Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machinery2658E ANSI

Illustrated Parts Manual

Models

1532E/1932E

2033E/2046E

2646E/2658E

P/N

3120726

January 27, 2012

Summary of content (258 pages)

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Illustrated Parts Manual Models 1532E/1932E 2033E/2046E 2646E/2658E P/N 3120726 January 27, 2012
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REVISION LOG Power Down Machines include machines built through S/Ns 34920 except those S/Ns listed below. Gravity Down Machines include machines with S/Ns 33685, 33686, 33687, 33691, 33692, 33693, 33697, 33698, 33699, 33701 to 33707, 34044, 34049, 34141, 34142, 34143, 34172, 34173, 34174 and 34921 to present. April 1997 Original Issue (Separated 3123000 Complete Manual into 3 Individual Manuals. Added Gravity Down Machine components.
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REVISION LOG B 1532E/1932E 2033E/2046E 2646E/2658E 3120726
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 DRIVE MOTOR ASSEMBLIES - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 DRIVE MOTOR ASSEMBLIES - EATON. . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 4-9 4-10 4-11 4-12 TITLE PAGE NO. HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44 CONTROLLER ASSEMBLY - OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. iv TITLE 1532E/1932E 2033E/2046E 2646E/2658E PAGE NO.
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SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 3120726 DESCRIPTION DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLIES- WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLIES- EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . .
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SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME S E C T I O N FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM # PART NUMBER 61 Not Required 0641412 62 Not Required 4711400 63 64 101 102 103 104 105 106 107 108 109 109A 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 3120726 Not Required 3311405 0100081 DESCRIPTION Bolt Options: Standard Machines Japanese Machines Flatwasher Options: Standard Machines Japanese Machines Locknut Options: Standard Machines Japanese Machines Adhesive #454 QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM # PART NUMBER 0255634 0256653 0257570 0257571 0256653 1 0257722 0255635 0256654 0257572 0256654 0258631 F R A M E 151 3841277 3841320 3841278 3841324 3841320 3841324 152 3160208 3160220 3160221 3160208 3160208 3160221 3160208 153 Not Required 1670839 154 Not Required 0641406 155 Not Required 4711400 1-6 DESCRIPTION QTY.
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SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM # PART NUMBER 0255680 0255683 201 4520175 4520177 0255679 0255682 0256334 0257156 202 4520174 4520176 4520183 4520191 2360399 2360428 2360399 2360428 2360418 2360429 2360395 2360430 2360447 2360396 2360432 2360446 2360443 2360397 2360434 2360442 301 3120726 0962017 DESCRIPTION TIRE AND WHEEL INSTALLATIONS - 1532E/1932E Black Tire And Wheel Installation Standard Non-Marking Tire And Wheel Installation Tire Options: Black - 4.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE FIG & ITEM # PART NUMBER 55 7016412 7016421 7016412 DESCRIPTION Nut Options: 1532E/1932E 2033E 2046E/2646E/2658E QTY. REV.
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SECTION 1 FRAME FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-3.
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SECTION 1 FRAME . FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON FIG & ITEM # PART NUMBER DESCRIPTION DRIVE MOTOR ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 17 18 19 20 7007892 7007893 7007894 7007895 7007896 7009919 7009920 7007897 7007898 Not Used 7020300 Not Used 7020302 Not Used 7020312 7009934 7020304 7020305 3160219 3160220 3160221 51 7007899 7020306 7020308 52 7020301 7020307 7020309 53 7020303 7020310 7020310 3120726 QTY.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4.
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SECTION 1 FRAME . FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 22 1683362 1683499 1683362 1 101 102 103 104 105 106 107 108 109 110 111 112 113 F R A M E Brake Cylinder Assembly Options (See Section 5 for Breakdown): 1532E/1932E/2046E/2646E/2658E Prior to S/N 33691 1532E/1932E/2046E/2646E/2658E S/N 33691 to Present 2033E QTY. HUB ASSEMBLY Ref.
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SECTION 1 FRAME FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-5.
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SECTION 1 FRAME . FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-6.
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SECTION 1 FRAME . FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 0255724 0255516 0255638 0255639 51 4845104 4845360 4845383 4845268 4845357 4845269 4845358 4845270 4845359 1 F R A M E 52 4160134 4160146 53 3841308 3841266 54 4845319 4845077 55 0362511 0362654 56 56A 56B 1-22 4360397 4360401 DESCRIPTION QTY. POTHOLE PROTECTION SYSTEM INSTALLATIONS (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E Ref.
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SECTION 1 FRAME FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-7.
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SECTION 1 FRAME . FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-8.
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SECTION 1 FRAME . FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. Ref. A B Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 0255784 301 1 F R A M E HORN INSTALLATION (OPTIONAL) Ref. 0255949 0256859 501 2920119 2920146 7016319 7016320 7016372 4921822 4060865 0721006 4761000 Not Used 4751000 3311001 0256790 0256785 0255962 2460022 7023336 602 1-30 3/C 0255950 Not Used 0641408 4751400 3311405 603 604 605 606 607 to 608 609 610 611 Ref. 1 2 2 2 A/R 2 404 405 406 407 601 REV.
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SECTION 1 FRAME 2 S E C T I O N 2 1 FIGURE 1-8.
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SECTION 1 FRAME S E C T I O N FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 0257372 1001 1002 1003 1004 4240084 0641408 3311405 4751400 DESCRIPTION STATIC STRAP INSTALLATION Strap, Static Bolt 1/4"-20NC x 1" Locknut 1/4"-20NC Flatwasher 1/4" QTY. REV. Ref.
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SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-9.
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SECTION 1 FRAME . FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 1/A Note: To determine Power or Gravity Down refer to Page A.
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SECTION 1 FRAME S E C T I O N FIGURE 1-9.
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SECTION 1 FRAME FIGURE 1-9.
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SECTION 1 FRAME S E C T I O N 1 FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER 914 915 916 4460320 4460268 0100011 Housing, Terminal Socket, Terminal Loctite #242 (Not Shown) 1 2 A/R 0257266 TIE-DOWNS INSTALLATION Ref. 1001 1002 1003 1004 3760365 0630485 4751600 3311605 DESCRIPTION D-Ring Bolt, Carriage 3/8"-16NC x 1" (2 per Tie-Down) Flatwasher 3/8" (2 per Tie-Down) Locknut 3/8"-16NC (2 per Tie-Down) QTY. REV.
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SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-10.
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SECTION 1 FRAME . FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD FIG & ITEM # PART NUMBER DESCRIPTION BATTERY CHARGER ASSEMBLIES Note: Charger Serial Number Nameplate located on front of charger. First line is the charger spec and date code. Prior to Mid-February 1996 Example: BA515 (spec) AP (date code). First letter in the date code indicates month (A-January/B-February/C-March/etc. with exception of let“I” which is not used). Second letter indicates year (ST-1996).
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SECTION 1 FRAME S E C T I O N 1 F R A M E FIGURE 1-10.
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SECTION 1 FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-11.
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SECTION 1 FRAME . FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT FIG & ITEM # PART NUMBER 0400178 0400179 1 2 7011509 7018514 7018525 3 4 5 6 7 8 9 7018578 7018598 7011621 7020638 7018582 7020671 7018583 7011590 7018585 7020672 10 7018564 7018506 11 7018555 7020673 12 7020605 7020674 13 7018586 Not Required 14 7020639 7020675 15 16 17 3120726 7018589 7020603 7018537 7020637 DESCRIPTION QTY. REV. BATTERY CHARGER ASSEMBLIES All except Japanese Spec Japanese Spec Ref. Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-11.
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SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 DESCRIPTION HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 GROUND COMPONENTS FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS .. FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. H A Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-2.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. 4/B 6/C Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A. HYDRAULIC COMPONENTS INSTALLATION (STANDARD PARTS) 1 2 3 3A 3B 3C 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3120726 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 64
SECTION 2 GROUND COMPONENTS FIGURE 2-4.
PAGE 65
SECTION 2 GROUND COMPONENTS . FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 66
SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 70
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 72
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 73
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 74
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 75
SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 76
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 77
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 78
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 79
SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 DESCRIPTION SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES). .
PAGE 80
SECTION 3 SCISSOR ARMS FIGURE 3-1.
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SECTION 3 SCISSOR ARMS . FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 PART NUMBER DESCRIPTION QTY. REV. 0255697 SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) Note: To determine Power or Gravity Down refer to page A. Ref.
PAGE 82
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 5/E Note: To determine Power or Gravity Down refer to page A. 0256527 S E C T I O N 1320224 3941406 4240018 4751400 4240033 4460328 4240127 CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Clamp, Loop 5/8" Screw, Self-Tapping 1/4" x 3/4" Tie-Strap 15”/38cm Flatwasher 1/4" Tie-Strap 7.
PAGE 83
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 84
SECTION 3 SCISSOR ARMS FIGURE 3-2.
PAGE 85
SECTION 3 SCISSOR ARMS . FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37 PART NUMBER DESCRIPTION QTY. REV. 0257115 Note: To determine Power or Gravity Down refer to page A. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) Ref.
PAGE 86
SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 8/G Note: To determine Power or Gravity Down refer to page A.
PAGE 87
SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 88
SECTION 3 SCISSOR ARMS FIGURE 3-3.
PAGE 89
SECTION 3 SCISSOR ARMS . FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 PART NUMBER DESCRIPTION QTY. REV. 0255751 0256537 COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A. Ref. Ref.
PAGE 90
SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. – Note: To determine Power or Gravity Down refer to page A.
PAGE 91
SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 92
SECTION 3 SCISSOR ARMS FIGURE 3-4.
PAGE 93
SECTION 3 SCISSOR ARMS . FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION QTY. REV. 0257116 0257117 COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A. Ref. Ref.
PAGE 94
SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM # 201 202 203 204 S E C T I O N PART NUMBER DESCRIPTION QTY. REV. 0256387 Note: To determine Power or Gravity Down refer to page A. ARM CAPS INSTALLATION Ref.
PAGE 95
SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 96
SECTION 3 SCISSOR ARMS FIGURE 3-5.
PAGE 97
SECTION 3 SCISSOR ARMS . FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMBER DESCRIPTION QTY. REV. 0255571 0256381 COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A. Ref. Ref.
PAGE 98
SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 99
SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 100
SECTION 3 SCISSOR ARMS FIGURE 3-6.
PAGE 101
SECTION 3 SCISSOR ARMS . FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION QTY. REV. 0257118 0257119 0257640 COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES Note: To determine Power or Gravity Down refer to page A. Ref. Ref. Ref.
PAGE 102
SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 103
SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 104
SECTION 3 SCISSOR ARMS FIGURE 3-7.
PAGE 105
SECTION 3 SCISSOR ARMS . FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART NUMBER DESCRIPTION QTY. REV. 0255618 0256380 Not Available Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES Ref. Ref. Ref.
PAGE 106
SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. – Note: To determine Power or Gravity Down refer to page A.
PAGE 107
SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 108
SECTION 3 SCISSOR ARMS FIGURE 3-8.
PAGE 109
SECTION 3 SCISSOR ARMS . FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMBER DESCRIPTION QTY. REV. 0257120 0257121 0257641 COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES Note: To determine Power or Gravity Down refer to page A. Ref. Ref. Ref.
PAGE 110
SECTION 3 SCISSOR ARMS FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. – Note: To determine Power or Gravity Down refer to page A.
PAGE 111
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 3120726 DESCRIPTION PLATFORM INSTALLATION -MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . . . . . . . . HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . .
PAGE 112
SECTION 4 PLATFORM FIGURE 4-1.PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.
PAGE 113
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 114
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 115
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 116
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 117
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM # PART NUMBER 0257664 0258058 0258018 0258019 601 602 603 3340612 4240018 1670849 604 Not Required 1670856 1670847 605 Not Required 1670857 1670848 3120726 DESCRIPTION QTY.
PAGE 118
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 119
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 120
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 121
SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM # PART NUMBER 3510492 3510567 3510587 Extension Weldment Options: Power Down Machines Gravity Down Machines (Standard Machines) Gravity Down Machines (CSA Machines) 1 1 1 1 0256667 0256664 0256668 OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATION 1532E 1932E/2033E/2646E 2646E/2658E Ref. Ref. Ref.
PAGE 122
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 123
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 124
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 125
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 126
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM # S E C T I O N PART NUMBER DESCRIPTION QTY. Ref.
PAGE 127
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 128
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 129
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 130
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 131
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 132
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 133
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 134
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 137
SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 138
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 139
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) FIG & ITEM # PART NUMBER 3510555 3510556 3510557 1 2 3 4845405 4845406 3570000 3570001 3570002 4 5 6 7 8 9 10 11 3570009 3570010 3570011 0902345 0902346 0902347 2080041 1440322 4711400 3340826 12 0641408 13 3311405 0257523 0257524 0257525 0257526 0257529 0257530 0257531 0257532 0257534 0257535 0257536 0257537 101 102 103 3120726 1703464 3252507 4460138 2540002 DESCRIPTION QTY. REV.
PAGE 140
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 141
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 142
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 143
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 144
SECTION 4 PLATFORM FIGURE 4-7. EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 30 31 32 33 34 35 4712200 3322201 3431220 3450406 0641407 Flatwasher 3/4" Narrow Nut 3/4"-16NC Pin, Clevis 3/4" x 2.5" Pin, Cotter 1/8" x 1.
PAGE 145
SECTION 4 PLATFORM FIGURE 4-7. EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 146
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 147
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 148
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 149
SECTION 4 PLATFORM FIGURE 4-8. HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/ 2658E) (CONTINUED) FIG & ITEM # PART NUMBER 46 Not Required 0641406 47 48 Not Required 3380439 3380440 3340612 DESCRIPTION Bolt 1/4"-20NC x 3/4" Options: 2033E Machines 2046E/2646E/2658E Machines End Kick Panel Left Side Options: 2033E Machines 2046E/2646E Machines 2658E Machines Pad QTY. REV.
PAGE 150
SECTION 4 PLATFORM FIGURE 4-9.
PAGE 151
SECTION 4 PLATFORM FIGURE 4-9.
PAGE 152
SECTION 4 PLATFORM FIGURE 4-9.
PAGE 153
SECTION 4 PLATFORM FIGURE 4-9. HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 154
SECTION 4 PLATFORM FIGURE 4-10.
PAGE 155
SECTION 4 PLATFORM FIGURE 4-10. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM # 1 1A 1B 2 3 4 5 PART NUMBER 4360289 7012611 7012612 Not Used 3900177 4060914 See Note See Note See Note See Note See Note 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 to 22 23 24 to 28 29 3120726 1600276 4740120 3900178 0861013 0902234 0902298 7020075 7020076 3900227 4791400 2560141 0181847 3900226 3310601 4770600 0610123 4460463 4460470 4460471 Not Used 3252481 3252542 Not Used 4740066 DESCRIPTION QTY.
PAGE 156
SECTION 4 PLATFORM FIGURE 4-10.
PAGE 157
SECTION 4 PLATFORM FIGURE 4-10. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0256057 Ref. — 101 2420176 BATTERY DISCHARGE INDICATOR INSTALLATION (POWER DOWN MACHINES - OPTIONAL) Gauge, Battery Discharge Indicator 0255950 4360387 HORN COMPONENTS INSTALLATION Button, Horn Ref. 1 4 201 0255948 0140011 TILT ALARM INSTALLATION Alarm Ref.
PAGE 158
SECTION 4 PLATFORM FIGURE 4-11.
PAGE 159
SECTION 4 PLATFORM FIGURE 4-11.
PAGE 160
SECTION 4 PLATFORM FIGURE 4-12.
PAGE 161
SECTION 4 PLATFORM FIGURE 4-12.
PAGE 162
SECTION 4 PLATFORM FIGURE 4-12. CONTROLLER ASSEMBLY - PQ FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 163
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 DESCRIPTION PAGE BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . .
PAGE 164
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 165
SECTION 5 CYLINDERS FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. Ref. C A Note: To determine Power or Gravity Down refer to page A.
PAGE 166
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 167
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 168
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM # PART NUMBER 119 120 121 122 123 124 125 126 Kit Kit Kit 0100038 0100011 Not Used 3760368 0641408 S E C T I O N 2901278 DESCRIPTION Seal, Rod Wiper Ring, Back-up Primer, Locking Loctite #242 Ring, Washer Bolt 1/4"-20NC x 1" –––––––––– Seal Kit - 1683377 Cylinder (Includes Items 112-121) QTY. REV.
PAGE 169
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 170
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 171
SECTION 5 CYLINDERS (Continued) FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 172
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 173
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 174
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 116 117 118 119 120 7019801 7019800 7017382 7017399 7017398 Barrel Weldment Rod Weldment Head Piston Spacer –––––––––– Seal Kit - 1683500 Cylinder (Includes Items 101-109) 1 1 1 1 1 7017389 REV.
PAGE 175
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 176
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 177
SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 178
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 179
SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 180
SECTION 5 CYLINDERS FIGURE 5-6.
PAGE 181
SECTION 5 CYLINDERS FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 182
SECTION 5 CYLINDERS FIGURE 5-6.
PAGE 183
SECTION 5 CYLINDERS FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 184
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 185
SECTION 5 CYLINDERS FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 186
SECTION 5 CYLINDERS FIGURE 5-7.
PAGE 187
SECTION 5 CYLINDERS FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 188
SECTION 5 CYLINDERS FIGURE 5-8.
PAGE 189
SECTION 5 CYLINDERS FIGURE 5-8. PLATFORM EXTENSION CYLINDER ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION CYLINDER ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 7001609 7001610 Kit Kit Not Serviced Not Used 7017204 7001613 Kit Kit Kit Kit Kit 7001608 1683376 1683375 51 7017205 7017203 3120726 QTY.
PAGE 190
SECTION 5 CYLINDERS FIGURE 5-9.
PAGE 191
SECTION 5 CYLINDERS FIGURE 5-9. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION STEER CYLINDER ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 to 8 9 10 11 12 13 Kit Not Used Kit Kit Kit Not Serviced Not Used 7016708 Kit Not Used Kit Kit 7016707 1683351 1683428 1683351 1683429 51 Not Serviced 7017207 52 7001632 7017208 53 7016709 7017209 3120726 QTY.
PAGE 192
SECTION 5 CYLINDERS FIGURE 5-9. STEER CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 193
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 DESCRIPTION PAGE HYDRAULIC DIAGRAM - STANDARD (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - STANDARD (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 194
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 195
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 PART NUMBER DESCRIPTION QTY. REV. 2792219 2792220 2792221 2792222 Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E Ref. Ref. Ref. Ref.
PAGE 196
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 197
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 198
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 199
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 28 29 51 52 3120726 PART NUMBER DESCRIPTION QTY. REV. 2792316 2792317 2792318 2792319 Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E Ref. Ref. Ref. Ref.
PAGE 200
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 201
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER 2901410 2901385 201 4566968 4566897 4567026 202 4566969 4566898 DESCRIPTION TUBE KIT 1532E/1932E 2033E/2046E/2646E/2658E Tube, Suction (1532E/1932E) Tube, Suction (2033E/2046E/2646E/2658E Prior to S/N 21507) Tube, Suction (2033E/2046E/2646E/2658E S/N 21507 to Present) Tube, Return (1532E/1932E) Tube, Return (2033E/2046E/2646E/2658E) QTY. REV. Ref. Ref. Ref.
PAGE 202
SECTION 6 HYDRAULIC FIGURE 6-3.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: Diagram with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments. S E C T I O N 1282480* 2792268* 2792269* 2792270* 2792271* Hydraulic Diagrams - Hydraulically Operated Platform 2033E 2046E 2646E 2658E Ref. Ref. Ref. Ref. Ref.
PAGE 203
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 204
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 1282507/1282773* ALARMS ELECTRICAL DIAGRAM Ref. G/F 1282507/1282773* BEACON LIGHT ELECTRICAL DIAGRAM Ref. G/F 1282507/1282773* GENERATOR ELECTRICAL DIAGRAM Ref. G/F Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.
PAGE 205
SECTION 7 FIG & ITEM # PART NUMBER ELECTRICAL DESCRIPTION QTY. REV.
PAGE 206
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 207
SECTION 7 J1 ELECTRICAL GND 5 4 VOLTS 3 GND 6 DIR. B 1 24 VOLTS 7 DIR.
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 209
SECTION 7 ELECTRICAL J1 J1 GND 5 4 VOLTS 3 GND 6 DIR. B 1 24 VOLTS 7 DIR. A 2 LEFT 9 24 VOLTS 4 RIGHT 8 S1 S2 DIRECTION SWITCHES "D" "C" ROCKER SWITCHES DIRECTIONAL CONTROLLER J2 MEMBRANE SWITCH HARNESS J2 1 4 9 12 10 8 11 DASHED LINES FOR AUST. ONLY WHITE 15A C.B.
PAGE 210
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 211
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120726 1532E/1932E 2033E/2046E 2646E/2658E 7-9
PAGE 212
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
PAGE 213
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 4932832 4932973 4932831 4932972 201 202 203 203A 203B 203C 204 205 206 4460434 4460268 4921784 4921889 4921958 4922013 4922025 4460268 4460449 4460343 1060341 4460320 4921786 4921894 4921785 4921890 206A 4460268 4460225 207 4921831 4922014 4921891 208 209 210 211 212 Not Used 4460267 1060636 1060561 1060622 4921832 4921892 213 214 215 3120726 4921833 4921893 0840025 4922011 DESCRIPTION QTY.
PAGE 214
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # S E C T I O N PART NUMBER 301 to 304 305 Not Used 7003999 7019101 Not Available 305A 4460265 4460267 Not Used 4460463 4460470 4460471 306 to 317 318 319 320 321 321A 321B 321C 322 7 322A 322B E L E C T R I C A L 4921782 4921895 4460268 4460343 4460267 4921783 4921896 0100048 4460464 4460267 4460265 DESCRIPTION QTY. PLATFORM CONSOLE BOX ASSEMBLIES Note: To determine Power or Gravity Down refer to Page A.
PAGE 215
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 216
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 217
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 8-3 8-4 8-5 DESCRIPTION DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) . . . . . . . DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC). . . DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DECALS INSTALLATION -2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) .
PAGE 218
SECTION 8 DECALS FIGURE 8-1.
PAGE 219
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. DECAL INSTALLATION (COMMON PARTS) DECAL INSTALLATION - 1532E DECAL INSTALLATION - 1932E Ref. Ref. Ref.
PAGE 220
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM # PART NUMBER 51 3252467 3252468 DESCRIPTION Decal, Model Designation Options: 1532E 1932E DECAL INSTALLATION (OPTIONAL PARTS) 101 3252466 3252465 Decal - Capacity Options: 1532E 1932E QTY. REV. 1 Ref.
PAGE 221
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 222
SECTION 8 DECALS FIGURE 8-2.
PAGE 223
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. – I Note: To determine Power or Gravity Down refer to page A.
PAGE 224
SECTION 8 DECALS FIGURE 8-2.
PAGE 225
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 226
SECTION 8 DECALS FIGURE 8-3.
PAGE 227
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. – I Note: To determine Power or Gravity Down refer to page A.
PAGE 228
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) (CONTINUED) FIG & ITEM # PART NUMBER 0256416 0256417 0256418 0256419 51 3252469 3252470 3252471 3252472 DESCRIPTION DECAL INSTALLATION (VARIABLE PARTS) 2033E 2046E 2646E 2658E Decal - Designation Options: 2033E 2046E 2646E 2658E DECAL INSTALLATION (OPTIONAL PARTS) 101 S E C T I O N 3252460 3252463 3252463 Decal - Capacity Options: 2033E/2646E 2046E/2658E 2033E/2646E with 1000lbs Capacity QTY.
PAGE 229
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 8 DECALS FIGURE 8-4.
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SECTION 8 DECALS FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. – I Note: To determine Power or Gravity Down refer to page A.
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SECTION 8 DECALS FIGURE 8-4.
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SECTION 8 DECALS FIGURE 8-4.
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SECTION 8 DECALS FIGURE 8-5.
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SECTION 8 DECALS S E C T I O N 8 D E C A L S 3120726 1532E/1932E 2033E/2046E 2646E/2658E 8-19
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SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES FIG & ITEM # 1 to 20 21 22 23 24 25 26 26 27 28 S E C T I O N 29 30 31 32 33 34 35 PART NUMBER DESCRIPTION QTY. REV. 0257342 Note: To determine Power or Gravity Down refer to page A. DECAL INSTALLATION (STANDARD PARTS) Ref.
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SECTION 8 DECALS FIGURE 8-5.
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SECTION 8 DECALS FIGURE 8-5.
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SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM # PART NUMBER 2900962 2900945 2900947 2900926 2900960 2900959 2900963 2900958 DESCRIPTION 3252467 3252468 3252469 3252470 3252471 3252472 201 3252466 3252524 3252300 3252493 3252465 3252525 3252539 3252452 3120726 REV.
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SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM # PART NUMBER 201 (cont’d) 3252460 3252461 3252462 3252463 3252526 3252152 1703618 1703619 3252450 3252461 3252462 3252463 3252527 3252178 1703618 S E C T I O N 1703619 3252451 DESCRIPTION QTY. REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref. 0259107 AIR LINE ASSEMBLY (OPTIONAL) Ref. 0257491 ARMS ASSEMBLY/INSTALLATION - 11FT. (UNITED) Ref. 0257638 ASSEMBLY STEER & DRIVE INSTALLATION - 2646E (JAPAN OPTION) (TAIYO KENKI SPEC) Ref.
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SECTION 10 FIG & ITEM # S E C T I O N PART NUMBER 0256582/1282609 0257264/1282744 02572632/128244 1 0 S P E C I A L 1932E POWER DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 2033E/ 2046E/2646E/2658E POWER DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 1532E/ 1932E GRAVITY DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 2033E/ 2046E/2646E/2658E GRAVITY DOWN UNITS (JAPANESE SPEC) QTY. Ref. Ref. Ref.
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SECTION 10 FIG & ITEM # PART NUMBER DESCRIPTION QTY. 0257049 PIPE RACKS INSTALLATION Ref. 0253647 PRESSURE CHECKS INSTALLATION (PRIOR TO S/N 24267) PRESSURE CHECKS INSTALLATION (S/N 24267 TO PRESENT) Ref. Ref. 4460013 4460124 RECEPTACLE INSTALLATION - 110V RUSSELL STOLL Plug, Connector Receptacle 0252973 SELF-CLOSING GATE INSTALLATION Ref. 2901533 TEMPERATURE SWITCH SERVICE KIT Ref. 0257728 TUBE RACK INSTALLATION Ref.
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SECTION 10 FIG & ITEM # PART NUMBER SPECIAL OPTIONS DESCRIPTION QTY. REV.
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SECTION 11 PART NUMBER INDEX Part Number 0080190 0080228 0100001 0100011 0100015 0100019 0100020 0100038 0100048 0100076 0100080 0100081 0140011 0140022 0140033 0181622 0181684 0181847 0181874 0181875 0181880 0181922 0200531 0200532 0200533 0200534 0200535 0200536 0200537 0200538 0200539 0200540 0200541 0200542 0200543 0200544 0200564 0251202 0251249 0251250 0251304 0251393 0251395 0251879 0252586 0252587 3120726 Page 5-5, 5-9, 5-15, 5-19 .............. 5-11, 5-23 .........................
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SECTION 11 Part Number PART NUMBER INDEX Page 0256964 ....................... 2-20 0256965 ....................... 2-20 0256975 .................. 8-3, 8-7 0256976 .............. 8-11, 8-15 0257049 ....................... 10-3 0257115 ......................... 3-7 0257116 ....................... 3-15 0257117 ....................... 3-15 0257118 ....................... 3-23 0257119 ....................... 3-23 0257120 ....................... 3-31 0257121 ....................... 3-31 0257156 .............
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SECTION 11 Part Number Page 0641422 ....................... 3-16 0641424 .
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SECTION 11 Part Number 1701511 1701512 1701515 1701620 1701621 1701622 1701624 1701625 1701626 1701628 1701629 1701839 1701856 1701858 1701861 1702153 1702246 1702248 1702249 1702250 1702279 1702300 1702459 1702552 1702553 1702554 1702555 1702556 1702559 1702612 1702631 1702773 1702939 1702954 1703073 1703074 1703075 1703076 1703077 1703078 1703175 1703191 1703193 1703197 1703198 1703240 1703392 1703393 1703398 1703405 1703408 1703411 1703415 1703419 1703420 11-4 PART NUMBER INDEX Page 8-20 ...........
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SECTION 11 Part Number 2901384 2901385 2901403 2901404 2901405 2901409 2901410 2901424 2901425 2901443 2901489 2901490 2901491 2901492 2901501 2901502 2901503 2901504 2901506 2901507 2901524 2901525 2901527 2901528 2901529 2901533 2901571 2901573 2901844 2901845 2901846 2920093 2920119 2920146 2940045 2940056 2940061 2940064 2940097 2940098 2940099 2940100 2940101 2980113 3010088 3010112 3020017 3160207 3160208 3160214 3160219 3160220 3160221 3251243 3251503 3120726 Page ......................... 6-3 ..
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SECTION 11 Part Number 3480211 3480212 3480218 3510316 3510317 3510391 3510392 3510489 3510492 3510494 3510495 3510530 3510531 3510532 3510536 3510547 3510549 3510551 3510553 3510555 3510556 3510557 3510558 3510559 3510560 3510561 3510562 3510563 3510567 3510569 3510570 3510571 3510572 3510573 3510574 3510575 3510576 3510586 3510587 3510588 3510589 3510590 3510591 3510592 3520072 3520077 3534742 3534743 3534995 3535337 3535492 3535681 3537619 3538808 3538809 3538844 11-6 PART NUMBER INDEX Page .......
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SECTION 11 Part Number 4060807 4060865 4060914 4060915 4060927 4060928 4060929 4060930 4060931 4060937 4060941 4130329 4130332 4130336 4130348 4130349 4160078 4160133 4160134 4160137 4160141 4160146 4220044 4220166 4240018 4240033 4240084 4240114 4240116 4240125 4240127 4240128 4300133 4340702 4360070 4360164 4360215 4360236 4360277 4360278 3120726 Page 3-8, 3-16, 3-24, 3-32 .............. 1-30, 1-36 ....................... 4-45 .............. 4-37, 4-41 .............. 1-29, 1-35 .................
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SECTION 11 Part Number 4761500 4761600 4761800 4770600 4791400 4843706 4844414 4844585 4844586 4844987 4845037 4845040 4845077 4845104 4845129 4845130 4845268 4845269 4845270 4845271 4845311 4845312 4845314 4845315 4845319 4845326 4845357 4845358 4845359 4845360 4845365 4845366 4845383 4845385 4845405 4845416 4845431 4845475 4845480 4845483 4845484 4845485 4845490 4845495 4845496 4845497 4845498 4845529 4845814 4920140 4921753 4921754 11-8 PART NUMBER INDEX Page 2-20, 2-23, 4-4, 4-6, 4-9, 4-11, 419, 4
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SECTION 11 Part Number 7016415 7016416 7016418 7016419 7016420 7016421 7016630 7016654 7016700 7016703 7016706 7016707 7016708 7016709 7016742 7016743 7016746 7016747 7016748 7016781 7017200 7017201 7017202 7017203 7017204 7017205 7017207 7017208 7017209 7017220 7017221 7017222 7017223 7017367 7017372 7017373 7017374 7017375 7017376 7017377 7017378 7017379 7017380 7017381 7017382 7017383 7017384 7017385 7017386 7017387 7017388 7017389 7017398 7017399 7017444 7017445 7018300 7018301 7018302 3120726 Page
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SECTION 11 Part Number 11-10 PART NUMBER INDEX Page Part Number Page Part Number 1532E/1932E 2033E/2046E 2646E/2658E Page Part Number Page 3120726
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Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.