. Tire Air Pressure Check 10 OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-3 for tire pressures. 5. Replace valve stem cap. B. Tire Damage For pneumatic tires, when any cut, rip or tear is discovered that exposes sidewall or tread area cords in the tire, measures be taken to remove the product from service immediately.
Section 7 - Lubrication and Maintenance Unless specifically approved by JLG, do not replace a foam filled or ballast filled tire assembly with a pneumatic tire. Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same. The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity.
Section 7 - Lubrication and Maintenance Air Intake System 50 A. Air Filter Check OW0980 OW1010 1 6 5 4 2 3 OAH2150 1. Perform “Shut-Down Procedure” on page 4-3. 2. If equipped, locate precleaner bowl (1) on engine cover, remove cover from precleaner canister. 3. Remove dust from precleaner bowl. 4. Replace precleaner bowl and secure cover. 5. Open the engine cover. 6. Locate air cleaner (2) and remove dust from vacuator valve (3) by squeezing bottom of valve to allow loose particles to fall out. 7.
Section 7 - Lubrication and Maintenance B. Element Change 1. Remove air cleaner cover (4). 2. Remove outer primary element (5) and inspect for damage. Damaged elements should not be reused. Note: Care must be taken to not damage element during removal and replacement. 3. Thoroughly clean the interior of the air cleaner canister and vacuator valve. 4. Replace inner safety element (6) after every third primary element change.
Section 7 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check 50 OW0980 2 OW1070 1 OAH2190 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open the engine cover. 3. Check coolant level in surge tank (1). When coolant is hot, the tank should be 1/2 to 3/4 full. When coolant is cool, bottle should be 1/4 to 1/2 full. 4. If coolant is low, allow fluid to cool. 5. Remove surge tank cap (2) slowly. Add coolant as required. 6. Replace overflow bottle cap. 7.
Section 7 - Lubrication and Maintenance Battery 50 A. Battery Check OW0980 OW1080 3 OAH2160 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove the battery cover. 3. Wearing eye protection, visually inspect the battery (3). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4. Replace and secure the battery cover.
Section 7 - Lubrication and Maintenance Brake System A. Brake Fluid Level Check 50 OW0980 OZ0540 1 OAL1940 1. Perform “Shut-Down Procedure” on page 4-3. 2. The brake fluid level should be visible in the reservoir (1). 3. If brake fluid level is low, add hydraulic fluid as needed. Note: All other work on the brake system must be performed by qualified personnel.
Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check 50 OW0980 OAL2040 2 OAL2051 1. Perform “Shut-Down Procedure” on page 4-3. 2. The windshield washer fluid should be visible in the reservoir (2). 3. If washer fluid level is low, add fluid as needed.
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Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS 8.1 GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. 8.2 LOAD STABILITY INDICATOR SYSTEM (2505H) A. Load Stability Indicator System Test 10 OW0970 OZ0840 The Load Stability Indicator (LSI) is intended to continuously monitor the forward stability of the telehandler.
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Section 9 - Specifications SECTION 9 - SPECIFICATIONS 9.
Section 9 - Specifications If Equipped for LS Compartment or System Ambient Temperature Range °F °C Min Max Min Max -20 0 -29 -18 -15 70 -26 21 -9 70 -22 21 5 120 -15 49 Type and Classification Viscosities Engine Crankcase API CI-4 Plus SAE 0W-30 SAE 5W-30 SAE 10W-30 SAE 15W-40 Axle Differential and Wheel End MobilFluid 424 10W-30 15 120 -10 49 MobilFluid 424 MobilFluid DTE-13 Exxon Univis HVI 26 MobilFluid 424 10W-30 32 10W-30 15 -8 -20 15 120 80 120 120 -10 -21 -29 -10 49 27 49 49 Mys
Section 9 - Specifications Capacities Engine Crankcase Oil Capacity with Filter Change ....................................................................7.5 qt (7,1 L) Fuel Tank Capacity ..................................................................................................24 gal (91 L) Cooling System System Capacity ....................................................................................14 qt (13,2 L) Hydraulic System System Capacity ................................................
Section 9 - Specifications Performance Maximum Lift Capacity G5-18A ......................................................................................5500 lb (2494 kg) 2505H CE ....................................................................................... 2500 kg (5511 lb) AUS......................................................................................2400 kg (5291 lb) Maximum Lift Height............................................................................. 18.
Section 9 - Specifications Dimensions Overall Height.................................................................................75.6 in (1920 mm) Overall Width..................................................................................71.5 in (1816 mm) Track Width ....................................................................................58.5 in (1486 mm) Wheelbase .....................................................................................90.
Section 9 - Specifications Declaration of Vibration (CE) According to Standard EN13059 Seat Average Weighted Whole Body Acceleration Mechanical Suspension 1,0 m/s2 (3.3 ft/s2) Noise Emission Level (CE) According to Directive 2000/14/EC • The telehandler is approved under the applicable EC directives. • The LWA sound power level is shown on the machine. 55,4 kW (74 hp) Engine .............................................................................
Index Index A D Accessory Control Lever ................ 3-18 Decals ANSI ............................................2-4 ISO ..............................................2-7 Additional Checks............................. 8-1 Adjusting/Moving Forks .................. 5-15 Air Conditioning System ................... 9-3 Attachment Installation Standard Quick Attach ................ 5-9 Universal Quick Attach.............. 5-12 Attachment Operation .................... 5-16 Attachments Approved.........
Index I P Ignition .............................................. 3-6 Park Brake ........................................3-4 Instrument Panel ............................ 3-12 Parking Procedure ............................3-5 J Joystick Lift Joystick Pattern ................... 3-14 Loader Joystick Pattern............. 3-15 Performance......................................9-4 Picking Up a Suspended Load..........4-7 Pin Hitch CUNA C (Italy) ...........................5-30 EEC Manual..................
Index T Tip Over Hazard ............................... 1-3 Tires ........................................ 7-12, 9-3 Air Pressure .............................. 7-12 Damage .................................... 7-12 Replacement............................. 7-12 Towing.............................................. 6-1 Capacity ...................................... 9-7 Transmission Control Lever ............. 3-7 Transport Lifting ........................................ 4-12 Tiedown .........................
Index 4 31200743
Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ______________________________ Date Comments
Inspection, Maintenance and Repair Log Date Comments
TRANSFER OF OWNERSHIP An Oshkosh Corporation Company To Product Owner: If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
Hand Signals OY1090 EMERGENCY STOP - With both arms extended laterally, hands open downward, move arms back and forth. OY1120 RAISE BOOM - With either arm extended horizontally, fingers closed, point thumb upward. OY1150 EXTEND BOOM - With both hands clenched, point thumbs outward. OY1180 TILT FORKS UP - With one arm held at side, extend other arm upward at about 45 degrees. OY1100 STOP - With either arm extended laterally, hand open downward, move arm back and forth.
31200743 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.
