Parts Manual

ManualsBrandsJLG ManualsSpecial machinery26MRT ANSI

Illustrated Parts Manual

Model

26MRT

P/N

3120792

October 17, 2013

Summary of content (138 pages)

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Illustrated Parts Manual Model 26MRT P/N 3120792 October 17, 2013
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REVISION LOG February 4, 2000 - Original Issue Of Manual (Was part of complete Manual #3123003) (Edited to 0010520 Revision 37) October 30, 2000 - Revised (Edited to 0010520 Revision 37) February 25, 2004 - Revised September 15, 2007 - Revised June 24, 2011 - Revised October 17, 2013 - Revised 3120792 A
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REVISION LOG B 3120792
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 FRAME AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 REAR DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC - VANGUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 ELECTRICAL SCHEMATIC - YANMAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 DESCRIPTION Frame And Steering Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Brake Assembly . . . .
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SECTION 1 FRAME 12 17 1 14 15 FIGURE 1-1.
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SECTION 1 FRAME . FIGURE 1-1.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2. REAR DRIVE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 1 101 F R A M E 7018701 7018702 7020112 102 103 104 105 1-6 7018700 7020113 4640113 1703067 3300407 DESCRIPTION QTY. Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals.
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SECTION 1 FRAME FIGURE 1-2. REAR DRIVE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-3.
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SECTION 1 FRAME . FIGURE 1-3. DRIVE MOTOR ASSEMBLY FIG & ITEM # PART NUMBER 3160202 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 36 37 38 39 40 41 42 43 44 45 7014901 Kit 7014902 Kit 7014903 7009913 7014904 Kit Kit Kit Kit Kit Kit Kit Kit Kit 7009918 7009979 Kit 7014905 7009980 7009905 Not Serviced 7000191 7002159 7000192 Not Used 7002157 7014906 7014907 7014908 7014909 7014910 Kit Not Serviced 7009940 7014911 3120792 DESCRIPTION DRIVE MOTOR ASSEMBLY QTY. REV. Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4.
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SECTION 1 FRAME . FIGURE 1-4. DRIVE BRAKE ASSEMBLY FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 to 29 30 31 3120792 PART NUMBER QTY. REV. 0920103 DRIVE BRAKE ASSEMBLY DESCRIPTION Ref.
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SECTION 1 FRAME 10 12 FIGURE 1-5.
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SECTION 1 FRAME . FIGURE 1-5. DRIVE AXLE ASSEMBLY FIG & ITEM # PART NUMBER 0280148 0280150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 29 30 31 32 33 34 35 36 37 38 39 QTY. Ref. Ref. S/N 27815 to Present Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-6.
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SECTION 1 FRAME . FIGURE 1-6.
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SECTION 1 FRAME S E C T I O N 1 F R A M E FIGURE 1-6.
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SECTION 1 FRAME FIGURE 1-6. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-7. HYDRAULIC DRIVE GENERATOR INSTALLATION 4 19 4 307 302 19 18 12 1 16 304 303 305 306 23 USE EXISTING BOLT 20 F R A M E 14 21 3 15 22 19 13 22 6 9 22 17 6 21 22 107 5 2 5 22 104 107 10 109 6 21 22 22 15 109 104 103 109 7 108 106 109 108 106 105 105 10 202 201 FRAME REF.
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SECTION 1 FRAME . FIGURE 1-7.
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SECTION 1 FRAME S E C T I O N FIGURE 1-7. HYDRAULIC DRIVE GENERATOR INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 4922232 201 202 203 1 301 302 F R A M E 303 304 305 306 307 1-20 4460138 4460779 1060308 DESCRIPTION CABLE HARNESS 110VOLT Plug, Male Plug, Female Cable 12/3 QTY. REV. Ref. 1 1 1 7ft/2.1m 4641100 HYDRAULIC VALVE ASSEMBLY Ref.
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SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 DESCRIPTION Control Valves & Tanks Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vanguard Gas Engine Installation (Prior to S/N 48113) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 GROUND COMPONENTS FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-1.
PAGE 30
SECTION 2 GROUND COMPONENTS FIGURE 2-1.
PAGE 31
SECTION 2 GROUND COMPONENTS FIGURE 2-1. CONTROL VALVES & TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 GROUND COMPONENTS FIGURE 2-2.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-2.
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2-8 44 84 118 51 87 41 85 116 40 64 65 46 29 36 22 23 26 27 33 24 25 34 FUEL TANK LOCATED IN HYDRAULIC TRAY 10 4 101C 101 132 106 101B 7 8 71 35 36 105 101A 82 83 69 70 126 20 68 23 103 36 112 36 86 35 40 41 45 SUPPLIED WITH ENGINE 45 32 119 122 104 107 19 9 49 26 27 33 10 24 25 34 125 77 78 79 115 124 114 121 127 128 129 123 17 INSTALL BETWEEN STARTER BOLT AND ENGINE MTG 67 MTG BOLT TO TRAY 31 41 24 47 74 75 80 G R O U N D 11 11C 13 81 1 21 73 75 2 5
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SECTION 2 GROUND COMPONENTS . FIGURE 2-3. VANGUARD GAS ENGINE INSTALLATION (PRIOR TO S/N 48113) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0255959 VANGUARD ENGINE ASSEMBLY & INSTALLATION (PRIOR TO S/N 48113) Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. VANGUARD GAS ENGINE INSTALLATION (PRIOR TO S/N 48113) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 129 130 131 132 133 7017634 7017633 7017642 7017669 7017646 DESCRIPTION Lever, Governor Bracket, Control Spring, Governor Elbow, Carburetor Flywheel/Ring Gear Assembly (Not Shown) QTY. REV.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. VANGUARD GAS ENGINE INSTALLATION (PRIOR TO S/N 48113) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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2-14 44 84 118 40 41 41 51 85 87 116 64 65 26 27 33 36 101B 119 71 32 7 8 35 36 105 101C 101 101A 82 83 106 103 112 40 41 24 25 34 35 36 20 126 FUEL TANK LOCATED IN HYDRAULIC TRAY 10 35 45 4 32 122 19 68 9 104 107 49 72 26 27 33 10 24 25 34 125 130 115 124 114 121 127 128 129 123 17 BOLT AND ENGINE MTG 67 MTG BOLT TO TRAY INSTALL BETWEEN STARTER 31 47 74 75 80 81 1 21 73 75 129 70 3 69 INSTALL ON BACK OF ENGINE TRAY 2 131 45 46 11 11C 13 14 15
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SECTION 2 GROUND COMPONENTS . FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-5. DUAL FUEL INSTALLATION (VANGUARD MACHINES ONLY) FIG & ITEM # PART NUMBER 2901456 DESCRIPTION DUAL FUEL KIT REV.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5. DUAL FUEL INSTALLATION (VANGUARD MACHINES ONLY) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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44 73 2-22 66 41 54 55 64 75 53 64 65 41 40 101 TIMER MODULE 24 25 34 34 3 67 11A 26 27 33 10 8 34 48 72 205 30 56 57 58 59 12 22 23 11C 11 29 29A 60 61 29B 62 219 FUEL TANK LOCATED IN HYDRAULIC TRAY 18 7 45 3 18 29C 50 51 52 32 40 41 41 217 66 34 204 11D 210 11B 13 15 18 34 9 26 27 33 19 24 25 34 10 202 4 209 208 215 218 49 201 212 216 206 17 31 24 41 47 71 213 38 2 105 104 103 102 28 36 77 68 1 21 70 71 69 211 14 16 23 39 36 68 S E C T I O
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SECTION 2 GROUND COMPONENTS . FIGURE 2-6.
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SECTION 2 GROUND COMPONENTS FIGURE 2-6.
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SECTION 2 GROUND COMPONENTS FIGURE 2-6. YANMAR DIESEL ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 75 76 77 78 to 79 80 81 0721008 3311005 4845990 Not Used 4460234 4240033 0257589 101 102 103 104 105 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 3120792 DESCRIPTION QTY.
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SECTION 2 GROUND COMPONENTS FIGURE 2-7.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-7. PISTON PUMP ASSEMBLY FIG & ITEM # PART NUMBER 3600256 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7018925 7018926 7018927 Not Used 7018929 7018930 7018931 7018932 7018933 7018934 7018935 7018936 7018937 7018938 7018939 7018953 7018983 7018984 7024016 7018940 3120792 DESCRIPTION PISTON PUMP ASSEMBLY QTY. REV. Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-8.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-8. GEAR PUMP ASSEMBLY (YANMAR ENGINE) FIG & ITEM # PART NUMBER 3600199 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION GEAR PUMP ASSEMBLY QTY. REV. Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-9.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-9.
PAGE 58
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
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SECTION 2 GROUND COMPONENTS FIGURE 2-9.
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SECTION 2 GROUND COMPONENTS FIGURE 2-9. GROUND CONTROLS INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0256692 PLATFORM EXTENSION INTERLOCK INSTALLATION (NOT SHOWN) Ref. ⎯ 4120013 3740058 3740063 0256350 401 2 4360345 3790012 Socket, Relay Relay Clip, Spring DUAL FUEL INSTALLATION (OPTIONAL) Switch, Toggle (Select) O-Ring 1 1 1 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-9. GROUND CONTROLS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 GROUND COMPONENTS FIGURE 2-10. HOOD INSTALLATIONS 7 S E C T I O N 6 7 6 12 5 20 6 7 7 8 18 7 7 10 6 2 7 7 7 G R O U N D C O M P O N E N T S 8 3 7 8 8 7 8 7 6 6 8 4 8 7 7 9 5 2 6 15 16 6 8 7 7 1 7 7 11 8 13 6 12 5 7 6 7 8 18 7 7 6 14 7 7 6 7 8 8 4 7 8 15 16 7 7 6 19 8 7 15 16 5 2 7 17 8 6 7 11 7 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-10.
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SECTION 2 GROUND COMPONENTS FIGURE 2-10. HOOD INSTALLATIONS (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE 3-1 DESCRIPTION PAGE Scissor Arms Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 66
SECTION 3 SCISSOR ARMS FIGURE 3-1.
PAGE 67
SECTION 3 SCISSOR ARMS . FIGURE 3-1.
PAGE 68
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 42 to 44 45 Not Used 3422483 3422587 S E C T I O N 2901352 2901504 S C I S S O R 201 202 203 204 205 A R M S Pads Options: Prior to S/N 47189 S/N 47189 to Present 24 3340645 3340841 0256064 ARM CAPS INSTALLATION Ref. 1320061 3941406 4240127 3539265 4240125 0962015 4240116 0641406 0641508 309 4751400 4751500 310 311 312 313 3-4 1 Ref.
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SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 DESCRIPTION Platform Components Installation - Manual Operated Extension . . . . . . . . . . . . . . . . . . . . . . . . Standard Handrails & Extension Installation (Manually Operated Platform). . . . . . . . . . . . . . . . Wide Platform Handrails & Extension Installation (Manually Operated Platform) . . . . . . . . . . . . Folddown Handrails & Extension Installation (Manually Operated Platform) . . . . . . . . . . . . . . .
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4-2 204 206 513 514 507 508 503 512 510 509 401 205 202 504 502 1 505 501 106 107 108 115 116 117 105 506 103 P L A T F O R M 203 4 201 511 120 104 105 308 301 310 311 102 LOCATED AT FRAME 101 2 3 4 5 6 7 8 105 313 314 109 114 118 315 318 319 S E C T I O N NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8. 309 SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1.
PAGE 72
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 73
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 74
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 75
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 76
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 77
SECTION 4 PLATFORM FIGURE 4-2. STANDARD HANDRAILS & EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) (CONTINUED) FIG & ITEM # PART NUMBER 124 125 126 127 128 4751500 0641516 3252136 3841233 129 130 131 132 133 134 135 3120792 QTY.
PAGE 78
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 79
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 80
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 81
SECTION 4 PLATFORM FIGURE 4-3. WIDE PLATFORM HANDRAILS & EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 82
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 83
SECTION 4 PLATFORM FIGURE 4-4. FOLDDOWN HANDRAILS & EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 to 41 42 43 44 45 46 47 48 3120792 PART NUMBER DESCRIPTION QTY. REV. 0252679 0257463 FOLDDOWN HANDRAILS INSTALLATIONS OPTIONS: Standard CSA Ref. Ref. Ref.
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SECTION 4 PLATFORM FIGURE 4-4.
PAGE 85
SECTION 4 PLATFORM FIGURE 4-4. FOLDDOWN HANDRAILS & EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 86
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 87
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM # PART NUMBER 0256313 0256742 0258404 0259053 0256314 0256743 0258405 0259054 1 2 3 4 5 6 7 0861032 3252486 3252627 4420008 0902299 0902456 4845938 0641404 4791400 1600218 Supply Locally 8 9 10 11 12 13 13A 14 15 16 17 1600249 1600250 7016379 3740118 4460470 4460471 4460463 4360339 7012593 4360267 0100035 3900177 1600241 1600296 18 19 20 21 22 23 3120792 4740120 3900178 4060802 3790012 4360387 4360314 DESCRIPTION QTY.
PAGE 88
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 89
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 0256426 0257219 0256543 0257217 101 to 105 106 107 108 109 110 Not Used 0140011 3740049 3911012 4751000 3311005 DESCRIPTION TILT ALARM INSTALLATION OPTIONS: COMMON (Prior to S/N 38569) COMMON (S/N 38569 to Present) Latin American & Japanese Spec (Prior to S/N 38569) Latin American & Japanese Spec (S/N 38569 to Present) Alarm Relay, Bosch Screw #10-24NC x 3/4” Flatwasher #10 Locknut #10-24NC QTY. REV.
PAGE 90
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 91
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 92
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 93
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 94
SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (S/N 58990 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 95
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 DESCRIPTION PAGE Lift Cylinder Components Assembly (Prior to S/N 26916) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Lift Cylinder Components Assembly (S/N 26916 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Steer Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 96
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 97
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 98
SECTION 5 CYLINDERS FIGURE 5-1. LIFT CYLINDER COMPONENTS ASSEMBLY (PRIOR TO S/N 26916) (CONTINUED) FIG & ITEM # PART NUMBER 124 2220885 2901273 0256692 S E C T I O N 201 202 203 204 205 to 209 210 1692617 2221015 2220440 4460428 Not Used 1060341 DESCRIPTION Plug, O-Ring —————— Seal Kit (Includes Items 112 to 120) PLATFORM EXTENSION INTERLOCK INSTALLATION QTY. REV. 1 1 Ref.
PAGE 99
SECTION 5 CYLINDERS FIGURE 5-1. LIFT CYLINDER COMPONENTS ASSEMBLY (PRIOR TO S/N 26916) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 100
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 101
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 102
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM # S E C T I O N 201 202 203 204 205 to 209 210 PART NUMBER DESCRIPTION QTY. 0256692 PLATFORM EXTENSION INTERLOCK INSTALLATION Ref. 1692617 2221015 2220440 4460428 Not Used 1060341 Switch, Pressure Fitting, 90° Fitting, Straight Connector, Strain Relief 1 1 1 1 Cable, Electrical - 16/2 40ft/12m REV.
PAGE 103
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 104
SECTION 5 CYLINDERS 9 8 5 FIGURE 5-3.
PAGE 105
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 106
SECTION 5 CYLINDERS FIGURE 5-3. STEER CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 107
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 DESCRIPTION PAGE Hydraulic Diagram - Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 108
SECTION 6 HYDRAULIC FIGURE 6-1.HYDRAULIC DIAGRAM - STANDARD S E C T I O N 6 H Y D R A U L I C 1282590 - REV.
PAGE 109
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 110
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - STANDARD (CONTINUED) FIG & ITEM # PART NUMBER 109 110 111 112 113 2751004 2752657 2752259 2752504 114 to 116 117 2752461 2750910 Not Required 2750999 DESCRIPTION Hose Hose Hose Hose Hose Options: Prior to S/N 38569 S/N 38569 to Present Hose (S/N 66750 to Present) QTY. REV.
PAGE 111
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - STANDARD (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 112
SECTION 6 HYDRAULIC FIGURE 6-2.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER 2792275/1282590* DESCRIPTION QTY. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service /Parts Department. Ref. REV.
PAGE 113
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - VANGUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - YANMAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 114
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER Ref. D 1282589 1282740 ALARM ELECTRICAL DIAGRAM - TILT OPTIONS: Prior to S/N 38569 S/N 38569 to Present Ref. Ref. Ref. B B 0256535 0258925 LIGHTS ELECTRICAL DIAGRAMS Work Lights Work Lights W/Folddown Rails Ref. Ref. Ref. C B 4933074 GENERATOR ELECTRICAL DIAGRAM Ref. 2 Ref.
PAGE 115
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 116
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 117
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120792 7-5
PAGE 118
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 119
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120792 7-7
PAGE 120
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 121
SECTION 7 405A 404C ELECTRICAL 404 BATTERY 405 404B PLATFORM CONTROL BOX 406 1 403 404A 506 505 402 S E C T I O N 332 507 401 TO GROUND CHARGE PRESSURE FILTER 104 105 STARTER 2 102 101 335 336 103 ALTERNATOR 7 202 IGNITION MODULE 332 336 340 337 338 MAIN PUMP 336 339 VANGUARD ENGINES S/N 48113 TO PRESENT COIL PULSAR (TRIGGER) ELECTRONIC IGNITION MODULE 353 350 354 351 355 359 360 361 (NOT INCLUDED 362 WITH ITEM 501) 335 336 THROTTLE FUEL PUMP 501A RELAYS ON ENGINE E L E C T R
PAGE 122
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 123
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 124
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 125
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 126
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES FIG & ITEM # PART NUMBER 608 608A 608B 4922232 1060308 4460138 4460779 DESCRIPTION Harness - AC Cable 12/3 Plug, Male Plug, Female QTY. REV. 1 7ft/2.
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SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION PAGE Decals Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 2910031 2900944 2910019 DESCRIPTION ———————————— Decal Kit Options: ANSI/ANSI French (Includes Items 2, 3, 9, 10, 13, 22, 101, 111, 112, 114, 115, 117,118, 125, 127, 128, 129 & 131) ANSI/ANSI French (Includes Items 2, 3, 9, 10, 13, 14, 20, 22, 101, 111, 112, 115, 117, 128, 130 & 131) ANSI Spanish (Includes Items 2, 3, 9, 10, 22, 101, 111, 112, 114, 115, 117,118, 125, 130 & 131) QTY. REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 26MRT The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODEL 26MRT The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS AIR LINE INSTALLATION Ref. 0252972 3252191 DECAL INSTALLATION - CSA Decal - CSA Ref. 1 0256487 1702962 0256488 1702961 DECAL INSTALLATION - PROP 65 WARNING Diesel Machines Decal Gas Machines Decal Ref. Ref. 1 Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
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3120792 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.