Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machinery2658E

Illustrated Parts Manual

Models

1532E/1932E

2033E/2046E

2646E/2658E

P/N

3120847

January 27, 2012

Summary of content (244 pages)

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Illustrated Parts Manual Models 1532E/1932E 2033E/2046E 2646E/2658E P/N 3120847 January 27, 2012
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REVISION LOG Power Down Machines include machines built through S/Ns 34920 except those S/Ns listed below. Gravity Down Machines include machines with S/Ns 33685, 33686, 33687, 33691, 33692, 33693, 33697, 33698, 33699, 33701 to 33707, 34044, 34049, 34141, 34142, 34143, 34172, 34173, 34174 and 34921 to present. April 1997 Original Issue (Separated 3120838 Complete Manual into 3 Individual Manuals. Added Gravity Down Machine components.
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REVISION LOG B 1532E/1932E/2033E/2046E/2646E/2658E 3120847
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 DRIVE MOTOR ASSEMBLIES - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 DRIVE MOTOR ASSEMBLIES - EATON. . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. 4-4 4-5 4-6 4-7 4-8 TITLE PAGE NO. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . 4-24 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 CONTROLLER ASSEMBLY - OEM . . . . . .
PAGE 7
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 3120847 DESCRIPTION DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLIES- WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLIES- EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . .
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SECTION 1 FRAME S E C T I O N FIGURE 1-1.
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SECTION 1 FRAME . FIGURE 1-1.
PAGE 10
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1.
PAGE 12
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 13
SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 14
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
PAGE 15
SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE (CONTINUED) FIG & ITEM # PART NUMBER 55 7016412 7016421 7016412 DESCRIPTION Nut Options: 1532E/1932E 2033E 2046E/2646E/2658E QTY. REV.
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SECTION 1 FRAME FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-3.
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SECTION 1 FRAME . FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON FIG & ITEM # PART NUMBER DESCRIPTION DRIVE MOTOR ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 17 18 19 20 7007892 7007893 7007894 7007895 7007896 7009919 7009920 7007897 7007898 Not Used 7020300 Not Used 7020302 Not Used 7020312 7009934 7020304 7020305 3160219 3160220 3160221 51 7007899 7020306 7020308 52 7020301 7020307 7020309 53 7020303 7020310 7020310 3120847 QTY.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4.
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SECTION 1 FRAME FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
PAGE 22
SECTION 1 FRAME S E C T I O N FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 22 1683362 1683499 1683362 1 101 102 103 104 105 106 107 108 109 110 111 112 113 F R A M E Brake Cylinder Assembly Options (See Section 5 for Breakdown): 1532E/1932E/2046E/2646E/2658E Prior to S/N 33691 1532E/1932E/2046E/2646E/2658E S/N 33691 to Present 2033E QTY. HUB ASSEMBLY Ref.
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SECTION 1 FRAME FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-5.
PAGE 25
SECTION 1 FRAME . FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
PAGE 26
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
PAGE 27
SECTION 1 FRAME . FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
PAGE 28
SECTION 1 FRAME S E C T I O N FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 0255724 0255516 0255638 0255639 51 4845104 4845360 4845383 4845268 4845357 4845269 4845358 4845270 4845359 1 F R A M E 52 4160134 4160146 53 3841308 3841266 54 4845319 4845077 55 0362511 0362654 56 56A 56B 1-22 4360397 4360401 DESCRIPTION QTY. POTHOLE PROTECTION SYSTEM INSTALLATIONS (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E Ref.
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SECTION 1 FRAME FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 30
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
PAGE 31
SECTION 1 FRAME . FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to Page A.
PAGE 32
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
PAGE 33
SECTION 1 FRAME FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 34
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
PAGE 35
SECTION 1 FRAME . FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. Ref. Ref. Ref. A A A B Note: To determine Power or Gravity Down refer to Page A.
PAGE 36
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
PAGE 37
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER 605 606 607 to 608 609 610 611 612 613 3311505 1060627 Not Used 0840027 0641510 3311505 3820023 4740455 0256374 0256373 701 3539735 4845314 702 703 704 705 3539736 4845315 0641610 3311605 4751600 0257372 801 802 803 804 3120847 4240084 0641408 3311405 4751400 DESCRIPTION QTY.
PAGE 38
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
PAGE 39
SECTION 1 FRAME . FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. — A Note: To determine Power or Gravity Down refer to Page A.
PAGE 40
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
PAGE 41
SECTION 1 FRAME FIGURE 1-9.
PAGE 42
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
PAGE 43
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 44
SECTION 1 FRAME S E C T I O N FIGURE 1-10.
PAGE 45
SECTION 1 FRAME . FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE FIG & ITEM # PART NUMBER 0400148 0400145 1 7011658 7018524 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3120847 7011543 7011523 7011560 7011576 Not Available 7011596 7018512 7018513 7011551 7011517 7011687 7018515 7018516 7011528 7018514 7011509 7011667 7011684 7018509 DESCRIPTION QTY. BATTERY CHARGER ASSEMBLIES - SINGLE VOLTAGE Note: Charger Serial Number Nameplate located on front of charger.
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SECTION 1 FRAME S E C T I O N FIGURE 1-11.
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SECTION 1 FRAME . FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - DUAL VOLTAGE FIG & ITEM # PART NUMBER 0400146 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120847 7011681 7011523 7011542 7011576 7018531 7018512 7018517 7011551 7011517 7018522 7011687 7011528 7018516 7018514 7011509 7018518 7018592 7011513 7018520 7018533 7018509 DESCRIPTION QTY. BATTERY CHARGER ASSEMBLIES- DUAL VOLTAGE Note: Charger Serial Number Nameplate located on front of charger. First line is the charger spec and date code.
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SECTION 1 FRAME S E C T I O N FIGURE 1-12.
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SECTION 1 FRAME . FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT FIG & ITEM # PART NUMBER 0400178 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 7011509 7018514 7018578 7011621 7020638 7018582 7018583 7011590 7018585 7018564 7018555 7020605 7018586 7020639 7018589 7018537 7020637 2901844 2901847 101 102 103 3120847 1060689 1060691 4922233 0400178 DESCRIPTION QTY. REV. BATTERY CHARGER ASSEMBLIES Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-12. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 51
SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 DESCRIPTION HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 GROUND COMPONENTS FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS .. FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. H Note: To determine Power or Gravity Down refer to page A.
PAGE 54
SECTION 2 GROUND COMPONENTS FIGURE 2-2.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 4/B Note: To determine Power or Gravity Down refer to page A.
PAGE 56
SECTION 2 GROUND COMPONENTS FIGURE 2-3.
PAGE 57
SECTION 2 GROUND COMPONENTS . FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A. HYDRAULIC COMPONENTS INSTALLATION (STANDARD PARTS) 1 2 3 3A 3B 3C 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3120847 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 60
SECTION 2 GROUND COMPONENTS FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 63
SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 64
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 66
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 67
SECTION 2 GROUND COMPONENTS FIGURE 2-5. VALVE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 68
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 69
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 70
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 71
SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 72
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
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SECTION 2 GROUND COMPONENTS FIGURE 2-7. BATTERY INSTALLATIONS FIG & ITEM # PART NUMBER 0255891 0256921 1 2 3 4 5 6 7 8 9 10 1 12 13 14 15 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 101 102 103 104 105 106 107 108 109 110 111 112 3120847 DESCRIPTION BATTERY INSTALLATION - STD 1532E/1932E BATTERY INSTALLATION - U/L 1532E/1932E QTY. REV. Ref. Ref.
PAGE 74
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 75
SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 DESCRIPTION PAGE SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . 3-2 SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . 3-6 SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . 3-10 SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . .
PAGE 76
SECTION 3 SCISSOR ARMS FIGURE 3-1.
PAGE 77
SECTION 3 SCISSOR ARMS . FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 101 PART NUMBER DESCRIPTION QTY. REV. 0255697 Note: To determine Power or Gravity Down refer to page A. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) Ref.
PAGE 78
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 5/E Note: To determine Power or Gravity Down refer to page A. 0256527 S E C T I O N 1320224 3941406 4240018 4751400 4240033 4460328 4240127 CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Clamp, Loop 5/8" Screw, Self-Tapping 1/4" x 3/4" Tie-Strap 15”/38cm Flatwasher 1/4" Tie-Strap 7.
PAGE 79
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 80
SECTION 3 SCISSOR ARMS FIGURE 3-2.
PAGE 81
SECTION 3 SCISSOR ARMS . FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37 PART NUMBER DESCRIPTION QTY. REV. 0257115 Note: To determine Power or Gravity Down refer to page A. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) Ref.
PAGE 82
SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 8/G Note: To determine Power or Gravity Down refer to page A.
PAGE 83
SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 84
SECTION 3 SCISSOR ARMS FIGURE 3-3.
PAGE 85
SECTION 3 SCISSOR ARMS . FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION QTY. REV. 0255751 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 86
SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 6/F Note: To determine Power or Gravity Down refer to page A.
PAGE 87
SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 88
SECTION 3 SCISSOR ARMS FIGURE 3-4.
PAGE 89
SECTION 3 SCISSOR ARMS . FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION QTY. REV. 0257116 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 90
SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 10/I Note: To determine Power or Gravity Down refer to page A.
PAGE 91
SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 92
SECTION 3 SCISSOR ARMS FIGURE 3-5.
PAGE 93
SECTION 3 SCISSOR ARMS . FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMBER DESCRIPTION QTY. REV. 0255571 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 94
SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 5/E Note: To determine Power or Gravity Down refer to page A.
PAGE 95
SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 96
SECTION 3 SCISSOR ARMS FIGURE 3-6.
PAGE 97
SECTION 3 SCISSOR ARMS . FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 PART NUMBER DESCRIPTION QTY. REV. 0257118 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 98
SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 9/G Note: To determine Power or Gravity Down refer to page A.
PAGE 99
SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 100
SECTION 3 SCISSOR ARMS FIGURE 3-7.
PAGE 101
SECTION 3 SCISSOR ARMS . FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART NUMBER DESCRIPTION QTY. REV. 0255618 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 102
SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. – Note: To determine Power or Gravity Down refer to page A.
PAGE 103
SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 104
SECTION 3 SCISSOR ARMS FIGURE 3-8.
PAGE 105
SECTION 3 SCISSOR ARMS . FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 PART NUMBER DESCRIPTION QTY. REV. 0257120 Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES Ref.
PAGE 106
SECTION 3 SCISSOR ARMS FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 9/G Note: To determine Power or Gravity Down refer to page A.
PAGE 107
SECTION 3 SCISSOR ARMS FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 108
SECTION 3 SCISSOR ARMS FIGURE 3-9.
PAGE 109
SECTION 3 SCISSOR ARMS . FIGURE 3-9.
PAGE 110
SECTION 3 SCISSOR ARMS FIGURE 3-10.
PAGE 111
SECTION 3 SCISSOR ARMS . FIGURE 3-10.
PAGE 112
SECTION 3 SCISSOR ARMS FIGURE 3-11.
PAGE 113
SECTION 3 SCISSOR ARMS . FIGURE 3-11.
PAGE 114
SECTION 3 SCISSOR ARMS FIGURE 3-11. ARM GUARDS INSTALLATION - ALL 2658E BUILT S/N 51216 TO PRESENT FIG & ITEM # PART NUMBER 114 115 116 117 118 3340780 0641536 0962074 0962075 3900213 S E C T I O N DESCRIPTION Pad Bolt 5/16”-18NC x 4 1/2” Bushing Bushing Screw, Button Head 3/8”-16NC x3/8” QTY. REV.
PAGE 115
SECTION 3 SCISSOR ARMS FIGURE 3-11. ARM GUARDS INSTALLATION - ALL 2658E BUILT S/N 51216 TO PRESENT FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 116
SECTION 3 SCISSOR ARMS FIGURE 3-12.
PAGE 117
SECTION 3 SCISSOR ARMS . FIGURE 3-12.
PAGE 118
SECTION 3 SCISSOR ARMS FIGURE 3-12. PLATFORM DESCENT DELAY SYSTEM INSTALLATION - 1532E/ 1932E/2033E/2046E/ 2646E BUILT S/N 30542 TO PRESENT (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 119
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 DESCRIPTION PLATFORM INSTALLATION -MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . . . . . . . . HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . . . .
PAGE 120
SECTION 4 PLATFORM FIGURE 4-1.PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.
PAGE 121
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 122
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 123
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 124
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 125
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 126
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 127
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 128
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 129
SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 130
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 131
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 132
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 133
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 134
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM # PART NUMBER 0252973 301 302 303 304 305 to 306 307 308 309 310 311 312 4844100 4844104 3300373 3900184 Not Used 4160028 3520072 2940074 3911014 3311005 4751000 DESCRIPTION SELF-CLOSING ACCESS GATE INSTALLATION (CE SPEC - OPTIONAL / AUSTRALIAN SPEC STANDARD) QTY. REV. Ref.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 137
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 138
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 139
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 140
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 141
SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 142
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 143
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 144
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 145
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 146
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 147
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 148
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 149
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM # 1 1A 1B 2 3 4 5 PART NUMBER 4360289 7012611 7012612 Not Used 3900177 4060914 See Note See Note See Note See Note See Note 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 to 22 23 24 to 28 29 3120847 1600276 4740120 3900178 0861013 0902234 0902298 7020075 7020076 3900227 4791400 2560141 0181847 3900226 3310601 4770600 0610123 4460463 4460470 4460471 Not Used 3252481 3252542 Not Used 4740066 DESCRIPTION QTY.
PAGE 150
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 151
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 201 0255950 4360387 301 0255948 0140011 DESCRIPTION QTY. REV. HORN COMPONENTS INSTALLATION Button, Horn Ref. 1 4 TILT ALARM INSTALLATION Alarm Ref.
PAGE 152
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 153
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 154
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 155
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 156
SECTION 4 PLATFORM FIGURE 4-8. CONTROLLER ASSEMBLY - PQ (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 157
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 DESCRIPTION PAGE BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 158
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 159
SECTION 5 CYLINDER FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. Ref. C A Note: To determine Power or Gravity Down refer to page A.
PAGE 160
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 161
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 162
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM # PART NUMBER 119 120 121 122 123 124 125 126 Kit Kit Kit 0100038 0100011 Not Used 3760368 0641408 S E C T I O N 2901278 DESCRIPTION Seal, Rod Wiper Ring, Back-up Primer, Locking Loctite #242 Ring, Washer Bolt 1/4"-20NC x 1" –––––––––– Seal Kit - 1683377 Cylinder (Includes Items 112-121) QTY. REV.
PAGE 163
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 164
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 165
SECTION 5 CYLINDER (Continued) FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 166
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 167
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 168
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 116 117 118 119 120 7019801 7019800 7017382 7017399 7017398 Barrel Weldment Rod Weldment Head Piston Spacer –––––––––– Seal Kit - 1683500 Cylinder (Includes Items 101-109) 1 1 1 1 1 7017389 REV.
PAGE 169
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 170
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 171
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 172
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 173
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 174
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 175
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 176
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 177
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 178
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 179
SECTION 5 CYLINDER FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 180
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 181
SECTION 5 CYLINDER FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 182
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 183
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION STEER CYLINDER ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 to 8 9 10 11 12 13 Kit Not Used Kit Kit Kit Not Serviced Not Used 7016708 Kit Not Used Kit Kit 7016707 1683351 1683428 1683351 1683429 51 Not Serviced 7017207 52 7001632 7017208 53 7016709 7017209 3120847 QTY.
PAGE 184
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 185
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 DESCRIPTION PAGE HYDRAULIC DIAGRAM - STANDARD (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - STANDARD (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 186
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 187
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 PART NUMBER DESCRIPTION QTY. REV. 2792219 2792220 2792221 2792222 Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E Ref. Ref. Ref. Ref.
PAGE 188
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 189
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 190
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 191
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 28 29 3120847 PART NUMBER DESCRIPTION QTY. REV. 2792316 2792317 2792318 2792319 Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E Ref. Ref. Ref. Ref.
PAGE 192
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 193
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 194
SECTION 6 HYDRAULIC FIGURE 6-3.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: Diagram with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments.
PAGE 195
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 196
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 1282507/1282773* ALARMS ELECTRICAL DIAGRAM Ref. G/F 1282507/1282773* BEACON LIGHT ELECTRICAL DIAGRAM Ref. G/F 1282507/1282773* GENERATOR ELECTRICAL DIAGRAM Ref. G/F Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.
PAGE 197
SECTION 7 FIG & ITEM # PART NUMBER ELECTRICAL DESCRIPTION QTY. REV.
PAGE 198
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 199
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120847 1532E/1932E/2033E/2046E/2646E/2658E 7-5
PAGE 200
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 201
SECTION 7 ELECTRICAL J1 J1 GND 5 4 VOLTS 3 GND 6 DIR. B 1 24 VOLTS 7 DIR. A 2 LEFT 9 24 VOLTS 4 RIGHT 8 S1 S2 DIRECTION SWITCHES "D" "C" ROCKER SWITCHES DIRECTIONAL CONTROLLER J2 MEMBRANE SWITCH HARNESS J2 1 4 9 12 10 8 S E C T I O N 11 DASHED LINES FOR AUST. ONLY WHITE 15A C.B.
PAGE 202
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 203
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120847 1532E/1932E/2033E/2046E/2646E/2658E 7-9
PAGE 204
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: To determine Power or Gravity Down refer to page A.
PAGE 205
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 4932832 4932973 4932831 4932972 4933005 201 202 203 203A 203B 203C 204 205 206 4460434 4460268 4921784 4921889 4921958 4922013 4922025 4460268 4460449 4460343 1060341 4460320 4921786 4921894 4921785 4921890 206A 4460268 4460225 207 4921831 4922014 4921891 208 209 210 211 212 Not Used 4460267 1060636 1060561 1060622 4921832 4921892 213 4921833 4921893 3120847 DESCRIPTION QTY.
PAGE 206
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 214 215 0840025 4922011 301 to 304 305 Not Used 7003999 7019101 Not Available 305A 4460265 4460267 Not Used 4460463 4460470 4460471 306 to 317 318 319 320 321 321A 321B 321C 322 7 E L E C T R I C A L 322A 322B 4921782 4921895 4460268 4460343 4460267 4921783 4921896 0100048 4460464 4460267 4460265 DESCRIPTION Boot, Terminal Harness - Lift Down (S/N 36817 to Present) Ref.
PAGE 207
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 403 403A 404 405 406 406A 407 407A 408 408A 409 409A 410 410A 4921821 4921988 4460424 4460268 4921822 1060341 Not Available 1060341 4360164 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 DESCRIPTION QTY.
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 503 504 4460260 504A 1060606 1060605 4460618 DESCRIPTION Housing, Terminal (S/N 31685 to Present) Battery Cable Harness Assembly 1532E/1932E 2033E/2046E/2646E/2658E Connector, Anderson QTY. REV.
PAGE 209
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 8-3 8-4 DESCRIPTION DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES . . . . . . . . . . . . . . . . . . DECALS INSTALLATION - 1532E/1932E GRAVITY DOWN MACHINES . . . . . . . . . . . . . . . . . DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES . . . . . . . DECALS INSTALLATION -2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES . . . . . .
PAGE 210
SECTION 8 DECALS FIGURE 8-1.
PAGE 211
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. DECAL INSTALLATION (COMMON PARTS) DECAL INSTALLATION (STANDARD PARTS) Ref. Ref.
PAGE 212
SECTION 8 DECALS FIGURE 8-1.
PAGE 213
SECTION 8 DECALS FIGURE 8-1.
PAGE 214
SECTION 8 DECALS FIGURE 8-2.
PAGE 215
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E GRAVITY DOWN MACHINES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 5 Note: To determine Power or Gravity Down refer to Page A 1 to 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 0257342 DECAL INSTALLATION (STANDARD PARTS) Ref.
PAGE 216
SECTION 8 DECALS FIGURE 8-2.
PAGE 217
SECTION 8 DECALS FIGURE 8-2.
PAGE 218
SECTION 8 DECALS FIGURE 8-2.
PAGE 219
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 220
SECTION 8 DECALS FIGURE 8-3.
PAGE 221
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. Ref. – Note: To determine Power or Gravity Down refer to page A.
PAGE 222
SECTION 8 DECALS FIGURE 8-3.
PAGE 223
SECTION 8 DECALS FIGURE 8-3.
PAGE 224
SECTION 8 DECALS FIGURE 8-3.
PAGE 225
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 226
SECTION 8 DECALS FIGURE 8-4.
PAGE 227
SECTION 8 DECALS FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 5 Note: To determine Power or Gravity Down refer to page A. 1 to 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 0257342 DECAL INSTALLATION (STANDARD PARTS) Ref.
PAGE 228
SECTION 8 DECALS FIGURE 8-4.
PAGE 229
SECTION 8 DECALS FIGURE 8-4.
PAGE 230
SECTION 8 DECALS FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM # PART NUMBER 121 3252080 3252454 2900961 2900915 2900917 2900918 S E C T I O N 2900919 2900920 2900916 200 3252469 3252470 3252471 3252472 8 201 D E C A L S 202 8-22 3252509 3252562 3252510 3252520 3252509 3252521 0251642 4420052 DESCRIPTION QTY.
PAGE 231
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 232
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
PAGE 233
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION QTY. MISCELLANEOUS SPECIAL OPTIONS Note: To determine Power or Gravity Down refer to page A. Ref. Ref.
PAGE 234
SECTION 10 FIG & ITEM # S E C T I O N PART NUMBER 7002823 4460467 4460510 7002822 7016654 7004275 7004276 7002826 2901443 1 0 SPECIAL OPTIONS DESCRIPTION Pin/Socket Extractor - Universal (To Remove Pins/ Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1" Seal Installa
PAGE 235
SECTION 11 PART NUMBER INDEX Part Number 0080190 0080228 0100001 0100011 0100015 0100019 0100020 0100035 0100038 0100048 0100076 0100080 0100081 0140011 0140022 0140033 0181622 0181684 0181847 0181874 0181875 0181880 0181888 0181889 0181892 0200531 0200532 0200533 0200534 0200535 0200536 0200537 0200538 0200539 0200540 0200541 0200542 0200543 0200544 0251202 0251249 0251250 0251304 0251393 0251395 0251601 0251603 3120847 Page 5-5, 5-9, 5-15, 5-19 .............. 5-11, 5-23 .........................
PAGE 236
SECTION 11 Part Number 0256842 0256845 0256850 0256861 0256921 0256959 0256960 0256961 0256962 0256963 0256964 0256965 0256975 0256976 0257049 0257115 0257116 0257118 0257120 0257156 0257172 0257173 0257174 0257179 0257180 0257181 0257182 0257183 0257184 0257185 0257186 0257190 0257191 0257192 0257193 0257208 0257210 0257212 0257265 0257266 0257271 0257272 0257274 0257276 0257277 0257279 0257281 0257282 0257284 0257285 0257286 0257287 0257288 0257289 0257290 0257291 0257292 0257293 0257294 11-2 PART NUMB
PAGE 237
SECTION 11 Part Number 0840035 0860520 0861013 0861070 0901830 0901906 0901930 0902137 0902151 0902198 0902221 0902234 0902298 0902340 0902341 0902344 0902365 0902371 0902421 0902438 0902439 0940057 0940060 0940061 0940065 0940079 0940080 0940081 0940082 0960239 0960407 0961833 0961896 0961897 0961994 0961995 0961996 0961997 0962004 0962010 0962012 0962013 0962014 0962015 0962017 0962069 0962070 0962073 0962074 0962075 0962085 0962154 3120847 Page ......................... 4-5 8-3, 8-7, 8-13, 8-19 ...
PAGE 238
SECTION 11 Part Number 1703663 1703665 1703766 1703767 1703768 1703769 1703770 1703771 1760165 1780290 1780291 2080043 2080048 2120072 2120105 2160002 2160006 2160008 2200233 2220218 2220346 2220347 2220371 2220372 2220373 2220385 2220415 2220466 2220470 2220473 2220501 2220515 2220585 2220602 2220606 2220618 2220619 2220628 2220664 2220773 2220775 2220828 2220883 2220885 2221000 2221014 2360395 2360396 2360397 2360399 2360412 2360419 2360428 2360429 2360431 2360432 2360433 2360434 11-4 PART NUMBER INDEX
PAGE 239
SECTION 11 Part Number 3311401 3311402 3311405 3311501 3311505 3311605 3311608 3311801 3311805 3312202 3312205 3321402 3322202 3340564 3340612 3340629 3340645 3340780 3120847 Page 11, 4-14, 4-17, 4-20, 4-22, 4-26, 4-29 2-19, 2-23, 4-4, 4-5, 4-9, 4-11, 4-16, 4-21, 4-22, 4-25, 4-28, 4-29, 4-32, 8-3, 8-7, 8-13, 819 5-5, 5-9, 5-15, 5-19 1-15, 1-29, 1-30, 131, 1-33, 1-34, 1-35, 2-3, 2-5, 27, 2-8, 2-11, 212, 2-19, 2-20, 2-23, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32, 3-35, 3-37, 3-39, 4-4, 4-6, 4-9, 4-1
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SECTION 11 Part Number 3841321 3841322 3841324 3841332 3841333 3841334 3841337 3841338 3841379 3841387 3860052 3860059 3860065 3860079 3900168 3900177 3900178 3900184 3900213 3900226 3900227 3900256 3911008 3911014 3911020 3911024 3911028 3911034 3930828 3931032 3931416 3931516 3931620 3931720 3941406 3951005 3951603 3960389 4060807 4060914 4060927 4060928 4060936 4060937 4130329 4130332 4130336 4160028 11-6 PART NUMBER INDEX Page ......................... 1-3 ......................... 1-3 ..........
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SECTION 11 Part Number Page 4712200 4-10, 4-15, 4-21, 427 4712400 .............. 1-21, 1-25 4740066 4-10, 4-15, 4-21, 427, 4-31 4740120 ....................... 4-31 4740307 ................ 3-7, 3-15 4740419 .................. 1-3, 1-5 4740438 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 4740453 .................. 1-3, 1-4 4740455 .............. 1-31, 1-35 4740474 .............. 2-23, 2-24 4740479 .......................
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SECTION 11 Part Number 7011658 7011667 7011681 7011684 7011687 7011925 7011934 7011935 7011970 7011971 7011972 7011976 7011978 7011979 7011980 7012611 7012612 7012613 7012773 7012792 7012793 7012794 7012953 7012967 7013711 7014676 7016315 7016319 7016320 7016337 7016348 7016349 7016351 7016352 7016372 7016397 7016400 7016401 7016402 7016403 7016404 7016405 7016406 7016407 7016408 7016409 7016410 7016411 7016412 7016413 7016414 7016415 7016416 7016418 7016419 7016420 7016421 7016630 11-8 PART NUMBER INDEX
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Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.