Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machinery34HA ANSI

Illustrated Parts Manual

Model

34HA

P/N

3120676

June 27, 2011

Summary of content (292 pages)

PAGE 1
Illustrated Parts Manual Model 34HA P/N 3120676 June 27, 2011
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REVISION LOG November 1, 1990 - Original Issue Of Manual May 31, 1999 - Revised (Manual edited to 0010401 Revision 30) October 9, 2000 - Revised (Manual edited to 0010401 Revision 32) February 2, 2004 - Revised (Manual edited to 0010401 Revision 33) December 12, 2007 - Revised June 27, 2011 - Revised 3120676 A
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REVISION LOG B 3120676
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 TURNTABLE, BOOM & HORIZONTAL LIMIT SWITCH INSTALLATIONS . . . . . . . . . . . 3-2 BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 7-9 TITLE PAGE NO. ELECTRICAL DIAGRAM - GROUND CONTROL (DEUTZ WITH PROPORTIONAL CONTROLS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
PAGE 9
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 3120676 DESCRIPTION FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) . . . . . . FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS - FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER) . . . . . . . .
PAGE 10
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
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SECTION 1 FRAME . FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) FIG & ITEM # 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER 2360274 2360262 0238747 OSCILLATING AXLE INSTALLATION (WITH EQUIPPED) Ref. 4842982 0238732 0641822 4761800 4842621 2160002 1681785 4300034 4751600 4761600 3311601 4842794 4842622 0641406 4761400 51 53 54 55 56 57 58 59 60 61 62 63 64 3120676 QTY. Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-1. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (STANDARD 2WD - DOUBLE ACTING STEER CYLINDER) (CONTINUED) FIG & ITEM # PART NUMBER 65 66 67 68 69 70 71 72 73 74 75 76 77 2780153 0440112 0440113 3960373 3312205 Not Used 0642224 Not Used 2160002 3323003 3450609 2160001 4740156 1 F R A M E 0253132 101 102 103 104 105 1-4 DESCRIPTION QTY.
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SECTION 1 FRAME FIGURE 1-1.
PAGE 14
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
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SECTION 1 FRAME . FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER) FIG & ITEM # PART NUMBER 2360283 2360288 2360321 2360322 2360330 0251475 0239196 0251246 0251487 1 2 4843094 4843728 1681785 3 4300034 0641610 4 5 6 7 8 9 10 11 12 13 14 3120676 4751600 4740185 4761600 4842622 4842794 2160002 4842621 0641406 4761400 4842794 4843286 3311601 Not Used 4751400 DESCRIPTION QTY.
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SECTION 1 FRAME S E C T I O N FIGURE 1-2.
PAGE 17
SECTION 1 FRAME FIGURE 1-2.
PAGE 18
SECTION 1 FRAME S E C T I O N FIGURE 1-2. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (OPTIONAL 2WD - SINGLE ACTING STEER CYLINDER) FIG & ITEM # PART NUMBER 85 3780183 0251370 1 F R A M E 101 TIRE AND WHEEL INSTALLATIONS 5’-9” Machines With 6.5” x 16” Solid Tires Ref. Ref. 0253133 5’-9” Machines With Foam-Filled Tires Ref. 0251499 Machines With 9.5” x 16.5” Pneumatic Tires Ref. 0251261 6’-6” Machines With 12” x 16.5” Pneumatic Tires Ref.
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SECTION 1 FRAME FIGURE 1-2.
PAGE 20
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
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SECTION 1 FRAME . FIGURE 1-3. FRAME, STEERING & DRIVE COMPONENTS, ASSEMBLIES & INSTALLATIONS FIXED & OSCILLATING AXLES (4WD) FIG & ITEM # PART NUMBER DESCRIPTION REV. 2360330 Ref. 1 0254832 FIXED AXLE INSTALLATION Ref.  0251270 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-3.
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SECTION 1 FRAME FIGURE 1-3.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4.
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SECTION 1 FRAME . FIGURE 1-4. DRIVE HUB ASSEMBLY FIG & ITEM # PART NUMBER 2780169 DESCRIPTION DRIVE HUB ASSEMBLIES 2WD Gas & Diesel QTY. Ref. Ref. 2780168 2WD Electric Ref. 2780167 4WD (Rear) Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-4. DRIVE HUB ASSEMBLY FIG & ITEM # PART NUMBER 31 32 33 to 39 40 7000253 41 42 F R A M E 7000214 7017080 7007603 7010429 See Kit Options See Kit Options 101 See Kit Options 7017091 102 Kit 7017070 103 Kit Not Required 104 Kit 7017095 105 Kit 7017092 106 Kit 7017093 107 7000216 7000216 108 7000243 7017094 1-18 QTY.
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SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY FIG & ITEM # PART NUMBER 7000250 7007650 201 202 203 204 7000260 7007651 7000263 7000262 7000261 7010429 2900034 No Longer Available 7017099 7017090 3120676 DESCRIPTION INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: 2WD 4WD Spacer Spring Ring, Retaining —————————— Kit Options: Bearing Kit (Includes Items 4 and 5) Seal Kit (Includes Items 3, 11, 12 and 29) Cover Kit Options: Production Cast Cover (Was p/n 7001989) QTY. REV. Ref. Ref. Ref.
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SECTION 1 FRAME S E C T I O N FIGURE 1-5.
PAGE 29
SECTION 1 FRAME . FIGURE 1-5.
PAGE 30
SECTION 1 FRAME S E C T I O N FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991) FIG & ITEM # PART NUMBER Kit 2900754 DESCRIPTION Gasket (Not Shown) —————————— Seal Kit (Includes Items 2, 23, 29, 30 & Gasket) QTY. REV.
PAGE 31
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (4WD FRONT) (PRIOR TO DECEMBER 1991) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 32
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
PAGE 33
SECTION 1 FRAME . FIGURE 1-6.
PAGE 34
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
PAGE 35
SECTION 1 FRAME FIGURE 1-6.
PAGE 36
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
PAGE 37
SECTION 1 FRAME . FIGURE 1-7.
PAGE 38
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
PAGE 39
SECTION 1 FRAME . FIGURE 1-8. DRIVE BRAKE ASSEMBLY (DECEMBER 1991 TO S/N 33476) FIG & ITEM # PART NUMBER 0920084 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Kit Kit 7007977 7011712 7007979 7007980 7011713 Kit 7011715 7011714 7007983 Kit 7007985 7007986 7007914 7011716 7011717 7007987 Kit Kit Kit Kit Kit Kit 7007923 7007924 Not Used Not Used Kit 7007933 2900766 2900767 2900768 3120676 DESCRIPTION DRIVE BRAKE ASSEMBLY OPTIONS: QTY. REV. Ref.
PAGE 40
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
PAGE 41
SECTION 1 FRAME . FIGURE 1-9.
PAGE 42
SECTION 1 FRAME S E C T I O N FIGURE 1-10.
PAGE 43
SECTION 1 FRAME . FIGURE 1-10.
PAGE 44
SECTION 1 FRAME S E C T I O N FIGURE 1-11.
PAGE 45
SECTION 1 FRAME S E C T I O N .
PAGE 46
SECTION 1 FRAME S E C T I O N FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ELECTRIC) FIG & ITEM # PART NUMBER DESCRIPTION Note: Drive Motor p/n 3160118 is no longer available. Replace complete drive motor with Service Replacement Drive Motor p/n 1001096415 Note: Visually identify the drive motor by Eaton part number before ordering replacement parts. 1 1 2 2A 2B 3 3A 3B 3C 3D 3E 3F F R A M E 4 5 6 7 8 9 10 11 12 13 14 to 15 16 17 18 19 20 21 to 24 25 26 to 29 30 30A 31 31A 31B 32 to 34 35 36 37 38 1-38 QTY.
PAGE 47
SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER 39 40 41 42 7004938 Not Used 4100028 4100029 2900449 101 102 102A 103 103A 103B 103C 103D 103E 103F 104 105 106 107 108 109 110 111 112 113 114 to 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 130A 131 131A 3120676 DESCRIPTION QTY. Bolt, Socket 1/4”-28NF x 7/8” 4 Spacer, Piston (.105”) Spacer, Piston (.
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SECTION 1 FRAME S E C T I O N 1 FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER 131B 132 to 134 135 136 137 138 139 140 Kit Not Used 7004929 Not Used 7004928 Kit 7004938 7020347 DESCRIPTION QTY. Ring, Slipper 1 Pin, Connector 2 Plate, Connector Ring, Retaining Bolt Seal Kit - Complete (Includes items 103B,103C,106,118,119, 120,125,130A,131A,131B & 138) 2 2 4 1 REV.
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SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 50
SECTION 1 FRAME S E C T I O N FIGURE 1-12.
PAGE 51
SECTION 1 FRAME . FIGURE 1-12.
PAGE 52
SECTION 1 FRAME S E C T I O N FIGURE 1-13.
PAGE 53
SECTION 1 FRAME . FIGURE 1-13.
PAGE 54
SECTION 1 FRAME S E C T I O N FIGURE 1-14.
PAGE 55
SECTION 1 FRAME . FIGURE 1-14. TOW PACKAGE INSTALLATION FIG & ITEM # PART NUMBER 0238882 0239948 0253908 0254094 1 2 3 4 5 6 7 8 2620029 2620038 3040379 3421246 3421151 3323002 2880410 1360122 1660144 3322202 3840914 3841005 3841223 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120676 0642234 0630424 0630466 0642636 4740032 4562346 4762200 3312202 3312605 2160003 2160001 0642216 0360016 0900479 4640261 0641507 4751500 4761500 3250872 3250840 1702305 3820001 Not Used DESCRIPTION QTY. REV.
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SECTION 1 FRAME S E C T I O N FIGURE 1-14. TOW PACKAGE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 25 26 27 28 0361651 3532649 3430292 1260017 1 101 102 103 104 105 106 107 108 F R A M E 1-48 1660009 0642036 3312001 4762000 3420352 3420158 1260135 4752600 DESCRIPTION QTY. Bar Plate Pin, Quick Release Chain 2 1 1 1 TOW BAR ASSEMBLY Ref. Coupling, Hitch Bolt 5/8”-11NC x 4 1/2” Nut 5/8”-11NC Lockwasher 5/8” Pin, Towing Pin, Hair Chain Flatwasher 1” REV.
PAGE 57
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 3120676 DESCRIPTION CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - 3 & 4 SECTION RACINE BANG-BANG . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - 3 SECTION RACINE BANG-BANG . . . . . . . . . . . . . . . . . . . .
PAGE 58
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 59
SECTION 2 TURNTABLE . FIGURE 2-1.
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 0251369 0252278 51 52 53 54 55 56 57 58 - 59 60 3120676 0901790 4640005 2900062 4300034 4750016 Not Used 3311605 Not Used 4752200 DESCRIPTION MANUAL DESCENT INSTALLATIONS Gas & Diesel Electric QTY. REV. Ref. Ref. Ref.
PAGE 62
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-2.
PAGE 63
SECTION 2 TURNTABLE . FIGURE 2-2.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 66
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-3.
PAGE 67
SECTION 2 TURNTABLE . FIGURE 2-3.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - 3 SECTION RACINE BANG- BANG (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 7000414 7000439 7000440 DESCRIPTION —————————— Seal, Kit - Working Sections Seal, Kit - Relief Valve Block (7002262 Relief Valve) Seal, Kit - Relief Valve Block (7000468 Relief Valve) QTY. REV.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - 3 SECTION RACINE BANG- BANG (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 71
SECTION 2 TURNTABLE . FIGURE 2-4.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 46 47 Kit 7010704 2900761 2900759 2900760 DESCRIPTION O-Ring Plug —————————— Seal, Kit - Inlet Sections Seal, Kit - Working Section Seal, Kit - Crossover Relief Section QTY. REV.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 75
SECTION 2 TURNTABLE . FIGURE 2-5.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 77
SECTION 2 TURNTABLE . FIGURE 2-6. MODULAR CONTROL VALVE ASSEMBLY FIG & ITEM # PART NUMBER 4640598 1 2 3 4 5 6 7010511 7010512 7010513 7010514 7009742 7010516 7010515 7004232 2900735 2900503 2900696 3120676 DESCRIPTION VALVE ASSEMBLY Cartridge, Differ Pressure Sensing Cartridge, Relief Cartridge, Modulating Orifice Spool Cartridge, Electric/Hydraulic Relief Coil - 12VDC Nut Orifice Plug —————————— Seal Kit (Item 1) Seal Kit (Items 2 & 4) Seal Kit (Item 3) QTY. REV. Ref.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 79
SECTION 2 TURNTABLE . FIGURE 2-7.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-7. SWING DRIVE & BEARING INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # 151 PART NUMBER DESCRIPTION QTY. REV. 0252578 SWING DRIVE INSTALLATION - MACHINES BUILT 1993 TO MAY 1994 Ref.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-7. SWING DRIVE & BEARING INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 0238164 201 202 203 204 205 206 207 3421452 3760215 3421453 4842998 Not Used 3760170 1260017 DESCRIPTION TURNTABLE LOCK INSTALLATION QTY. REV. Ref.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 83
SECTION 2 TURNTABLE . FIGURE 2-8.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 85
SECTION 2 TURNTABLE . FIGURE 2-9.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 87
SECTION 2 TURNTABLE . FIGURE 2-10.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 89
SECTION 2 TURNTABLE . FIGURE 2-11.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 91
SECTION 2 TURNTABLE . FIGURE 2-12.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 96
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-13.
PAGE 97
SECTION 2 TURNTABLE . FIGURE 2-13.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 100
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-13. FORD VSG-413 GAS ENGINE INSTALLATION (JUNE 1995 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 0250815 601 2580026 602 603 0701020 4564328 DESCRIPTION ENGINE HEATER INSTALLATION (OPTIONAL) Heater, Engine Coolant - Not Shown (Located in Engine Head) Bolt 10mm x 60mm (Not Shown) Spacer, Tube (Not Shown) QTY. REV. Ref.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 103
SECTION 2 TURNTABLE . FIGURE 2-14.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 105
SECTION 2 TURNTABLE . FIGURE 2-15.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-15. GENERATOR INSTALLATION - 110V (FORD) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 25 26 27 28 29 4761000 3311001 4460027 4751600 0681610 DESCRIPTION Lockwasher #10 Nut #10-24NC Connector Flatwasher 3/8” (July 1991 to Present) Bolt 3/8”-16NC x 1 1/4” (Grade 8) (June 1992 to Present) QTY. REV.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-15. GENERATOR INSTALLATION - 110V (FORD) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 109
SECTION 2 TURNTABLE . FIGURE 2-16.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-16. DEUTZ F2L-1011 DIESEL ENGINE INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. 309 310 311 7020434 7020465 Dipstick (Not Shown) Oil Filler Cap Gasket, Cylinder Head Options: (Engine p/n 2000137 Only) (Not Shown) 1 Notch 2 Notches 3 Notches 1 1 1 2 401 to 426 427 428 70003160 70003161 70003162 T U R N T A B L E 0250229 GENERATOR INSTALLATION (OPTIONAL) Ref.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-16. DEUTZ F2L-1011 DIESEL ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 115
SECTION 2 TURNTABLE . FIGURE 2-17.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - 110V (DEUTZ) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 24 25 26 27 to 32 33 34 35 3311401 0641406 4812000 Not Used 0681610 4761600 4751600 DESCRIPTION QTY. Nut 1/4” Bolt 1/4”-20NC x 3/4” Flatwasher, Metric 10mm 4 2 2 Bolt 3/8”-16NC x 1 1/4” (Grade 8)(June 1992 to Present) Lockwasher 3/8” (June 1992 to Present) Flatwasher 3/8” (June 1992 to Present) 2 2 2 REV.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-17. GENERATOR INSTALLATION - 110V (DEUTZ) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 118
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 119
SECTION 2 TURNTABLE . FIGURE 2-18.
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-18. ELECTRIC MOTOR, BATTERIES & CHARGER INSTALLATIONS (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 109 110 111 112 113 114 115 116 117 118 4300068 4751400 Not Used 3311405 1060338 1060352 1060355 0840031 4843575 0840032 2 T U R N T A B L E 0251021 201 202 203 204 205 206 207 208 209 210 211 212 to 214 215 216 217 2-64 0901677 0641613 4751600 Not Used 3311605 0400068 0860662 4300068 4751400 Not Used 3311405 Not Used 1060356 1060345 4921298 DESCRIPTION QTY.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-18. ELECTRIC MOTOR, BATTERIES & CHARGER INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 123
SECTION 2 TURNTABLE . FIGURE 2-19. BATTERY CHARGER ASSEMBLY FIG & ITEM # PART NUMBER 0400068 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3120676 7005955 7005956 7005957 7005958 7005959 7005951 7005941 7005928 7005935 7005960 7005937 7005961 7005962 7005963 DESCRIPTION BATTERY CHARGER ASSEMBLY Case, Assembly Transformer Assembly Heat Sink Assembly Diode Ammeter Timer Knob, Timer Capacitor Bushing Bushing Cord Set, AC Cord Set, 12VDC Auxiliary Relay Cable Assembly 48VDC Fuse Assembly QTY. REV. Ref.
PAGE 124
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 125
SECTION 2 TURNTABLE . FIGURE 2-20.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 127
SECTION 2 TURNTABLE . FIGURE 2-21.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-21. PUMP ASSEMBLY - SUNSTRAND (GAS & DIESEL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 85 86 87 88 89 Kit 7007475 7007477 7007476 7010120 2900752 7007412 2900826 2900827 DESCRIPTION O-Ring Plug, Orifice/Screen -.156 Plug, Orifice/Screen -.
PAGE 130
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-22.
PAGE 131
SECTION 2 TURNTABLE . FIGURE 2-22. PUMP ASSEMBLY - SINGLE SECTION (GAS & DIESEL MACHINES) (PRIOR TO AUGUST 1992) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. REV.  3600172 HYDRAULIC PUMP ASSEMBLY Ref. 7010925 7010926 7010927 7010928 7010929 7010905 7010914 Kit Kit 7010930 7010926 7010918 7010907 7010919 Kit 7010902 Kit Kit 7010909 7010911 Shaft, Drive Gear (.750) Pin, Shear.093 x.750 Lg. Screw Housing, Gear Plug Plate, Pressure Seal Back-Up Idler Shaft Gear (.750) Ball, Steel (.
PAGE 132
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-23.
PAGE 133
SECTION 2 TURNTABLE . FIGURE 2-23. PUMP ASSEMBLY - SINGLE SECTION (GAS & DIESEL MACHINES) (AUGUST 1992 TO PRESENT) FIG & ITEM # PART NUMBER 3600199 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010958 7010959 Not Used 7010954 7010978 7010960 7010961 7010953 3120676 DESCRIPTION HYDRAULIC PUMP ASSEMBLY QTY. REV. Ref.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 135
SECTION 2 TURNTABLE . FIGURE 2-24.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 137
SECTION 2 TURNTABLE . FIGURE 2-25. TANK INSTALLATION FIG & ITEM # PART NUMBER 0250327 0257432 0250660 0251014 0251420 1 2 3 4 5 6 7 8 9 10 11 11A 12 13 3120676 QTY. REV. Ref. Ref. E Ref. 1 Ref. C Ref. C Ref.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # 2 102 T U R N T A B L E 103 PART NUMBER Ref.   4400241 Electric - Not Shown Ref. D 4400296 4400306 4400242 1670446 3532064 110 111 112 113 114 115 3960369 3960372 4751400 4761400 3311401 2120106 2120120 0100020 1340045 1340047 4740338 2220242 2420115 4562516 2180467 1320022 3520022 2580018 1600043 0250659 0250658 201 202 203 2-82 Ref. Ref. REV.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 0257412 501 502 504 505 1120486 2200108 Not Used 0100020 0257413 501 502 504 505 2 T U R N T A B L E 2-84 1120485 2420183 0100019 0100020 DESCRIPTION FUEL CAP INSTALLATION (STANDARD) Cap, Fuel Vented Plug Sealer, Pipe (Not Shown) FUEL CAP INSTALLATION (PROTECTOSEAL) Cap, Fuel Vented Gauge, Fuel Loctite #272 (Not Shown) Sealer, Pipe (Not Shown) QTY. REV. Ref. 2 1 1 A/R Ref.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-25. TANK INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 143
SECTION 2 TURNTABLE . FIGURE 2-26.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 145
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-27.
PAGE 147
SECTION 2 TURNTABLE . FIGURE 2-27.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-27. HOODS, LIGHTS & ALARMS INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # 2 T U R N T A B L E PART NUMBER DESCRIPTION QTY. REV.
PAGE 149
SECTION 2 TURNTABLE FIGURE 2-27. HOODS, LIGHTS & ALARMS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 307 309 310 0901883 Not Used 2540016 0251172 0239401 0251443 401 402 403 404 0140024 0140032 0641406 4751400 3311405 0250650 501 3120676 4360171 DESCRIPTION QTY. Tack 4 Grommet (Not Shown) 3 ALARM INSTALLATIONS Travel Motion Motion Ref. Ref. Ref. Ref.
PAGE 150
SECTION 2 TURNTABLE FIGURE 2-27. HOODS, LIGHTS & ALARMS INSTALLATION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 151
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 DESCRIPTION PAGE TURNTABLE, BOOM & HORIZONTAL LIMIT SWITCH INSTALLATIONS . . . . . . . . . . . . . . . . 3-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 152
SECTION 3 BOOM FIGURE 3-1.
PAGE 153
SECTION 3 BOOM . FIGURE 3-1. TURNTABLE, BOOM & HORIZONTAL LIMIT SWITCH INSTALLATIONS FIG & ITEM # 1 2 3 4 4A 4B 4C 4D 5 5A 5B 6 PART NUMBER 4620048 4620061 4620062 4620066 4620067 4620068 0250456 0252112 BOOM INSTALLATIONS Domestic CSA Ref. Ref. Ref. 0800630 4843502 1681840 4842603 0961024 3421419 0641420 3311405 4842485 0961024 0961198 1681780 3421752 3422637 3421955 3422638 8 3421751 3421957 9 3421749 3421959 10 3422011 3422013 11 3120676 QTY. Ref.
PAGE 154
SECTION 3 BOOM FIGURE 3-1.
PAGE 155
SECTION 3 BOOM FIGURE 3-1. TURNTABLE, BOOM & HORIZONTAL LIMIT SWITCH INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 156
SECTION 3 BOOM FIGURE 3-2.
PAGE 157
SECTION 3 BOOM . FIGURE 3-2.
PAGE 158
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 38 39 40 41 42 43 Use 1060516 4920618 Use 1060515 4751600 0560923 4070559 S E C T I O N 0251388 101 102 103 104 105 106 107 108 109 110 111 3 B O O M 3-8 2660057 2660058 2660059 0540070 4280188 Not Used 4300031 4300032 3311401 4761400 0641407 DESCRIPTION Cable, Electrical - 16/30 (was p/n 1060229) Harness, 110 Volt Cable, Electrical - 12/4 (was p/n 1060012) Flatwasher 3/8” Block Shim 1/16” BOOM WIPERS INSTALLATION QTY.
PAGE 159
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 DESCRIPTION STANDARD PLATFORM, CONTROLS & SUPPORT INSTALLATIONS . . . . . . . . . . . . . . . . . . LOW MOUNT PLATFORM, CONTROLS & SUPPORT INSTALLATIONS . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY (WORM GEAR DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY (HYDRAULIC PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . .
PAGE 160
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 161
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 162
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 163
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 164
SECTION 4 PLATFORM FIGURE 4-1. STANDARD PLATFORM, CONTROLS & SUPPORT INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION PLATFORM ASSEMBLIES Note: Replacement Decals must be Purchased Separately - See Section 8.
PAGE 165
SECTION 4 PLATFORM FIGURE 4-1. STANDARD PLATFORM, CONTROLS & SUPPORT INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 166
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 167
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 168
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 169
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 170
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 171
SECTION 4 PLATFORM FIGURE 4-2. LOW MOUNT PLATFORM, CONTROLS & SUPPORT INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 172
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 173
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 174
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 175
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 176
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 177
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 178
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
PAGE 179
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 180
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 181
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 182
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 183
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER 105 106 107 108 109 110 1700599 4460205 1320041 0721006 4751000 3311005 0239762 201 0140001 DESCRIPTION Decal - Neutral (Not Shown) Plug Clamp Screw Flatwasher Locknut HORN INSTALLATION Horn QTY. REV. 1 1 1 1 2 1 Ref.
PAGE 184
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 185
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 186
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 187
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIFT (BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARTICULATE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .
PAGE 188
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 189
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1681785 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1681787 1681788 1120179 1680892 3480120 3300273 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 3900170 0100011 3900175 2160002 Not Used 0100035 0100038 3960416 3321401 2900381 3120676 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY QTY. REV.
PAGE 190
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 191
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 192
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 193
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 194
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 195
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 196
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 197
SECTION 5 CYLINDER FIGURE 5-5. STEER CYLINDER ASSEMBLY - 2WD - DOUBLE ROD FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER DESCRIPTION QTY. REV.
PAGE 198
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 199
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 200
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 201
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 202
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 203
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 204
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 205
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 206
SECTION 5 FIG & ITEM # PART NUMBER 0256335 1 2 3 4 5 6 7 S E C T I O N 0460093 Not Used 0460084 0460075 1320037 1320122 0460083 CYLINDER DESCRIPTION BELLOWS INSTALLATION - 2WD MACHINES WITH OSCILLATING AXLE AND 5’9” FRAME QTY. REV. Ref.
PAGE 207
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (ELECTRIC) . . . . . . .
PAGE 208
SECTION 6 HYDRAULIC FIGURE 6-1.HYDRAULIC DIAGRAM - AXLE LOCKOUT S E C T I O N 6 H Y D R A U L I C 1282844 - Rev.
PAGE 209
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER DESCRIPTION QTY. 2791883 HYDRAULIC DIAGRAMS - AXLE LOCKOUT 6’6” Frame 2WD/4WD (With Swivel) Ref. Ref. 2791475 Optional 5’9” Frame 2WD (With Swivel) Ref.
PAGE 210
SECTION 6 HYDRAULIC FIGURE 6-2.HYDRAULIC DIAGRAM - DRIVE (2WD) S E C T I O N 6 H Y D R A U L I C 1281306-REV. 2792360 Rev.
PAGE 211
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE (2WD) FIG & ITEM # PART NUMBER 2791647 2792059 2791689 2792058 2792060 2792061 DESCRIPTION HYDRAULIC DIAGRAMS - DRIVE (2WD) 6’6” Frame 2WD - Deutz (With Swivel) 6’6” Frame 2WD - With Proportional Controls (With Swivel) 5’9” Frame 2WD - Deutz (With Swivel) 5’9” Frame 2WD - With Proportional Controls (With Swivel) Proportional Controls - With 12” x 16.5” Tires (With Swivel) 6’6” Frame - With 12” x 16.5” Tires (With Swivel) REV. Ref. Ref.
PAGE 212
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE (2WD) (CONTINUED) FIG & ITEM # PART NUMBER 30 31 32 33 34 35 36 S E C T I O N 2752317 2752323 2752324 Not Used 2752320 2752329 2220363 2220710 2752240 2752241 2752238 37 38 39 H Y D R A U L I C 40 41 42 43 44 45 46 Hose Options: 6’6” & 5’9” Frame 2WD With 12” x 16.
PAGE 213
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE (2WD) (CONTINUED) FIG & ITEM # PART NUMBER 55 2220609 DESCRIPTION Fitting, Reducer QTY. REV.
PAGE 214
SECTION 6 HYDRAULIC FIGURE 6-3.HYDRAULIC DIAGRAM - DRIVE (4WD) S E C T I O N 6 H Y D R A U L I C 1281711 Rev.
PAGE 215
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 216
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 217
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (4WD) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 218
SECTION 6 HYDRAULIC FIGURE 6-4.HYDRAULIC DIAGRAM - DRIVE (ELECTRIC) S E C T I O N 6 H Y D R A U L I C 1281380 Rev.
PAGE 219
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 220
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER 33 2750685 2751353 34 2751331 2751345 35 2751345 2751359 DESCRIPTION Hose Options: 6’6” Frame 5’9” Frame Hose Options: 6’6” Frame 5’9” Frame Hose Options: 6’6” Frame 5’9” Frame QTY. REV.
PAGE 221
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 222
SECTION 6 HYDRAULIC FIGURE 6-5.HYDRAULIC DIAGRAM - ROTATOR (HYDRAULIC PISTON) S E C T I O N 6 H Y D R A U L I C 2791744 - Rev.
PAGE 223
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 224
SECTION 6 HYDRAULIC FIGURE 6-6.HYDRAULIC DIAGRAM - ROTATOR (WORM GEAR) S E C T I O N 6 H Y D R A U L I C 2791620 - Rev.
PAGE 225
SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 226
SECTION 6 HYDRAULIC FIGURE 6-7.
PAGE 227
SECTION 6 HYDRAULIC FIGURE 6-7.
PAGE 228
SECTION 6 HYDRAULIC FIGURE 6-7.
PAGE 229
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (FORD - DEUTZ) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 230
SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 231
SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 232
SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 233
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (ELECTRIC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 234
SECTION 6 HYDRAULIC FIGURE 6-9.
PAGE 235
SECTION 6 HYDRAULIC FIGURE 6-9.
PAGE 236
SECTION 6 HYDRAULIC FIGURE 6-9.
PAGE 237
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM - PROPORTIONAL CONTROLS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 238
SECTION 6 HYDRAULIC FIGURE 6-10.
PAGE 239
SECTION 6 HYDRAULIC FIGURE 6-10. HYDRAULIC DIAGRAM - STEER FIG & ITEM # PART NUMBER 2791653 2791882 1 2180540 2220468 2 3 4 5 6 7 8 9 3120676 2180448 2180380 Not Required 2750760 Not Used 2220414 2751011 2750756 2750892 2750756 2750892 2220416 2751011 2750756 2750892 2750756 2750892 2220416 DESCRIPTION QTY. REV. HYDRAULIC DIAGRAMS - STEER: Oscillating Axle - 2WD 4WD Ref. Ref. Ref.
PAGE 240
SECTION 6 HYDRAULIC FIGURE 6-11.
PAGE 241
SECTION 6 HYDRAULIC FIGURE 6-11. HYDRAULIC DIAGRAM - TOW FIG & ITEM # PART NUMBER 2791788 2791789 1 to 15 16 17 18 Not Used 2220605 2220468 2751391 2751410 19 20 21 22 23 24 2751428 2751010 Not Used 2220385 2220619 2220635 2220609 DESCRIPTION HYDRAULIC DIAGRAMS 5’9” Frame 6’6” Frame QTY. REV. Ref. Ref. Ref.
PAGE 242
SECTION 6 HYDRAULIC FIGURE 6-12.
PAGE 243
SECTION 6 HYDRAULIC FIGURE 6-12. HYDRAULIC DIAGRAM - LIFT UP RELIEF (FORD & DEUTZ) FIG & ITEM # PART NUMBER 2791792 2791793 1 2 3 4 5 6 7 8 9 to 11 12 2220605 2751398 2751011 2220828 2220609 2220577 2750889 2220239 4640047 Not Used Not Required 2220654 DESCRIPTION QTY. HYDRAULIC DIAGRAMS - STEER: Ford Ref. Ref. Deutz Fitting, Tee Hose Options: Ford Deutz Fitting, 90° Fitting, Reducer Fitting Hose Fitting Valve, Relief Fitting, 90° Options: Ford Deutz Ref. REV.
PAGE 244
SECTION 6 HYDRAULIC FIGURE 6-13.HYDRAULIC DIAGRAM LIST Note: Diagrams with asterisk (*) are shown in the preceding pages. Diagrams not shown are available from JLG service department.
PAGE 245
SECTION 6 2791821 2791876 MANUAL DESCENT HYDRAULIC DIAGRAMS Gas & Diesel Electric Ref. Ref. Ref. 5 3 2791744* 2791620* ROTATOR HYDRAULIC DIAGRAMS: Hydraulic Piston Worm Gear Ref. Ref. Ref. A C 2791963* 2791961* 2791982* 2791998* 2791953* 2791981 STANDARD HYDRAULIC DIAGRAMS: Ford Deutz Ford - With Proportional Controls Deutz - With Proportional Controls Electric Electric - With Proportional Controls Ref. Ref. Ref. Ref. Ref. Ref. Ref. C C D C C C STEER HYDRAULIC DIAGRAMS: Ref.
PAGE 246
SECTION 6 HYDRAULIC S E C T I O N 6 H Y D R A U L I C 6-40 3120676
PAGE 247
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL DIAGRAM - PLATFORM (ELECTRIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL DIAGRAM - PLATFORM (FORD & DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL DIAGRAM - PLATFORM (PROPORTIONAL CONTROLS) . . . . . . . . . . . . . . .
PAGE 248
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref. 3 A C Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 4932098 3990010 S E C T I O N 4931954 3740049 4360089 Tilt Alarm Relay Flasher Ref.
PAGE 249
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER QTY. REV. Ref. 1 4 2 1 5 4921260 GENERATOR ELECTRICAL DIAGRAM - FORD Receptacle, Electrical - Female Twist-Lock Diode - 6 Amp Relay Harness - 1 Wire (Aux. Power Relay to Generator Relay) Harness - 3 Wire (Generator Relays to Platform) 4931998 1060016 1060012 HEATERS ELECTRICAL DIAGRAM Cable, Electrical - 16/3 (Junction Box to Heaters) Cable, Electrical - 12/4 (Junction Box to Thermostat) Ref. 20ft. 3ft.
PAGE 250
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 4932086* GROUND CONTROL ELECTRICAL DIAGRAM - ELECTRIC Cable Electrical - 16/3 (To Horizontal Limit Switch) Harness - Valve Harness - Contactor Box Harness - Battery Charger Ref.
PAGE 251
SECTION 7 ELECTRICAL FIGURE 7-2.ELECTRICAL DIAGRAM - PLATFORM (ELECTRIC) S E C T I O N 7 E L E C T R I C A L 4932088 - Rev.
PAGE 252
SECTION 7 ELECTRICAL FIGURE 7-3.ELECTRICAL DIAGRAM - PLATFORM (FORD & DEUTZ) S E C T I O N 7 E L E C T R I C A L 1281356 - Rev.
PAGE 253
SECTION 7 ELECTRICAL FIGURE 7-4.ELECTRICAL DIAGRAM - PLATFORM (PROPORTIONAL CONTROLS) S E C T I O N 7 E L E C T R I C A L 1282004 - Rev.
PAGE 254
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 255
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 4932086 - Rev.
PAGE 256
SECTION 7 ELECTRICAL FIGURE 7-6.
PAGE 257
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 4932750 - Rev.
PAGE 258
SECTION 7 ELECTRICAL FIGURE 7-7.
PAGE 259
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 4932757 - Rev.
PAGE 260
SECTION 7 ELECTRICAL FIGURE 7-8.
PAGE 261
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 4932751 - Rev.
PAGE 262
SECTION 7 ELECTRICAL FIGURE 7-9.
PAGE 263
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 4932666 - Rev.
PAGE 264
SECTION 7 S E C T I O N ELECTRICAL THIS PAGE LEFT BLANK INTENSIONALLY 7 E L E C T R I C A L 7-18 3120676
PAGE 265
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION PAGE DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 266
SECTION 8 DECALS FIGURE 8-1.
PAGE 267
SECTION 8 DECALS FIGURE 8-1.
PAGE 268
SECTION 8 DECALS FIGURE 8-1.
PAGE 269
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - STANDARD (CONTINUED) FIG & ITEM # PART NUMBER 36 37 1700818 1700419 1701504 38 39 40 41 42 1700460 1702280 Not Used 1702282 1702631 1702688 0253639 101 102 103 104 3536671 3252369 1702289 3820019 0253639S 0256956 201 1703175 0252105 301 302 1701559 1701558 303 1701556 3120676 DESCRIPTION QTY.
PAGE 270
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - STANDARD (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 271
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 34HA The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 272
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODEL 34HA The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 273
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10-1 3120676 DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS QTY. REV. Ref. 0238682 9983463 Airline to Platform Installation Airline Sketch at Platform Ref. Ref.
PAGE 274
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # 1 0 S P E C I A L PART NUMBER DESCRIPTION QTY. 0251619 Panel Lights Installation - Standard With Creep Ref. 0253987 0270723 0256829 Platform Lights Installation - Ford & Deutz Beacon, Amber Spring Loaded Platform Gate Installation Ref. Ref.
PAGE 275
PART NUMBER INDEX Starting Serial No.
PAGE 276
PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX MODEL 34HA Revised - XX/XX/XXXX INDEX P/N PAGE 0252210 . . . . . 4-27 0252211 . . . . . 4-27 0252278 . . . . . . 2-5 0252278 . . . . . . 5-9 0252448 . . . . . . 4-3 0252449 . . . . . . 4-3 0252490 . . . . . 10-1 0252578 . . . . . 2-24 0252625 . . . . . 2-44 0252625 . . . . . . 7-2 0252808 . . . . . 2-38 0253130 . . . . . 1-10 0253130 . . . . . 1-10 0253130 . . . . . 1-14 0253130 . . . . . . 1-4 0253130 . . . . . . 1-4 0253131 . .
PAGE 277
PART NUMBER INDEX Starting Serial No.
PAGE 278
PART NUMBER INDEX Starting Serial No.
PAGE 279
PART NUMBER INDEX Starting Serial No.
PAGE 280
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX MODEL 34HA Revised - XX/XX/XXXX INDEX P/N PAGE 7000214 . . . . . 1-21 7000217 . . . . . 1-21 7000220 . . . . . 1-21 7000226 . . . . . 1-21 7000227 . . . . . 1-21 7000229 . . . . . 1-17 7000230 . . . . . 1-17 7000232 . . . . . 1-17 7000241 . . . . . 1-21 7000241 . . . . . 1-25 7000242 . . . . . 1-17 7000242 . . . . . 1-21 7000242 . . . . . 1-25 7000243 . . . . . 1-21 7000246 . . . . . 1-17 7000247 . . . . . 1-17 7000247 . . . . .
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3120676 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 810122 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.