Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
NOTES:
FOREWORD FOREWARD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. CAUTION INDICATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
FOREWORD For : THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. NOTICE JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. NOTICE JLG INDUSTRIES, INC.
FOREWORD REVISION LOG Original Issue of Manual . . . . . . . . . . . . . . . . . . . . . . . . July 6, 2005 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 30, 2006 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . June 4, 2007 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . May 5, 2008 Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . January 5, 2010 Manual Revised . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS 1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Tilt Back Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 4.4 4.5 4.6 4.7 ii PAGE SECTION - PARAGRAPH, SUBJECT MACHINE SET-UP AND OPERATION. . . . . . . . . . . . . .4-5 Caster Brake Operation . . . . . . . . . . . . . . . . . . . . . . 4-5 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Platform Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 QUICK-CHANGE PLATFORM MOUNTS . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 5.2 PAGE AM-SE - STRADDLE EXTENSION – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Straddle Adaptor Wiring Components . . . . . . . 5-3 Straddle Adaptor Wiring Installation . . . . . . . . . 5-3 AM-SE - Straddle Extension – Set-up And Operation . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Straddle Extension - Components. . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT Decal Installation. (ANSI/CSA) (Machines prior to S/N-0900031618) . . . . . . . . . . . .3-5 3-6. Decal Installation (CE) (Machines prior to S/N-0900031618) . . . . . . . . . . . .3-8 3-7. Decal Installation. (ANSI/CSA) (Machines S/N-0900031618 to Present). . . . . . . . 3-11 3-8. Decal Installation (CE) (Machines S/N-0900031618 to Present). . . . . . . . 3-14 4-1. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . .
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL 1.2 This section outlines the necessary precautions for proper and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program using the information provided in this manual and the Service and Maintenance Manual must also be established by a qualified person and followed to ensure that the machine is safe to operate.
SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. • On a level surface, always travel with the platform end leading the way. • Watch for obstructions around machine and overhead. • Check travel path for persons, holes, bumps, drop-offs, obstructions, debris, and coverings which may conceal other hazards.
SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must be used when moving units on slopes greater than 5°. • Do not elevate the platform or move the machine on a soft surface. • Always travel up or down a slope with the platform end of the machine positioned towards the low side of the slope. the operator and assistant must walk beside to guide the machine. • Use caution and check clearances when moving machine in restricted or close quarters.
SECTION 1 - SAFETY PRECAUTIONS Tilt Back Procedure (AM36 & AM41 Machines Only) • The platform must be completely empty of tools and debris. • Ensure platform is fully lowered. Remove and stow outriggers. • Tilt machine back only on a flat, firm and level surface.
SECTION 1 - SAFETY PRECAUTIONS 1.3 • The operator is to take safety measures to avoid all hazards in the work area prior to machine operation. PRE-OPERATION General • Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance manual. • Before machine operation perform inspections and functional checks. Refer to in Section 2 of this manual for detailed instructions.
SECTION 1 - SAFETY PRECAUTIONS • Warn personnel not to work, stand, or walk under a raised platform. Position barricades on floor, if necessary. Electrocution Hazard • Be sure all safety devices are operating properly. Modification of these devices is a safety violation. • Never operate machine in high wind, rain or snow. • Do not operate or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless approved by JLG.
SECTION 1 - SAFETY PRECAUTIONS Maintain a clearance of at least 10 ft (3m) between any part of the machine and its occupants, their tools, and their equipment from any electrical line or apparatus carrying up to 50,000 volts. One foot (0.3m) additional clearance is required for every additional 30,000 volts or less. 1.4 The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and if the barriers are rated for the voltage of the line being guarded.
SECTION 1 - SAFETY PRECAUTIONS • Check work area for clearance overhead, on sides, and bottom of platform when lifting and lowering platform. • Never use the mast assembly to enter or leave the platform. • Do not increase the platform size with unauthorized deck extensions or attachments. • Never attempt to use the machine as a crane. • Do not tie off machine to any adjacent structure.
SECTION 1 - SAFETY PRECAUTIONS • Platform to structure transfers at elevated positions are discouraged. Where transfer is necessary, enter and exit through the gate only with the platform within 1 foot (0.3 m) of the adjacent safe and secure structure. 100% tie-off is also required in this situation using (2) lanyards. One lanyard must be attached to the platform, the second lanyard attached to the structure.
SECTION 1 - SAFETY PRECAUTIONS 1.5 • Keep standing surfaces and hand holds free of oil, grease, water, etc. MAINTENANCE SAFETY PRECAUTIONS FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION COULD RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR DEATH AND IS A SAFETY VIOLATION. • Remove all rings, watches, and jewelry when performing any maintenance. • Do not wear long hair unrestrained, or loose fitting clothing and neckties which are apt to become caught on or entangled in equipment.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 7. Means to avoid the hazards of unprotected electrical conductors. 8. Specific job requirements or machine application. PERSONNEL TRAINING The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table TYPE PRIMARY RESPONSIBILITY FREQUENCY SERVICE QUALIFICATION REFERENCE Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note Below) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.3 4. Walk-Around Inspection – Refer to Figure 2-1. on page 2-7. 5. Battery – Charge as required. 6. Fuel – (Combustion Engine Powered Machines Only) – Add proper fuel as necessary. 7. Hydraulic Oil – Check hydraulic oil level. Add hydraulic oil as required. 8. Function Check – Once “Walk-Around” Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstructions.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.4 FUNCTION CHECK 2.5 The function check of all systems should be performed in an area free of overhead and ground level obstructions. Perform a function check as follows: 1. Set-up machine for operation according to instructions in Section 3. Install outriggers, level machine, make sure all wheels are off the ground, etc. 2. Enter platform, raise and lower platform 2 ft to 3 ft (.61m to .92 m) several times.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 4. Base Frame - Components properly secured, no loose wires dangling below base; bubble level in place and functioning properly. 5. Tilt Back Assembly - (36AM/41AM Models Only) Properly secured; no parts missing i.e.. safety pins, gas spring cylinder(s), caster wheels, etc. 6. Battery/Charger Box Assembly - (DC Voltage Machines) Proper battery electrolyte level, no cable corrosion.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 16 15 13 14 12 10 6 4 11 8 5 3 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-8 – JLG Lift – 3121211
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL 3.2 CONTROLS AND INDICATORS Ground Control Station NOTICE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control functions. (See Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS A 20 amp reset type circuit breaker is located on the cover of the electrical box on AM-AC Models. On AM-DC Models, a 5 Amp fuse is located inside the ground control station cover. 1 2 3 Figure 3-1. Ground Control Station. 1. Power ON/OFF Key 2. Power/Emergency Stop 3.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Manual Descent Valve (See Figure 3-2. or Figure 3-3.) Located at the rear and bottom of the base frame. This pull to release - spring loaded return valve (RED Knob), allows for lowering of the platform in an emergency or power failure. 3 2 Platform Control Station (See Figure 3-4.) 1 1. POWER/EMERGENCY STOP A two position mushroomed shaped switch furnishes power to the platform and ground controls when RESET (ON).
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1 2 3 2 4 1 3 Figure 3-4. Platform Control Station. 1. 2. 3. 4. Figure 3-3. Manual Descent Valve Location. 1. Manual Descent Valve 2. Tie-Down Lugs 3.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 3.3 DECAL INSTALLATIONS Figure 3-5. Decal Installation.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Decal Installation Chart (ANSI and CSA) (See Figure 3-5.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Decal Installation Chart (ANSI and CSA) (See Figure 3-5.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 19 16 5 10 4 3 11 20 6 8 9 18 2 15 7 18 16 12 13 16 14 17 13 Figure 3-6.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2. Decal Installation Chart (CE Specification) (See Figure 3-6.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2. Decal Installation Chart (CE Specification) (See Figure 3-6.) Item 18 19 CE (ENG/(AUS) CE (DUT) CE (FRE) CE (GER) CE (ITA) CE (SPA) 4420051 1703902 - 20AM 1703903 - 25AM 1703904 - 30AM 1703905 - 36AM 1703906 - 41AM 3252606 20 NOTE: (1) - 30/36/41AM (2) - 20/25AM (3) - Installed on 36AM or 41AM machines with tiltback option only.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 118 20 148 135 13 6 117 8 163 7 4 10 154 14 1 21 164 3 11 12 15 20 148 12 2 20 148 16 2 19 16 Figure 3-7. Decal Installation.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-3. Decal Installation Chart (ANSI and CSA) (See Figure 3-7.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-3. Decal Installation Chart (ANSI and CSA) (See Figure 3-7.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 3 4 118 15 5 9 CE SPEC. 135 10 OR 3 4 5 AUSTRALIAN SPEC. 10 8 1 11 13 52 164 6 7 51 14 116 15 7 12 53 17 15 16 12 19 16 Figure 3-8.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-4. Decal Installation Chart (CE Specification) (See Figure 3-8.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-4. Decal Installation Chart (CE Specification) (See Figure 3-8.
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION 4.2 This machine is a manually propelled machine, with a work platform mounted to an elevating aluminum mast mechanism. The personnel lift’s intended purpose is to provide personnel (with their tools and supplies) access to areas above ground level. Capacities The platform can be raised above the stowed position if: The primary operator control station is in the platform.
SECTION 4 - MACHINE OPERATION 4.3 BATTERY CHARGING & MAINTENANCE - (DC MODELS ONLY) AM-DC Models are equipped with a 12 volt, 10 amp output dual voltage (120/240V) input battery charger. The charger is microprocessor controlled featuring an automatic charge sensing circuit which can determine cell voltage and regulate charger output and terminate charging as required.
SECTION 4 - MACHINE OPERATION Battery Charger Operation NOTICE ALWAYS CHECK THE VOLTAGE SELECT SWITCH ON THE FACE OF THE BATTERY CHARGER BEFORE OPERATION. IF NOT SET TO THE PROPER AC POWER INPUT VOLTAGE, THE CHARGER MAY BE DAMAGED. 1. Turn the ground control key switch to the OFF position. 2. Set the AC voltage switch on the face of the charger for the local AC line voltage. 3.
SECTION 4 - MACHINE OPERATION 6. When the battery cell voltage reaches 2.37 V/cell the 80% CHARGE LED will light up. The charger then continues to monitor the increase in charge until it sees no increase, and then terminates the charging process. 7. The CHARGE COMPLETE (100%) LED will light when the batteries are fully charged. 8. Unplug the charger AC power cord and stow the cord.
SECTION 4 - MACHINE OPERATION 4.4 Caster Brake Operation MACHINE SET-UP AND OPERATION 1. Press down on caster brake lever on both casters at front of machine to apply caster brakes. To set-up machine for operation the operator must: 1. Position machine in work area. NOTE: If AC powered machine, connect machine to a grounded AC receptacle with a heavy duty extension cord equipped with an equipment grounding conductor.
SECTION 4 - MACHINE OPERATION Outrigger Installation (See Figure 4-5. on page 4-7) NOTICE AS A SAFETY PRECAUTION, DUE TO DIFFERENT LENGTHS, OUTRIGGER BEAMS ARE DESIGNED TO FIT A SPECIFIC MODEL AND ARE NOT INTERCHANGEABLE. 1. Remove one outrigger beam from the stowage socket. 2. Insert outrigger beam into an outrigger socket on the base frame with outrigger interlock contact on the bottom. Push outrigger beam in socket until locking pin on side of outrigger socket snaps into the outrigger beam detent.
SECTION 4 - MACHINE OPERATION 5 1 2 3 4 Figure 4-5. Outrigger Installation. 4. Outrigger Beam Assembly 5. Leveling Jack 1. Bubble Level Indicator 2. Outrigger Lock/Release Pin 3.
SECTION 4 - MACHINE OPERATION Platform Loading Platform Operation platform maximum rated load capacity is shown on a placard located on the platform control panel. Applies to all available AM model platforms. 1. Enter platform and close gate/slide bar. 2. To raise platform, press FUNCTION ENABLE button and platform UP button simultaneously. Upon reaching desired elevation level, release UP and FUNCTION ENABLE buttons. Maximum capacity for each model is as follows: Table 4-1. Maximum Platform Capacity.
SECTION 4 - MACHINE OPERATION 4.5 QUICK-CHANGE PLATFORM MOUNTS (See Figure 4-6.) 1 The AM model is equipped with platform mounting for quick and simple exchange of platforms. Platform Removal 1. Remove both pins holding lower platform support rail to platform lower mount. 2. Remove both pins holding upper platform support rail to platform upper mount. 3.
SECTION 4 - MACHINE OPERATION 4.6 Platform Installation 1. Using two people or suitable lifting equipment, lift platform and set platform upper support rail into the upper platform mount on the mast. 2. Swing platform lower support rail into lower platform mount on the mast. 3. Secure platform support rails with two (2) platform upper mount pins, and two (2) lower platform mount pins. 4-10 – JLG Lift – MACHINE SHUT DOWN AND PARK 1. Ensure platform is fully lowered, turn key switch to OFF position. 2.
SECTION 4 - MACHINE OPERATION 4.7 TRANSPORT, LIFTING AND TIE DOWN Tilt-Back Assembly Set-up (AM36/AM41) - Machines Prior to S/ N - 0900031618 General To move machine from work area to work area the operator may: (See Figure 4-7.) NOTICE PLATFORM MUST BE FULLY LOWERED, AND OUTRIGGER BEAMS MUST BE STOWED. ON DC MODELS ENSURE BATTERY BOX/CHARGER ASSEMBLY IS NOT OBSTRUCTED AND IS CLEAR TO SWING ONCE MACHINE IS TILTED. • Push machine on its base wheels. • Push machine in Tilt-Back mode.
SECTION 4 - MACHINE OPERATION 2 1 Figure 4-7. Tilt-Back Assembly Set-Up.
SECTION 4 - MACHINE OPERATION 4 3 Figure 4-7. Tilt-Back Assembly Set-Up.
SECTION 4 - MACHINE OPERATION 6 5 Figure 4-7. Tilt-Back Assembly Set-Up.
SECTION 4 - MACHINE OPERATION the tilt-back crossbar bracket by replacing the pin removed in step 1 to lower the tilt-back assembly. Tilt-Back Assembly Set-up (AM36/AM41) - Machines S/N 0900031618 to Present (See Figure 4-8., Figure 4-9. and Figure 4-10.) NOTICE PLATFORM MUST BE FULLY LOWERED, AND OUTRIGGER BEAMS MUST BE STOWED. ON DC MODELS ENSURE BATTERY BOX/CHARGER ASSEMBLY IS NOT OBSTRUCTED AND IS CLEAR TO SWING ONCE MACHINE IS TILTED.
SECTION 4 - MACHINE OPERATION Step 1 Figure 4-8. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.
SECTION 4 - MACHINE OPERATION Step 3 Step 2 Figure 4-9. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.
SECTION 4 - MACHINE OPERATION Step 4 Figure 4-10. Tilt-Back Assembly Set-Up - Machines S/N - 0900031618 to Present.
SECTION 4 - MACHINE OPERATION Pickup Truck Loading Device (Option) (See Figure 4-11.) NOTE: The stowed mast height of the 36AM and 41AM exceeds the length of most pick-up truck beds. JLG does not recommend transporting those models by pick-up truck. AM model machines can be transported in a standard full size pickup truck. If the machine is equipped with the loading device option, it can be loaded and unloaded by one person.
SECTION 4 - MACHINE OPERATION 1 2 Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.
SECTION 4 - MACHINE OPERATION 3 4 Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.
SECTION 4 - MACHINE OPERATION 5 Figure 4-11. Loading Machine onto Bed of Pick-Up Truck.
SECTION 4 - MACHINE OPERATION Lifting To lift the machine, use suitable lifting equipment capable of handling the weight of the machine. NOTE: Fork lifts, cranes, chains, slings, etc. must be capable of handling the following weights: Table 4-2. AM Machine Gross Weights AM Model 3121211 NOTE: All AM models are equipped with forklift pockets at the mast end of frame for transporting the unit. An optional crane hook is available. Do not lift with a crane without the optional crane hook.
SECTION 4 - MACHINE OPERATION NOTES: 4-24 – JLG Lift – 3121211
SECTION 5 - OPTIONAL EQUIPMENT SECTION 5. OPTIONAL EQUIPMENT 5.1 OPTIONAL EQUIPMENT Tool Tray Platform attachment to hold hand tools or other small items placed in the tray. The following optional equipment is available for AM model machines: Fluorescent Tube Caddy 22" x 25" Quick-Change Platform The 22" (56cm) long by 25" (64cm) wide platform features a gull wing gate opening. Platform attachment for handling fluorescent tubes.
SECTION 5 - OPTIONAL EQUIPMENT Extra Power Pack (Battery, Charger & Case) Includes the battery, charger and molded case. Platform Auxiliary Power Lowering Device The Platform Auxiliary Power Lowering device is a switch activated battery backed electrical circuit designed to provide power to the platform control box in the event of loss of the machines power supply.
SECTION 5 - OPTIONAL EQUIPMENT 5.2 AM-SE - STRADDLE EXTENSION – INSTALLATION Straddle Adaptor Wiring Installation 1. Set up machine installing outriggers, level machine and raise the platform as high as necessary to allow access base frame. Description The AM-SE straddle extension increases the versatility of the AM Series by providing a bridge for access to areas where obstacles such as rows of seats, machines, counters or stairwells are encountered.
SECTION 5 - OPTIONAL EQUIPMENT 4. Drill one (1) .50 diameter (1/2") hole, one (1) per side into the center frame crossmember for the wiring grommet see Figure 5-2. 5. Install the spring clips to the base frame at location of drilled holes, using two (2) #10-24 x .625 bolts and two (2) nuts and two (2) lock washers per spring clip. 6. Install the grommets supplied into the .50 dia. holes. 7.
SECTION 5 - OPTIONAL EQUIPMENT Figure 5-2. SE-Adapter - Wiring - Grommet & Spring Clip Mounting Hole Locations.
SECTION 5 - OPTIONAL EQUIPMENT G G S WHITE 16 GREEN 16 BLACK GREEN BLACK GREEN RED 16 1 S 2 GREEN GREEN YELLOW YELLOW GREEN YELLOW OUTPUT B+ GRND. 3 + 4 YEL 1 YEL 1 + BLU BLU 3 1 BLU 4 BLU 2 Figure 5-3. Straddle Adapter Wiring Harness to AM Wiring Connections. 1. Grommet 2. Crossmember 3. Potted Relay 4. Butt Splice NOTE: Cut (1) Green, (1) Yellow, and (1) Yellow 1 wire and install the Adapter Harness with butt splice terminals.
SECTION 5 - OPTIONAL EQUIPMENT 5.3 4. Align the side lifting rail with the other AM outrigger socket on this side of the machine and install another short outrigger beam. Push the short beam in until the locking pin in the AM base secures the beam in place. 5. Mount the remaining side lifting rail to the other side of the AM machine repeating steps 2, 3 and 4. 6.
SECTION 5 - OPTIONAL EQUIPMENT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Winch Assembly Winch Lift Cables Side Rail Locking Screw Interlock Cable Reel AM Unit Outriggers Straddle End Support Support Vertical Rail Side Lifting Rails Short Outrigger Beams Adjust Bracket Vertical Rail Adjust Bracket End Cap and Pin Cable Adjustable Clevis Figure 5-4. Straddle Extension Component Assembly.
SECTION 5 - OPTIONAL EQUIPMENT 11. Turn winch handle clockwise just enough to start lifting side rails. Both cables must be lifting evenly. If not lifting evenly, adjust slack out of long cable by: Positioning Straddle Unit and Lifting AM Machine NOTICE a. Lowering side rails by turning the winch handle enough to remove any tension on the winch cables. WHEN EXTENDING SIDE LIFTING RAILS, DO NOT OVER EXTEND THE RAILS INTO THE RED ZONE PAINTED ON THE RAILS. b.
SECTION 5 - OPTIONAL EQUIPMENT 2. With AM, Straddle Extension assembly in position, install the AM outriggers on each end of the Straddle Extension. 3. Level the AM and Straddle Extension Unit with the outrigger leveling jacks using the bubble level indicator located on the AM base frame. 4. Turn on the power switch at the ground control station on AM unit. Ensure the outrigger interlock LED’s located on the straddle end supports are illuminated. 5.
SECTION 5 - OPTIONAL EQUIPMENT AND STRADDLE END SUPPORTS ARE BEING DISASSEMBLED FROM SIDE RAILS. (SEE FIGURE 5-5.) 5. Carefully lower the side lifting rails (and AM machine) evenly, by turning the winch handle at each straddle end support counter-clockwise until the AM machine is fully lowered to the ground on it’s caster wheels.
SECTION 5 - OPTIONAL EQUIPMENT NOTES: 5-12 – JLG Lift – 3121211
SECTION 6 - EMERGENCY PROCEDURES SECTION 6. EMERGENCY PROCEDURES 6.1 GENERAL INFORMATION Platform Caught Overhead This section explains the steps to be taken in case of an emergency situation while operating the machine. If the platform becomes jammed or snagged in overhead structures or equipment, rescue the platform occupant prior to freeing the machine. 6.
SECTION 6 - EMERGENCY PROCEDURES 6.3 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details. JLG Phone: USA: 877-JLG-SAFE (554-7233) (8am till 4:45pm EST) EURO: 011 44 1 698 811005 AUSTRALIA: 011 61 2 65 811111 E-mail (USA): productsafety@jlg.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 7.1 Other Publications Available Specific to this Machine: INTRODUCTION This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 7.2 GENERAL SPECIFICATIONS Machine Specifications SPECIFICATION 20AM 25AM 30AM 36AM 41AM DC: 785 lb. (356kg) 871 lb. (395kg) 941 lb. (427kg) 1043 lb. (473kg) 1142 lb. (518kg) AC: 717 lb. (325kg) 800 lb. (363kg) 871 lb. (395kg) 973 lb. (441kg) 1072 lb. (486kg) Machine Height (Platform Stowed) * Machine Height in Tilt-Back Mode 77.3 in. (2m) 77.3 in. (2m) 77.3 in. (2m) Maximum Outrigger Pad Load: (per outrigger) 386 lb.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Electrical Specifications SPECIFICATION System Voltage: 20AM 25AM 30AM 36AM DC Models: 12 Volts DC AC Models: 100/120/240 Volts AC Battery Charger (DC Models) Input: 120/240 Volts AC - 50/60 Hz - Voltage Selectable Output: 12 Volt - 10 Amps DC - w/Auto Charge Sensing Circuit 41AM Battery Specifications Battery Type: WET/DRY COMBO Voltage: Amp Hour (AH) Rating: Reserve Capacity: Cold Cranking Amps: Weight: 3121211 AGM (VRLA) 12 V
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Platform Data SPECIFICATION 20AM 25AM Occupants: (Persons allowed in Platform) 36AM 41AM 1 Platform Capacity : ANSI/C.S.A: (U.S.A, Brazil, Japan, China, Latin America and C.S.A. - Canada: B354.1-04) 350 lb. (160 kg) 350 lb. (160 kg) 350 lb. (160 kg) 300 lb. (135 kg) 300 lb. (135 kg) CE: ( Europe, Australia) 350 lb. (160 kg) 350 lb. (160 kg) 300 lb. (135 kg) 300 lb. (135 kg) 300 lb. (135 kg) C.S.A.: (C.S.A. - Canada: B354.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Component Weights SPECIFICATION Platform Weight : (Quick-Change Platforms) 20AM 25AM 30AM Standard Platform: 55 lb. (25 kg) Molded Platform: 70 lb. (32 kg) DC Voltage Battery Pack: (Wet Cell) 36AM 41AM 70 lb. (32 kg) Serial Number Locations For machine identification, a serial number plate is affixed to the machine. The plate is located on the back of the mast, just above the mast support bracket.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 7.3 OPERATOR MAINTENANCE Lubrication Hydraulic Oil (HO) Table 7-1. - Lubrication Specifications HYDRAULIC SYSTEM OPERATING TEMPERATURE RANGE SAE VISCOSITYGRADE +0° F to +180° F (-18° C to -83° C) 10W +0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30 +50° F to +210° F (+10° C to +99° C) 20W-20 KEY SPECIFICATIONS MPG - Multipurpose Grease having a minimum dripping point of 350° F.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance NOTE: This information applies to wet cell batteries only. Do not attempt to open a maintenance-free sealed battery. 1 Battery fluid level should be approximately 1/8" (3mm) below vent tubes. (See Illustration) 1/8 " (3mm) 3 2 Keep cable connections clean and free of corrosion. CAUTION BATTERY ACID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 4 1 3 2 7-8 – JLG Lift – 3121211
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 7-2. - Lubrication Intervals for Various Components INTERVAL HOURS ITEM COMPONENT NO/TYPE LUBE POINTS LUBE/METHOD 1 Hydraulic Oil Fill To Line on Reservoir 5 Qt. (4.3 L) Reservoir HO/Check Hydraulic Oil Level HO/Change Hydraulic Oil 2 Swivel Raceways 2 - Front Casters MPG - Pressure Gun 3 Leveling Jack Screws 4 - Jack Threads MPG - Brush 4 Mast Chains * 2 - Per Section CL - Brush or Spray 3 MONTHS 150 Hrs.
SECTION 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 7.4 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For electric powered machines, the equivalent continuous AWeighted sound pressure level at the work platform is less than 70dB(A).
SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1.
SECTION 8 - INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 8-1.
TRANSFER OF OWNERSHIP Title:_____________________________________________________________________ Name: ___________________________________________________________________ Who in your organization should we notify? Country: _________________________ Telephone: (_______) ____________________ _________________________________________________________________________ Address: _________________________________________________________________ Current Owner: _________________________________________________
JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (Corporate) (800) 544-5438 (Service) (717) 485-6417 www.jlg.com JLG Worldwide Locations JLG Industries 358 Park Road Regents Park NSW 2143 Sydney 2143 Australia +6 (12) 87186300 +6 (12) 65813058 Email: techservicesauc@jlg.com JLG Ground Support Oude Bunders 1034 Breitwaterstraat 12A 3630 Maasmechelen Belgium +32 (0) 89 84 82 26 Email: emeaservice@jlg.
