Parts Manual Owner's manual

ManualsBrandsJLG ManualsSpecial machinery3246E2

Illustrated Parts Manual

Models

1532E2

1932E2

2032E2

2632E2

2646E2

3246E2

3120856

September 24, 2013

Summary of content (222 pages)

PAGE 1
Illustrated Parts Manual Models 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 3120856 September 24, 2013
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REVISION LOG July 1998 - Original Issue Of Manual (Edited to 0010549 Revision 10) February 26, 1999 - Revised Manual (Edited to 0010549 Revision 18) May 1, 1999 - Revised Manual (Edited to 0010549 Revision 21) June 29, 1999 - Updated Pages Cover, Effectivity Page, 8-9 & 8-10 August 30, 1999 - Revised Manual (Edited to 0010549 Revision 24) January 1, 2000 - Revised Manual (Edited to 0010549 Revision 31) June 15, 2000 - Revised Manual (Edited to 0010549 Revision 33) October 31, 2000 - Revised Manual (Edited t
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REVISION LOG B 3120856
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . .1-2 DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . .1-6 BRAKE INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 5-5 5-6 TITLE PAGE NO. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 DESCRIPTION Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Motor Assembly - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . . . . . . . . . . Brake Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame And Steering Installation - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . .
PAGE 8
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 9
SECTION 1 FRAME . FIGURE 1-1.
PAGE 10
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 12
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
PAGE 13
SECTION 1 FRAME . FIGURE 1-2.
PAGE 14
SECTION 1 FRAME 108 15 7 FIGURE 1-3.
PAGE 15
SECTION 1 FRAME FIGURE 1-3.
PAGE 16
SECTION 1 FRAME S E C T I O N FIGURE 1-4.
PAGE 17
SECTION 1 FRAME . FIGURE 1-4.
PAGE 18
SECTION 1 FRAME S E C T I O N 1 F R A M E FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 2780233 101 102 103 104 to 107 108 109 110 111 112 7010649 Not Used 7012613 Not Used 7003902 7010646 7003903 7010651 7010647 200 0255682 0271541 0255679 4520176 4520257 4520174 300 2360457 2360496 2360572 2360458 2360497 2360562 1-12 DESCRIPTION HUB ASSEMBLY QTY. REV. Ref.
PAGE 19
SECTION 1 FRAME FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-5.
PAGE 21
SECTION 1 FRAME . FIGURE 1-5.
PAGE 22
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
PAGE 23
SECTION 1 FRAME FIGURE 1-5.
PAGE 24
SECTION 1 FRAME 17 16 FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/3246E2 S/N 90855 TO PRESENT) 20 S E C T I O N 100 101 18 13 15 14 15 1 3 6 2 4 5 4 7 4 8 4 9 1-18 10 11 12 TORQUE TO 50 FT. LBS.
PAGE 25
SECTION 1 FRAME . FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 3160263 3160264 3160265 2910342 DRIVE MOTOR ASSEMBLIES (PARKER HANNIFIN) DRIVE MOTOR - 2032E2 DRIVE MOTOR - 2646E2 DRIVE MOTOR - 2632E2/3246E2 DRIVE MOTOR - 3246E2 (This kit uses p/n 3160301 Motor) Ref. Ref. Ref. Ref. Ref.
PAGE 26
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
PAGE 27
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 28
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
PAGE 29
SECTION 1 FRAME . FIGURE 1-7.
PAGE 30
SECTION 1 FRAME S E C T I O N 1 FIGURE 1-7.
PAGE 31
SECTION 1 FRAME FIGURE 1-7.
PAGE 32
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
PAGE 33
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 959 960 to 962 963 964 to 971 972 4460049 4460662 Not Used 4711400 Not Used 0902500 0902691 0902482 973 974 975 976 3120856 Not Required 0962632 3311405 0720812 4360437 4750800 DESCRIPTION QTY.
PAGE 34
SECTION 1 FRAME S E C T I O N FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 35
SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 DESCRIPTION Hydraulic Components Installation - 1532E2/1932E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Components Installation - 2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . . Valve Assembly - Standard Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly - Proportional Controls Machines . . . . . . . . . . . . . . . . . .
PAGE 36
19 16 21 24 2-2 11 11E 8 12 11D 11C 11B 3 13 5 9 7 22 2 6 10 14 15 1 12C 6 12A 13 12B 9 17 16 S E C T I O N 11A 23 C O M P O N E N T S 16 18 25 2 G R O U N D 4 9 1 6 A 1 3 2 58 1 1 4 2 6 1 21 8 1 C D 1 E 1 1 1 B 2 1 3 4 1 2 3 6 7 5 2 9 4 0 5 1 6 A 2 1 1 C 2 3 1 1 9 1 B 2 7 6 1 SECTION 2 GROUND COMPONENTS FIGURE 2-1.
PAGE 37
SECTION 2 GROUND COMPONENTS . FIGURE 2-1.
PAGE 38
SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 24 25 3311405 0100011 DESCRIPTION Locknut 1/4”-20NC (S/N 49355 to Present) Loctite #242 QTY. REV.
PAGE 39
SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 40
SECTION 2 GROUND COMPONENTS FIGURE 2-2.
PAGE 41
SECTION 2 GROUND COMPONENTS . FIGURE 2-2.
PAGE 42
SECTION 2 GROUND COMPONENTS FIGURE 2-2.
PAGE 43
SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2646E2/2632E2/3246E2 FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 44
SECTION 2 GROUND COMPONENTS FIGURE 2-3.
PAGE 45
SECTION 2 GROUND COMPONENTS . FIGURE 2-3.
PAGE 46
SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 21 7018967 7016349 22 23 24 to 26 27 2 28 29 G R O U N D Use 7022522 7022522 7018980 7016351 Not Used 7018981 7012773 7018917 7018912 Not Used 7018982 DESCRIPTION QTY.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 48
SECTION 2 GROUND COMPONENTS FIGURE 2-4.
PAGE 49
SECTION 2 GROUND COMPONENTS . FIGURE 2-4.
PAGE 50
SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 17 7021307 7012773 7018993 7018912 7018943 Use 7018917 7018941 7018919 7016351 7018916 7018905 7022520 7023876 Use 2220886 7018942 17A 17B 18 19 20 21 22 2 G R O U N D 23 24 DESCRIPTION Rexroth Valve Section (Posi-Trac) Seal Kit - 7021307 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Orifice 1.
PAGE 51
SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 52
SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) S E C T I O N 35 22A 7 TO MOTOR "+" TERMINAL 20 2 2 8 G R O U N D C O M P O N E N T S 24 2 9 6 13 11 12 5 23 15 25 21 16 22 33 34 4 101 102 24 18 10 19 17 24 31 14C 3 25 14B 3 14 25 14A 14D 2-18 2032E2 & 2646E2 SHOWN. USE AS A REFERENCE FOR 1932E2.
PAGE 53
SECTION 2 GROUND COMPONENTS . FIGURE 2-5.
PAGE 54
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 55
SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 56
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 57
SECTION 2 GROUND COMPONENTS . FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 3120856 PART NUMBER DESCRIPTION QTY. Ref.
PAGE 58
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 59
SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 60
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 61
SECTION 2 GROUND COMPONENTS . FIGURE 2-7.
PAGE 62
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 63
SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 64
SECTION 2 GROUND COMPONENTS FIGURE 2-8.
PAGE 65
SECTION 2 GROUND COMPONENTS . FIGURE 2-8. BATTERY CHARGER ASSEMBLIES FIG & ITEM # PART NUMBER 0400170 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3120856 7018576 7018564 Not Available 7018591 7020606 7011509 7018514 7018578 7018579 7011621 Use 7018581 7018581 7018582 7018583 Use 7018583 7011590 7018585 Use 7020679 Use 7020651 7011529 7018586 Use 7020639 7018588 7018589 7018537 DESCRIPTION QTY.
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SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS S E C T I O N 61 26 25 36 24 17 7 37 * 37 60 10 20 23 9 59 63 26 12 61 52 60 46 57 2 44 49 25 57 G R O U N D 22 56 42 14 35 39 16 32 4 8 36 52 50 55 59 46 62 37 29 9 2 28 6 35 5 52 25 2 43 14 35 33 19 48 C O M P O N E N T S 38 3 1 47 15 49 30 51 45 53 13 54 41 27 18 25 31 40 25 1 11 52 11 22 52 21 NOTE: LOCATION OF ITEM 17 1532E2, 1932E2 & 2032E2 SHOWN.
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SECTION 2 GROUND COMPONENTS . FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS FIG & ITEM # PART NUMBER 0258054 0258055 0258840 0259421 0270422 0258838 0259422 0270422 0259422 0257759 0259256 0257758 0259257 0257759 0259256 0257758 0259257 0259740 0259416 1 2 3 4 5 6 7 8 9 10 11 12 0641511 0440223 0630519 0630532 0641614 0641516 3951603 0641816 0561313 0962150 Use 1100115 3010117 3570813 3010118 13 3311405 2080063 3311401 3120856 DESCRIPTION QTY.
PAGE 68
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 69
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 70
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 71
SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 3-7 DESCRIPTION Scissor Arms Installation - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 72
SECTION 3 SCISSOR ARMS FIGURE 3-1.
PAGE 73
SECTION 3 SCISSOR ARMS . FIGURE 3-1.
PAGE 74
SECTION 3 SCISSOR ARMS FIGURE 3-1.
PAGE 75
SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 76
SECTION 3 SCISSOR ARMS FIGURE 3-2.
PAGE 77
SECTION 3 SCISSOR ARMS . FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 FIG & ITEM # PART NUMBER 0258014 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Not Used 0100011 0100019 0100039 0200605 0200606 0200607 0200608 0200609 0200610 0200611 0200614 0440226 0440229 0561278 0561301 Use 0440238 0440238 17 18 19 20 21 22 23 24 25 26 0641404 0641405 Not Used 0681518 0630528 0641536 0641606 0692224 Not Used 0902385 0902386 0940084 0940087 27 0962096 0440227 28 29 3120856 0962097 0440228 Not Used QTY. REV.
PAGE 78
SECTION 3 SCISSOR ARMS FIGURE 3-2.
PAGE 79
SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 51 DESCRIPTION Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.
PAGE 80
SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 SAFTEY PROP SHOWN HERE FOR CLARITY S E C T I O N 15 51 30 21 38 32 40 15 44 43 39 50 30 24 34 16 4 7 23 12 13 63 62 24 3 S C I S S O R 20 13 16 49 33 37 34 50 23 8 39 62 49 37 * 35 49 2 5 63 2 13 35 24 * 24 16 63 34 23 37 50 39 * 35 49 13 2 103A 103B 6 62 101 106 49 37 A R M S * 49 24 46 63 53 2 65 22 41 28 10 17 46 36 49 2 49 36 13 * NOTE: ITEM 13 BOLT USED PRIOR TO S/N 82160.
PAGE 81
SECTION 3 SCISSOR ARMS . FIGURE 3-3.
PAGE 82
SECTION 3 SCISSOR ARMS FIGURE 3-3.
PAGE 83
SECTION 3 SCISSOR ARMS FIGURE 3-3.
PAGE 84
SECTION 3 SCISSOR ARMS FIGURE 3-4.
PAGE 85
SECTION 3 SCISSOR ARMS . FIGURE 3-4.
PAGE 86
SECTION 3 SCISSOR ARMS FIGURE 3-4.
PAGE 87
SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 88
SECTION 3 SCISSOR ARMS FIGURE 3-5.
PAGE 89
SECTION 3 SCISSOR ARMS . FIGURE 3-5.
PAGE 90
SECTION 3 SCISSOR ARMS FIGURE 3-5.
PAGE 91
SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 (CONTINUED) FIG & ITEM # PART NUMBER 61 62 63 64 65 66 to 67 68 3310801 3450405 4711400 4750800 4760800 Not Used 3760348 2901532 2901918 0257801 101 102 103 103A 103B 104 105 106 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 DESCRIPTION QTY.
PAGE 92
SECTION 3 SCISSOR ARMS FIGURE 3-6.
PAGE 93
SECTION 3 SCISSOR ARMS . FIGURE 3-6.
PAGE 94
SECTION 3 SCISSOR ARMS FIGURE 3-6.
PAGE 95
SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 2901919 0257801 0259411 101 102 103 103A 103B 104 105 106 107 108 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 2400056 4460044 DESCRIPTION QTY. REV. Ref. Ref. Ref.
PAGE 96
SECTION 3 SCISSOR ARMS FIGURE 3-7.
PAGE 97
SECTION 3 SCISSOR ARMS . FIGURE 3-7.
PAGE 98
SECTION 3 SCISSOR ARMS FIGURE 3-7. ARM GUARDS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 99
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 DESCRIPTION Platform and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (1532E2/1932E2 Australian Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (1532E2/1932E2 CE Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (2032E2 Australian Spec) .
PAGE 100
SECTION 4 PLATFORM FIGURE 4-1.PLATFORM AND ACCESSORIES INSTALLATION.
PAGE 101
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION.
PAGE 102
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION.
PAGE 103
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION.
PAGE 104
SECTION 4 PLATFORM 15 26 21 25 10 26 7 7 1 2 28 19 14 17 S E C T I O N 19 FIGURE 4-2.
PAGE 105
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 106
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 107
SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 AUSTRALIAN SPEC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 108
4-10 1 11 30 43 8 17 40 40 1 9 33 40 1 9 1 9 21 14 25 31 9 1 42 15 36 16 45 35 33 13 39 26 4 33 32 46 12 44 6 17 24 28 35 10 1 1 9 24 41 37 29 1 10 9 40 OR 35 49 48 1 10 P L A T F O R M 5 34 20 14 41 29 34 35 4 1 10 1 10 41 1 10 4 18 38 1 2 37 22 13 27 19 23 S E C T I O N 26 3 47 7 33 1 9 1 9 38 SECTION 4 PLATFORM FIGURE 4-3.HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC).
PAGE 109
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). FIG & ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER DESCRIPTION QTY. Ref.
PAGE 110
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC).
PAGE 111
SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 112
9 31 4 10 4-14 11 42 34 33 43 10 33 OR 29 30 38 16 39 6 13 40 23 20 12 21 24 1 11 3 1 11 1 11 26 24 30 15 4 10 35 25 32 1 2 23 5 18 S E C T I O N 35 8 27 1 10 29 33 P L A T F O R M 1 7 28 36 37 18 14 17 SECTION 4 PLATFORM FIGURE 4-4.HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC).
PAGE 113
SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC).
PAGE 114
SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). (CONTINUED) FIG & ITEM # PART NUMBER 31 32 33 34 35 36 37 38 39 40 41 42 43 S E C T I O N 4 P L A T F O R M 101 102 103 QTY.
PAGE 115
SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 116
4-18 47 28 12 1 28 9 41 18 31 39 1 10 15 45 13 37 40 29 1 10 18 18 42 3 27 52 39 16 44 31 4 31 14 1 11 33 17 34 6 22 35 1 11 1 10 31 43 39 18 31 45 15 4 35 P L A T F O R M 52 1 11 3 1 10 4 38 7 52 24 8 30 20 19 26 15 10 1 14 10 39 54 25 53 21 1 11 5 46 6 OR 23 3 S E C T I O N 48 32 31 10 1 4 36 1 2 1 34 11 31 10 1 SECTION 4 PLATFORM FIGURE 4-5.HANDRAILS INSTALLATIONS (2032E2 / CE SPEC).
PAGE 117
SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER DESCRIPTION QTY. Ref.
PAGE 118
SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC).
PAGE 119
SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 120
4-22 18 10 3 1 12 28 46 31 14 44 9 24 35 40 39 16 13 10 33 41 51 10 10 15 30 42 18 38 17 32 31 43 22 11 3 23 48 49 4 35 32 7 29 10 31 6 32 25 10 39 OR 52 50 11 5 15 47 32 45 10 4 22 27 34 11 6 P L A T F O R M 37 47 11 19 48 32 8 21 3 1 2 36 S E C T I O N 26 11 20 18 10 14 4 SECTION 4 PLATFORM FIGURE 4-6.
PAGE 121
SECTION 4 PLATFORM FIGURE 4-6. HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER DESCRIPTION QTY. REV. 0257954 FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC): Ref.
PAGE 122
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 123
SECTION 4 PLATFORM FIGURE 4-6. HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 124
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 125
SECTION 4 PLATFORM FIGURE 4-7. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER 0258464 0273152 0258460 0273154 0258589 0273153 0258590 0273155 1 2 3 0140011 0641404 0861174 0861214 4 Use 1060329 1060329 5 6 7 8 9 10 11 12 13 14 15 16 17 3120856 1600268 1600295 1703803 Use 2420201 2920026 2920094 3252604 3252602 3311001 3421453 3641237 3740129 3760170 3790012 3900177 DESCRIPTION QTY.
PAGE 126
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 127
SECTION 4 PLATFORM FIGURE 4-7. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 38 Not Required Not Required 1704260 101 4360387 DESCRIPTION QTY. Decal Options: Australian Spec CE Spec Prior to S/N 69428 CE Spec S/N 69428 to Present A/R 0 0 1 HORN INSTALLATION (OPTIONAL) Ref. Switch, Push Button REV.
PAGE 128
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 129
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 130
SECTION 4 PLATFORM FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 0259655 101 4360387 DESCRIPTION HORN COMPONENTS INSTALLATION Switch, Push Button QTY. REV. Ref.
PAGE 131
SECTION 4 PLATFORM FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 132
SECTION 4 PLATFORM FIGURE 4-9.
PAGE 133
SECTION 4 PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) FIG & ITEM # PART NUMBER 1600268 1600295 1 1A 1B 1C 7011990 7020521 Not Serviced 7003778 7020502 2C Not Required 7020522 7011991 7020500 7020501 7020505 Use 7020541 2D 2E 7011995 Use 7020541 2F 2G 2H 2J 7003791 7011997 7011998 7003790 2 2A 2B 3 7011999 7020523 4460265 4460268 3A 4 5 6 3120856 7003714 Not Available Not Serviced Not Required 7020524 7011987 DESCRIPTION QTY. REV.
PAGE 134
SECTION 4 PLATFORM FIGURE 4-10.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-10.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 137
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 DESCRIPTION Brake Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (1532E2 & 1932E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (2632E2 & 2646E2). . . . . . .
PAGE 138
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 139
SECTION 5 CYLINDERS FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683557 1683833 1 2 3 4 5 6 7 8 9 10 11 12 13 7011609 7017220 See Note See Note See Note Not Serviced 7017221 See Note See Note See Note Use Item 100 7017264 See Note 7017222 DESCRIPTION QTY. REV. BRAKE CYLINDER ASSEMBLIES Prior to S/N 65498 S/N 65498 to Present Note: Original Equipment components may have been replaced with Service Replacement component parts. Identify p/n stamped on cylinder before ordering parts.
PAGE 140
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 141
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 142
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) (CONTINUED) FIG & ITEM # S E C T I O N 201 to 204 205 206 207 208 to 212 213 214 215 216 217 to 220 PART NUMBER DESCRIPTION QTY. Ref.
PAGE 143
SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 144
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 145
SECTION 5 CYLINDERS FIGURE 5-3.
PAGE 146
SECTION 5 CYLINDERS FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) (CONTINUED) FIG & ITEM # S E C T I O N 201 to 204 205 206 207 208 to 212 213 214 to 216 217 218 to 220 PART NUMBER DESCRIPTION QTY. Ref.
PAGE 147
SECTION 5 CYLINDERS FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 148
SECTION 5 CYLINDERS FIGURE 5-4.
PAGE 149
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) FIG & ITEM # 1 to 28 29 30 to 45 46 PART NUMBER Ref.
PAGE 150
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) (CONTINUED) FIG & ITEM # PART NUMBER 114 S E C T I O N 5 C Y L I N D E R 115 116 117 7019820 7019875 7019819 7017382 7017399 118 7019818 DESCRIPTION Barrel Weldment Options: 1683562 Cylinder 1683882 Cylinder Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron. After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.
PAGE 151
SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 152
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 153
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 154
SECTION 5 CYLINDERS FIGURE 5-5.
PAGE 155
SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 156
SECTION 5 CYLINDERS 5 12 7 8 9 13 11 10 3 5 1 6 2 4 200 201 C Y L I N D E R 103 101 102 104 106 108 109 114 S E C T I O N 110 107 105 111 112 FIGURE 5-6.
PAGE 157
SECTION 5 CYLINDERS FIGURE 5-6. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683661 1683552 1 2 3 4 5 6 7017226 Use Item 200 Use Item 200 7016708 Not Serviced 7017237 7017224 7 8 9 10 11 12 Use Item 200 Use Item 200 Use Item 200 Use Item 200 7017207 7017238 Not Required 13 7017239 Not Required 1683832 1684225 1683831 1684224 101 102 103 104 105 3120856 7017226 Use Item 201 Use Item 201 7016708 Not Serviced DESCRIPTION QTY. REV.
PAGE 158
SECTION 5 FIG & ITEM # PART NUMBER 106 7017240 7017267 107 108 109 110 111 112 113 114 S E C T I O N 7017268 Use Item 201 Use Item 201 Use Item 201 Use Item 201 Use Item 201 Not Used Not Required 2220582 2220582 CYLINDERS DESCRIPTION QTY.
PAGE 159
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 DESCRIPTION Hydraulic Diagram - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 3246E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 3246E2 with Proportional Controls. . . .
PAGE 160
6-2 25 4 11 12 TO RETURN SIDE OF TANK 102 6 15 23 101 2 8 FILTER 2 9 2032/2646/3246 1932 PUMP 4 1932 2032/2646/3246 5 15 5 15 108 2032/2646/3246 1932 120 27 27 STEER CUSHION 13 14 5 51932 15 2032/2646/3246 51932 152032/2646/3246 109 13 107 106 14 4 5 DRIVE 24 106 4 1932 2032 2646 3246 6 10 11 103 3 105 H Y D R A U L I C BRAKE 110 26 3 4 LOWER 1932/2032 4 119 CYLINDER 11 112 16 111 111 TO #3 ON CONTROL VALVE 104 S E C T I O N 7 TO SUCTION SIDE OF TANK 110 4
PAGE 161
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 162
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 163
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 164
6-6 11 TO RETURN SIDE OF TANK 102 2 9 6 15 23 101 2 8 FILTER 4 PUMP 3 4 15 15 108 120 4 14 5 107 15 15 109 CUSHION 106 4 STEER 6 27 27 4 DRIVE 106 H Y D R A U L I C 105 5 14 3 4 103 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 110 (2646E2) 121 (2632E2) 111 110 4 UPPER 2 21 118 112 18 22 114 11 20 4 10 11 BRAKE CYL 11 113 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 165
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 166
6-8 TO RETURN SIDE OF TANK 102 6 15 23 101 2 8 FILTER 2 9 4 11 4 14 5 15 15 109 107 STEER CUSHION 106 4 DRIVE 106 15 15 108 27 27 4 4 6 PUMP 103 3 4 H Y D R A U L I C 105 5 14 3 4 111 103 110 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 119 110 4 UPPER 2 21 118 11 113 10 103 11 19 BRAKE CYL 20 19 2 18 112 22 114 11 4 SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 167
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 168
4 6-10 ML 8 A 3 12 M 5 101 P 1 9 2 2 REV W 4 13 3 4 3 5.1 T 2 P 1 B 4 2 18 10 A MP 14 -FWD W 16 20 2.0mm 11.1 11.2 2 3 BRAKE W T 1 W 2 B 4 B A 4 A B 3 1 2 A SERIES W P 3 L 4 2 T 15 B 8 1 3 13 4 1 2 1 3 5 9 RIGHT 18.1 12 2 5 3 5.3 W P T W M7 4 1 2 19 5.4 1 3 STEER RELIEF 2 18.2 LEFT 6 12 1.2mm 1.2mm A B 1 106 RIGHT STEER CONTROL VALVE 5.
PAGE 169
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 170
6-12 15 23 101 TO RETURN SIDE OF TANK 6 102 2 8 FILTER 2 9 4 11 3 4 15 15 108 5 15 15 109 14 107 CUSHION 106 4 STEER 6 PUMP 4 DRIVE 106 H Y D R A U L I C 105 5 14 3 4 103 110 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 111 110 4 UPPER 2 21 118 20 121 2 18 112 22 114 11 4 10 11 BRAKE CYL 11 113 SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 171
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 172
6-14 4 ML 8 A 3 12 M 5 101 P 1 9 2 2 REV W 4 13 3 4 3 5.1 T 2 P 1 B 4 2 10 A MP 14 -FWD W 16 20 2.0mm 11.1 11.2 2 3 BRAKE W T 1 W 2 B 4 B A 4 A B 3 1 2 A SERIES W P 3 L 4 2 T 15 B 8 105 1 3 13 4 1 2 3 5 9 RIGHT 18.1 12 2 5 3 5.3 W P T W M7 4 1 2 19 5.4 1 3 STEER RELIEF 2 18.2 LEFT 6 12 1.2mm 1.2mm A B 1 106 RIGHT STEER CONTROL VALVE 5.
PAGE 173
SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 174
SECTION 6 HYDRAULIC FIGURE 6-7.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION Note: Items with * indicate hydraulic diagrams shown in this manual. Information on Diagrams Not Shown is Available From JLG Service/Parts Departments. 0258278/1283086 0271223/1283251* 0258278/1283086 0271223/1283251* 0257955/1283086 0271068/1283251* S E C T I O N 0259551/1283086 0271069/1283251* 0259625/1283086 0271237/1283251* 0271877/1283251* 2792399 2792496* 6 2792556* QTY. REV. Ref.
PAGE 175
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 DESCRIPTION Electrical Schematic (Australian Spec Standard Controls Machines). . . . . . . . . . . . . . . . . . . . . Electrical Schematic (CE Spec Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Schematic (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components Installation (Standard Controls Machines) . . . . . . . . . . . . . .
PAGE 176
SECTION 7 ELECTRICAL FIGURE 7-1.
PAGE 177
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-3
PAGE 178
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 179
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-5
PAGE 180
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 181
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-7
PAGE 182
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 183
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-9
PAGE 184
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS 1 to 4 5 5A 6 to 24 25 4460265 4460268 Not Used 26 4460496 4460471 27 28 to 33 34 34A 7 34B 34C E L E C T R I C A L 4460497 4460470 Not Used 4922143 4922372 4922149 4922273 3990010 4460267 4460265 4460839 4460840 4460838 35 4922062 0270542 0258277 0258621 0257916 0258622 0257917 0258623 0258899 0258900 7-10 REV. Ref.
PAGE 185
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 186
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 187
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 188
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 189
SECTION 7 HAND HELD ANALYZER 1 ELECTRICAL TILT SWITCH 501 2 CIRCUIT BREAKER 242A 501A BATTERY CHARGER 213 0% 10 % 80 % 25 242 409 208 410 ER EDARG LISTCH Y ER 4X TT 67 BA A Sma Sys rt tem 212 Contr ols for TM Aeria l Wo rk Pla tform TO LINE CONTACTOR J12 J11 J10 501B J9 J8 244A 243 B208 408C TO BATTERIES 408B 407A S E C T I O N 406 J8 244B 244 404A J7 403A POT-HOLE PROTECTION SYSTEM J6 GROUND CONTROLS J5 503A J4 401A J3 J2 411 407 J9 s J7 J6 J5 J4 J3 245
PAGE 190
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 191
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 192
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 193
SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES FIG & ITEM # PART NUMBER 501B 502 503 503A 4460326 4460268 Not Available 1060680 Not Available 1060341 4460320 4460267 DESCRIPTION Plug, Connector Socket, Female Harness - Beacon Cable, Electrical - 18/2 Harness - Overload (French Spec) Cable, Electrical - 16/2 Connector Socket, Female QTY. REV. 1 3 1 7.5ft./2.3m 1 35ft.
PAGE 194
SECTION 7 ELECTRICAL FIGURE 7-6. ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER 1870080 1870116* 1870107* 1870083 S E C T I O N 1870117* 1870107* DESCRIPTION QTY. Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department. Ref.
PAGE 195
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 DESCRIPTION PAGE Decals Installation - 1532E2 &1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 196
SECTION 8 DECALS FIGURE 8-1.
PAGE 197
SECTION 8 DECALS FIGURE 8-1.
PAGE 198
SECTION 8 DECALS FIGURE 8-1.
PAGE 199
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 30 31 32 1704123 1704885 1704277 DESCRIPTION Decal - Brake Release (Australian Spec Only) Decal - Website Decal - Lanyard Attach QTY. REV.
PAGE 200
SECTION 8 DECALS FIGURE 8-2.
PAGE 201
SECTION 8 DECALS FIGURE 8-2.
PAGE 202
SECTION 8 DECALS FIGURE 8-2.
PAGE 203
SECTION 8 DECALS FIGURE 8-2.
PAGE 204
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 205
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. JLG PART NUMBER Ref.
PAGE 206
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 207
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Not Available Ref. CAMERA MOUNT ASSEMBLY Ref. ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 208
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER 0257975 Ref. Ref.
PAGE 209
PART NUMBER INDEX MODEL E2 INDEX P/N 0080228 0080228 0080228 0080228 0100001 0100001 0100010 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 PAGE . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-23 . . .
PAGE 210
PART NUMBER INDEX MODEL E2 INDEX P/N 0258753 0258754 0258774 0258775 0258776 0258777 0258777 0258838 0258840 0258889 0258889 0258889 0258889 0258896 0258898 0258899 0258900 0258904 0258905 0258906 0258937 0258944 0258944 0258972 0259114 0259115 0259116 0259117 0259118 0259119 0259120 0259122 0259229 0259256 0259256 0259257 0259257 0259280 0259280 0259407 0259407 0259407 0259408 0259408 0259408 0259409 0259409 0259410 0259411 11- 2 PAGE . . . . . . 8-3 . . . . . . 8-3 . . . . . 2-19 . . . . . 2-19 . . .
PAGE 211
PART NUMBER INDEX MODEL E2 INDEX P/N 0641407 0641407 0641407 0641408 0641408 0641408 0641408 0641410 0641414 0641505 0641505 0641506 0641506 0641506 0641506 0641507 0641508 0641508 0641508 0641508 0641508 0641508 0641508 0641510 0641510 0641511 0641516 0641526 0641526 0641528 0641536 0641536 0641536 0641536 0641536 0641536 0641605 0641605 0641605 0641605 0641605 0641605 0641606 0641606 0641606 0641606 0641606 0641606 0641607 PAGE . . . . . . 1-9 . . . . . . 2-7 . . . . . . 4-4 . . . . . 1-26 . . . . .
PAGE 212
PART NUMBER INDEX MODEL E2 INDEX P/N 1060680 1060680 1060681 1060681 1060682 1060682 1060689 1060689 1060697 1060763 1060763 1060764 1060764 1060765 1060765 1060766 1060766 1060774 1060774 1060775 1060775 1060796 1060796 1060908 1060908 1060908 1060908 1060908 1060963 1060963 1060963 1060963 1061017 1061017 1100105 1100105 1100105 1100105 1100105 1100105 1120064 1120491 1120491 1120491 1120515 1271339 1271339 1271339 1271404 11- 4 PAGE . . . . . 7-18 . . . . . 7-19 . . . . . 2-28 . . . . . 7-12 . . . .
PAGE 213
PART NUMBER INDEX MODEL E2 INDEX P/N PAGE 1704123 . . . . . . 8-5 1704123 . . . . . . 8-9 1704123 . . . . . . 8-9 1704133 . . . . . . 8-9 1704143 . . . . . . 8-3 1704146 . . . . . . 8-3 1704147 . . . . . . 8-3 1704148 . . . . . . 8-3 1704149 . . . . . . 8-3 1704173 . . . . . . 8-4 1704202 . . . . . . 8-9 1704203 . . . . . . 8-9 1704260 . . . . . 2-20 1704260 . . . . . 4-29 1704260 . . . . . 4-31 1704277 . . . . . 4-12 1704277 . . . . . 4-16 1704277 . . . . . 4-20 1704277 . . . . . 4-24 1704277 . . . . .
PAGE 214
PART NUMBER INDEX MODEL E2 INDEX P/N 2752981 2752981 2752992 2752992 2752992 2752992 2753057 2753057 2753057 2753058 2753058 2753059 2753059 2753059 2753060 2753060 2753060 2753060 2753060 2753061 2753061 2753061 2753061 2753061 2753062 2753062 2753062 2753063 2753063 2753063 2753063 2753063 2753064 2753064 2753064 2753064 2753065 2753065 2753066 2753067 2753067 2753067 2753071 2753071 2753085 2753120 2753120 2753121 2753325 11- 6 PAGE . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-4 . . .
PAGE 215
PART NUMBER INDEX MODEL E2 INDEX P/N 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311501 3311501 3311501 3311501 3311501 3311501 3311501 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311602 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311801 3311801 PAGE . . . . . 1-24 . . . . . 1-25 . . . . . 1-26 . . . . . 1-27 . . . . . .
PAGE 216
PART NUMBER INDEX MODEL E2 INDEX P/N 3740131 3740131 3740131 3760170 3760170 3760170 3760170 3760170 3760348 3760348 3760348 3760348 3760348 3760348 3760387 3760387 3760387 3760387 3760387 3760387 3780199 3780199 3780199 3790012 3790218 3820020 3820020 3820020 3820020 3820020 3840732 3840732 3840732 3840732 3840732 3841332 3841332 3841344 3841344 3841344 3841344 3841344 3841344 3841344 3841371 3841378 3841380 3841390 3860078 11- 8 PAGE . . . . . 2-19 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-11 . . . .
PAGE 217
PART NUMBER INDEX MODEL E2 INDEX P/N 4360548 4360548 4360548 4360548 4360548 4360548 4360548 4400415 4400422 4400422 4400422 4420008 4420037 4420038 4420038 4420038 4420055 4420062 4420062 4420062 4420062 4420062 4420062 4420076 4420076 4420076 4420076 4420076 4460044 4460049 4460049 4460051 4460071 4460138 4460183 4460225 4460248 4460248 4460248 4460248 4460248 4460248 4460259 4460260 4460265 4460265 4460265 4460265 4460265 PAGE . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . .
PAGE 218
PART NUMBER INDEX MODEL E2 INDEX P/N 4711400 4711500 4711500 4711500 4711500 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711800 4711800 4711800 4711800 4712000 4740066 4740066 4740120 4740120 4740156 4740307 4740307 4740307 4740307 4740307 4740307 4740419 4740438 4740438 4740438 4740438 4740438 4740438 4740453 4740453 4740462 4740468 4740468 4740474 4740474 4740476 4740476 4740476 4740476 4740476 4740479 4740485 11- 10 PAGE . . . . . . 5-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-24 . . .
PAGE 219
PART NUMBER INDEX MODEL E2 INDEX P/N PAGE 4922199 . . . . . 7-12 4922199 . . . . . 7-17 4922224 . . . . . 7-11 4922225 . . . . . 7-11 4922258 . . . . . 1-25 4922258 . . . . . 7-18 4922273 . . . . . 7-10 4922299/1282896716 4922300 . . . . . 2-24 4922300 . . . . . 7-17 4922301 . . . . . 3-24 4922301 . . . . . 7-18 4922302 . . . . . 2-24 4922302 . . . . . 7-17 4922305 . . . . . 1-26 4922305 . . . . . 7-18 4922320 . . . . . 7-18 4922327 . . . . . 2-24 4922327 . . . . . 7-17 4922372 . . . . . 4-28 4922372 .
PAGE 220
PART NUMBER INDEX MODEL E2 INDEX P/N 7018591 7018905 7018912 7018912 7018912 7018912 7018912 7018912 7018916 7018917 7018917 7018917 7018919 7018919 7018919 7018941 7018942 7018943 7018943 7018943 7018943 7018943 7018967 7018967 7018967 7018967 7018967 7018978 7018979 7018980 7018981 7018981 7018982 7018988 7018993 7018993 7018993 7018996 7018996 7018996 7018997 7018997 7018997 7019696 7019808 7019810 7019810 7019818 7019819 11- 12 PAGE . . . . . 2-31 . . . . . 2-16 . . . . . 2-12 . . . . . 2-15 . . . .
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3120856 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.