Operation & Safety Manual Original Instructions Keep this manual with machine at all times.
Revision Log Revision Log REVISION LOG November 28, 2012 - A - Original Issue of Manual August 23, 2013 - B - Revised cover and pages d, 1-7, 2-3 thru 2-8, 2-12, 2-13, 3-2, 3-3, 3-11, 3-12, 3-13, 3-15, 3-20, 3-23, 3-24, 3-32, 3-36, 4-1, 4-5, 4-8, 5-2, 5-5 thru 5-10, 5-28, 5-29, 5-49, 6-2, 7-14, 7-15, 9-1, 9-4, 9-5 & 9-7.
Read This First Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.
Read This First This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc.
Read This First Other Publications Available Service Manual..........................................................................................31200800 Parts Manual .............................................................................................31200722 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.
Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ...................................................... b Modifications ...................................................................... b Other Publications Available .............................................. d Machine Configuration ....................................................... d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ............
Table of Contents Section 3 - Controls and Indicators 3.1 General................................................................................ 3-1 3.2 Controls ............................................................................... 3-2 Instrument Panel ............................................................ 3-4 Display Screen ............................................................... 3-6 Keypad ........................................................................... 3-8 Ignition ....
Table of Contents 4.3 Operating with a Suspended Load ......................................4-7 Lift Load Safely ...............................................................4-7 Picking Up a Suspended Load........................................4-7 Transporting a Suspended Load.....................................4-8 Leveling Procedure .........................................................4-8 Placing a Suspended Load .............................................4-9 Disengaging a Suspended Load.........
Table of Contents Quick Attach Mounted Hook......................................... 5-46 Truss Boom .................................................................. 5-47 Platform ........................................................................ 5-48 5.9 Hitches and Trailer Brakes ................................................ 5-49 Retrieval Hitch .............................................................. 5-49 Pin Hitch - CUNA C (Italy) ............................................
Table of Contents Section 8 - Additional Checks 8.1 8.2 8.3 8.4 General ................................................................................8-1 Load Stability Indicator System............................................8-1 Boom Interlock (4014PS & 4017PS)....................................8-2 Auxiliary Power (If Equipped for Platform) ...........................8-3 Section 9 - Specifications 9.1 Product Specifications .........................................................
Table of Contents vi 31200753
Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES 1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Section 1 - General Safety Practices 1.3 OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 FT (3 M) OW0040 • This machine is not insulated and does not provide protection from contact or being near electrical current.
Section 1 - General Safety Practices Tip Over Hazard General • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab. • DO NOT exceed rated lift capacity. • Be sure that the ground conditions are able to support the machine.
Section 1 - General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 • Always wear the seat belt. • Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.
Section 1 - General Safety Practices Non-Suspended Load OW0060 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. • Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines. • DO NOT attempt to use telehandler frame-leveling to compensate for load swing. • Keep heavy part of load closest to attachment.
Section 1 - General Safety Practices Travel Hazard 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary. • Visually verify proper wheel alignment after each steer mode change.
Section 1 - General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage weldment. Use only JLG approved lift points. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible.
Section 1 - General Safety Practices Lifting Personnel OW0170 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. OW0190 • DO NOT drive machine from cab when personnel are in platform.
Section 1 - General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. • To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed.
Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 • Keep clear from under boom.
Section 1 - General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating.
Section 1 - General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed. OW0290 • DO NOT carry riders. Riders could fall off machine causing death or serious injury.
Section 1 - General Safety Practices Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion. Flammable Fuel OW0300 • DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials.
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Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION 2.1 PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operational check (see page 2-14) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions. WARNING If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine.
Section 2 - Pre-Operation and Inspection 2.2 SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.
Section 2 - Pre-Operation and Inspection 8005675 8005616 A - 1706753 B - 1706754 C - 1706755 3700016 ABC A B C 3700016 8005617 8008657B 8008657 8005671 8008657B 8008657 8005671 25 - 1001153442 (FRANCE) 20 - 2603207 30 - 1706438 40 - 2999964 (GERMANY) 20 8005870 8005870 8006612 OZ3751 2-4 3700015 31200753
Section 2 - Pre-Operation and Inspection 1001135690 (LOADER PATTERN) 1001135692 (IF EQUIPPED WITH BOOM FLOAT) 1001101895 1001135690A 1001135765 (LIFT PATTERN) 3m 1001101895 1001135692A 1001135765A A 1001119218 (GERMANY) 1001092878 Korrekter Bodenabstand von 290-300mm (ab Unterkante Schaufel) wird durch rote Linie angezeigt A B B 1001094708 8005670 1001094708B 1001139654 (IF EQUIPPED FOR ULS) S 15 mg/kg 8005670 1001139654 A 1001 1 02 4 0 8A D 1001156399 20 3700016 25 - 1001153442 (FRAN
Section 2 - Pre-Operation and Inspection 4014PS & 4017PS 8008657 8005616 8005670 8008657 8005675 8005671 3700016 3700016 8008657B 8008657B 8005671 8006612 JLG MANUFACTURING EUROPE BVBA TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO: HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER: NÚMERO DE HOMOLOGACIÓN: VEHICLE IDENTIFICATION NUMBER: NUMERO IDENTIFICAZIONE: FAHRZEUG-IDENTIFIZIERUNGS-NUMMER: NÚMERO DE IDENTIFICACIÓN: JLG Manufacturing Europe BVBA 20 25 20 - 2603207 30 - 170
Section 2 - Pre-Operation and Inspection 8008657 3700016 A - 1706753 B - 1706754 C - 1706755 D - 1706756 3700016 ABCD A 8005616 8008657B B 20 8005617 8005671 8008657B 8005675 8006612 8008657 20 - 2603207 30 - 1706438 (GERMANY) 8005671 1001153442 (FRANCE) 20 - 2603207 30 - 1706438 (GERMANY) 25 20 8005870 1001104319 8005870 8006612 1001009211 31200753 OZ3781 2-7
Section 2 - Pre-Operation and Inspection 1001135690 (LOADER PATTERN) 1001127546 1001127546 A 1001135690A 1001135691 VIEW A-A 1001135765 (LIFT PATTERN) 1001101895 1001135691A 3m 1001135765A B 1001092878 1001101895 1001119218 (GERMANY) B A Korrekter Bodenabstand von 290-300mm (ab Unterkante Schaufel) wird durch rote Linie angezeigt A 1001094708 1001094708B 8005670 1001139654 (IF EQUIPPED FOR ULS) S 15 mg/kg D 1001139654 A 8005670 1001 1 02 4 0 8A 25 3700016 1001156399 1001153442 (FRA
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Section 2 - Pre-Operation and Inspection 2.3 WALK-AROUND INSPECTION 3706PS & 3707PS 17 2 1 16 3 15 4 14 5 6 13 7 8 9 12 10 11 OB0060 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Section 2 - Pre-Operation and Inspection 3. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. 4. Mirror - Clean and undamaged. 5. Cab and Electrical • General appearance; no visible damage. • Frame level indicator(s) and window glass undamaged and clean. • Gauges, switches, joystick, foot controls and horn operational.
Section 2 - Pre-Operation and Inspection 4014PS & 4017PS 22 1 3 2 21 20 4 19 18 5 17 6 16 7 15 14 8 9 13 10 11 12 OZ3801 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Section 2 - Pre-Operation and Inspection 5. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. 6. Mirror - Clean and undamaged. 7. Cab and Electrical • General appearance; no visible damage. • Frame level indicator(s) and window glass undamaged and clean. • Gauges, switches, joystick, foot controls and horn operational.
Section 2 - Pre-Operation and Inspection 2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirrors for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD. Keep engine cover closed while engine is running. Operational Check When engine warms, perform an operational check: 1. Service brake and parking brake operation. 2.
Section 2 - Pre-Operation and Inspection 2.5 OPERATOR CAB The telehandler is equipped with an open or enclosed ROPS/FOPS cab. WARNING Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/machine configuration. If the overhead guard or cab structure is damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.
Section 2 - Pre-Operation and Inspection 2.6 WINDOWS Keep all windows clean and unobstructed. Cab Door Window 2 3 4 1 OAM2100 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. • Open the cab door window using lever (3) and secure it in the latch (4). • Press the release inside the cab to unlatch the window.
Section 2 - Pre-Operation and Inspection Rear Window 6 5 OAM2110 • Lift lever (4) and push to open the rear window (5). • Lift lever and pull to close.
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Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS 3.1 GENERAL This section provides the necessary information needed to understand control functions.
Section 3 - Controls and Indicators 3.2 CONTROLS 12 10 13 11 14 15 9 16 17 8 7 6 18 5 4 3 2 1 OZ3811 1. Park Brake: See page 3-11. 2. Accelerator Pedal: Pressing down the pedal increases engine and hydraulic speed. 3. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed. 4. Ignition Switch: Key Activated. See page 3-10. 5. Front Console Switches: See page 3-24. 6. Transmission Control Lever (if equipped): See page 3-12. 7. Steering Column Adjuster: See page 3-16.
Section 3 - Controls and Indicators 10. Frame Level Indicator: Enables operator to determine the left to right level condition of the telehandler. 11. Keypad: See page 3-8. 12. LSI Indicator: See page 3-14. 13. Accessory Control Lever: See page 3-27. 14. Power/Emergency Stop Switch (if equipped for platform): Push down to shut off power and stop engine. 15. Boom Joystick and Transmission Control: See page 3-18. 16.
Section 3 - Controls and Indicators Instrument Panel 2 3 4 5 6 7 1 24 8 9 23 10 22 21 20 19 18 17 16 15 14 13 12 11 OZ2061 1. Low Fuel Indicator: Illuminates and buzzer sounds briefly when fuel level is low. 2. Fuel Gauge: Indicates amount of fuel in fuel tank. 3. Left Turn Signal Indicator: Illuminates when left turn signal is active. 4. Display Screen: See page 3-6. 5. Right Turn Signal Indicator: Illuminates when right turn signal is active. 6.
Section 3 - Controls and Indicators 16. System Distress Indicator: Illuminates and buzzer sounds when critical machine and engine faults exist. 17. Engine Fault Critical Indicator: Illuminates and buzzer sounds when a critical engine fault exists. 18. Engine Fault Warning Indicator: Illuminates and buzzer sounds when engine is operating outside the normal range. 19. Air Filter Restriction Indicator: Illuminates and buzzer sounds briefly when air filter(s) require maintenance. 20.
Section 3 - Controls and Indicators Display Screen DISPLAY SHOWN WITH CONTINUOUS AUXILIARY HYDRAULICS ACTIVE 1 2 3 00 F2 0000 0000 100 00 RPM km/h DISPLAY SHOWN WITH ANTI THEFT ACTIVE AT SYSTEM START 4 5 6 8 00 0000 0000 RPM km/h 0 7 OAH1270 1. Joystick Mode: Displays current joystick mode. Joystick mode can be changed by the machine owner in Operator Tools Menu (level 2 password required). See Service Manual for information. a.
Section 3 - Controls and Indicators 8. Anti Theft Code Entry: If active, the four digit code must be entered after system start. See “Anti Theft” on page 3-28 for details. 9 MENU: HELP: PRESS ENTER OAH2000 9. Menus: Menus display fault codes and other machine information while allowing modification of some operating parameters. Depress and hold the C and OK buttons on the keypad to access menus. a. Help - Displays active fault code.
Section 3 - Controls and Indicators Keypad 1 OZ2361 4 2 5 3 6 7 1. C (Clear or escape): Use in conjuction with display screen. Returns user interface one level during navigation. If at top level menu, depress and hold for one second to exit. 2. Up/Down Arrows: Use in conjuction with display screen. Navigate menu selections and change adjustable values. 3. OK (Enter): Use in conjuction with display screen. Confirms user interface inputs. 4.
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Section 3 - Controls and Indicators Ignition P 0 I II III OZ2300 • Position 0 - Engine off. • Position I - Voltage available for all electrical functions. • Position II - Wait to start engine until preheat indicator on instrument panel goes out. • Position III - Engine start. In the event the engine does not start, rotate key to position 0 then back to position III to re-engage the starter. • Position P (if equipped for platform) - Power transferred to platform.
Section 3 - Controls and Indicators Park Brake IF EQUIPPED WITH MECHANICAL PARK BRAKE IF EQUIPPED WITH HYDRAULIC PARK BRAKE 1 1 3 2 OAM1600 OZ4290 The park brake lever (1) controls the application and release of the park brake. If Equipped with Mechanical Park Brake • Pull lever back to apply park brake. • Squeeze release (2) and push lever forward to release park brake. If Equipped with Hydraulic Park Brake • Pull lever back to apply park brake.
Section 3 - Controls and Indicators Transmission Control Lever (if equipped) Direction of Travel Selection F N R 1 OZ4310 Transmission control lever (1) engages forward or reverse travel. • Push lever forward for forward travel; pull lever rearward for reverse travel. Move lever to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound. • Drive in reverse and turn only at slow rates of speed.
Section 3 - Controls and Indicators Gear Selection 2 OZ4320 Gear selection is made with joystick buttons (2). See page 3-20 or page 3-23 for details. Horn 3 OZ4300 Horn button (3) is located on the end of transmission control lever. • Depress to sound horn.
Section 3 - Controls and Indicators Load Stability Indicator - LSI WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. 9 15 13 11 12 14 10 OAM2961 The LSI (9) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface. • Green LED (10) will illuminate when LSI power is on.
Section 3 - Controls and Indicators Passive Mode (3706PS & 3707PS) • The orange LED (15) illuminates when either of the following occurs: • The boom is fully retracted. • The park brake is not applied and transmission is in forward or reverse. • When approaching forward stability limitations, visual and audible indication is provided and the automatic function cut-out and/or slow down feature is disabled. • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices.
Section 3 - Controls and Indicators Steering Column Adjuster 9 OAM3210 • Follow “Shut-Down Procedure” on page 4-3. • Turn lever (9) counterclockwise to unlock. • Place steering column in desired position. • Turn lever clockwise to lock. WARNING TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown engine before adjusting steering column. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall.
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Section 3 - Controls and Indicators Joystick Lift Joystick Pattern 1 2 OAH1351 Verify the lift joystick pattern icon (2) is active on the display (1) and the joystick decal located inside the cab matches the machine controls. 3706PS & 3707PS (IF EQUIPPED WITH BOOM FLOAT) 4014PS & 4017PS 4 9 7 10 8 5 6 OAM3220 The joystick (4) controls the boom, attachment, auxiliary hydraulics, outrigger and transmission functions.
Section 3 - Controls and Indicators Attachment Functions Attachment tilt is controlled by the roller switch (5). • Push the roller switch up to tilt attachment down; push the roller switch down to tilt attachment up. Auxiliary Hydraulic Functions Auxiliary Hydraulics roller switch (6) controls function of attachments that require hydraulic supply for operation. See Section 5 - Attachments and Hitches for approved attachments and control instructions.
Section 3 - Controls and Indicators Transmission Control Note: Transmission control lever (see page 3-12) takes priority over joystick transmission controls. Transmission switch (8) engages forward or reverse travel. • Depress top of switch for forward travel; Depress bottom of switch for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound.
Section 3 - Controls and Indicators Loader Joystick Pattern 1 3 OAH1381 Verify the loader joystick pattern icon (3) is active on the display (1) and the joystick decal located inside the cab matches the machine controls. 3706PS & 3707PS (IF EQUIPPED WITH BOOM FLOAT) 4014PS & 4017PS 4 9 7 10 8 5 6 OAM3230 The joystick (4) controls the boom, attachment, auxiliary hydraulics, outrigger and transmission functions.
Section 3 - Controls and Indicators Attachment Functions Attachment tilt is controlled by the joystick. • Move joystick right to tilt down; move joystick left to tilt up. Auxiliary Hydraulic Functions Auxiliary Hydraulics roller switch (6) controls function of attachments that require hydraulic supply for operation. See Section 5 - Attachments and Hitches for approved attachments and control instructions. Boom Float Function (3706PS & 3707PS, if equipped) Joystick trigger button (7) controls boom float.
Section 3 - Controls and Indicators Transmission Control Note: Transmission control lever (see page 3-12) takes priority over joystick transmission controls. Transmission switch (8) engages forward or reverse travel. • Depress top of switch for forward travel; Depress bottom of switch for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound.
Section 3 - Controls and Indicators Front Console Switches 1 2 3 4 5 6 7 8 9 10 11 12 OZ3820 1. Horn Switch (if equipped): Depress and hold to sound horn. 2. Roof Wiper Switch (if equipped): On/Off switch. 3. Rear Wiper Switch (if equipped): On/Off switch. 4. Driving Lights Switch (if equipped): On/Off switch. 5. Front and Rear Cab Work Lights Switch (if equipped): On/Off switch. 6. Beacon Light Switch (if equipped): On/Off switch. Place magnetic base of beacon on cab roof.
Section 3 - Controls and Indicators Right Console Switches 13 14 15 16 19 20 21 22 17 18 OZ3830 13. Boom Ride Control Switch (3706PS & 3707PS, if equipped): Depress switch to activate boom ride control. While activated and traveling 5 kph (3 mph) or faster, the system acts to cushion boom movement. Depress switch again to deactivate boom ride control. Auxiliary Power Switch (4014PS & 4017PS, if equipped for platform): Depress and hold in place to engage auxiliary power.
Section 3 - Controls and Indicators 13 14 15 16 19 20 21 22 17 18 OZ3830 Heater and Air Conditioning Controls (if equipped) 19. Fan Speed Switch: Adjustable rotary switch. 20. Recycle/Fresh Air Switch: Adjustable rotary switch. 21. Temperature Control Switch: Adjustable rotary switch. 22. Air Conditioning Switch: On/Off switch.
Section 3 - Controls and Indicators Accessory Control Lever Turn Signals and Low/High Beam Headlights 1 4 2 3 OAM3250 • Push accessory control lever (1) forward (2) to activate left turn signal. • Pull lever backward (3) to activate right turn signal. • The lever must be manually returned to the center position to deactivate either turn signal. The lever will not cancel automatically after a turn. • Pull lever up (4) to switch between low and high beam headlights.
Section 3 - Controls and Indicators 3.3 ANTI THEFT Machines with the anti theft feature active require entering a numeric code before operation to prevent unauthorized use. Code entry is accomplished using the display and keypad. 00 0000 0000 2 3 RPM km/h 0 1 OAH1430 1. Turn ignition switch to position I. If anti theft is active, the display (1) will prompt the operator for a numeric code. 2. Use the up/down arrow buttons (2) to select the first digit. 3.
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Section 3 - Controls and Indicators 3.4 STEER MODES Three steer modes are available for operator use. 2-WHEEL FRONT STEER 4-WHEEL CIRCLE STEER 4-WHEEL CRAB STEER OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Manual Steering Alignment Mode Change If manual steering alignment mode is active under the Operator Tools menu (see page 3-7), use the following procedure for steer mode change. Note: Steer mode will change immediately after selection. 1 2 3 OAM2381 1.
Section 3 - Controls and Indicators All Wheel Assisted Steering Alignment Mode Change If all wheel assisted steering alignment mode is active under the Operator Tools menu (see page 3-7), use the following procedure for steer mode change. 1. Bring machine to a stop using service brake. 1 2 3 OAM2381 2. Select desired steer mode: circle steer (1), front steer (2) or crab steer (3). Note: Selected steer mode LED will flash and display will show steering alignment screens until the change is complete.
Section 3 - Controls and Indicators 3.5 OPERATOR SEAT Operator Presence 1 3 3 2 (IF EQUIPPED) OZ4330 The operator seat (1) is equipped with an operator presence system. Engine start and hydraulic functions are prohibited if operator is not present. If the system detects a loss of pressure during operation, after a two second delay one of the following will occur: 1. With the park brake (2) engaged and transmission in neutral (3): • Hydraulic controls are disabled.
Section 3 - Controls and Indicators Adjustments Prior to starting the engine adjust seat for position and comfort. Mechanical Suspension Seat 4 5 1 2 3 OAM1720 1. Fore/Aft: Use handle to move seat fore and aft. 2. Height: Use knob to adjust height of the seat. 3. Suspension: Use the knob to adjust the suspension to the appropriate weight setting. 4. Backrest: Use knob to adjust backrest angle. 5. Seat Belt: Always fasten seat belt during operation. If required, a 76 mm (3 in) seat belt is available.
Section 3 - Controls and Indicators Pneumatic Suspension Seats 4 1 5 3 2 OAM1710 1. Fore/Aft: Use handle to move seat fore and aft. 2. Suspension: Use the knob to adjust the suspension to the appropriate weight setting. 3. Weight: Displays current weight setting. 4. Backrest: Use lever to adjust backrest angle. 5. Seat Belt: Always fasten seat belt during operation. If required, a 76 mm (3 in) seat belt is available.
Section 3 - Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt. 3. With belt buckle positioned as low on the body as possible, pull the retractable end of the belt away from the buckle until it is tight across the lap. 4.
Section 3 - Controls and Indicators 3.6 BOOM INDICATORS 1 A 2 B OB0121 Boom Extension • The boom extension indicators (1) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart” on page 5-5). Boom Angle (AUS) • The boom angle indicator (2) is located on the left side of the boom. Use this indicator to determine boom angle when using the capacity chart (see “Use of the Capacity Chart” on page 5-5).
Section 4 - Operation SECTION 4 - OPERATION 4.1 ENGINE Note: Refer to Engine Operation & Maintenance Manual for additional information. Starting the Engine This machine can be operated under normal conditions in temperatures of -20°C to 48°C (0°F to 118°F). Consult JLG for operation outside this range or under abnormal conditions. 1. Make sure all controls are in “Neutral” and all electrical components (lights, heater, defroster, etc.) are turned off. Apply park brake. 2.
Section 4 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure boosting vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. • Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery. • Connect the negative (-) jumper cable to negative (-) post on booster battery.
Section 4 - Operation Normal Engine Operation • Observe instrument panel and display frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel. • Avoid prolonged idling. If the engine is not being used, turn it off.
Section 4 - Operation 4.2 OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments and Hitches. • If equipped, boom ride control mode (see page 3-25) is recommended for transport of a load over longer distances. When activated, the boom ride control system acts to cushion boom movement. Leveling Procedure 1.
Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align forks at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.3 OPERATING WITH A SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments and Hitches. • For additional requirements, refer to the appropriate capacity chart in the operator cab. Important things to remember: • Ensure the boom is fully retracted. • Never raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.
Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align load at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.4 ROAD OPERATION (CE) 1. Preparation a. Remove load from attachment. b. Remove any large amounts of dirt from machine. c. Check lights and mirrors and adjust if necessary. Note: Be sure to follow all local and federal/provincial traffic regulations. 2. Lower boom. Lowest part of attachment should be approximately 30 cm (12 in) above the ground. 3. Fully tilt attachment back. 4.
Section 4 - Operation 4.5 LOADING AND SECURING FOR TRANSPORT 1001100957 OAM3570 Tiedown 1. If equipped, level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls to “Neutral,” stop engine and remove ignition key. 4. Secure machine to deck by passing chains through the designated tiedown points as shown in the figure. 5.
Section 4 - Operation Lifting • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated. The machine must remain level at all times while being lifted.
Section 5 - Attachments and Hitches SECTION 5 - ATTACHMENTS AND HITCHES 5.1 APPROVED ATTACHMENTS To determine if an attachment is approved for use on the specific telehandler you are using, perform the following prior to installation. • The attachment type, weight, dimensions and load center must be equal to or less than the data shown on a capacity chart located in the operator cab. • The model on the capacity chart must match the model telehandler being used.
Section 5 - Attachments and Hitches 5.3 JLG SUPPLIED ATTACHMENTS Note: All attachments listed are for use with the standard quick attach.
Section 5 - Attachments and Hitches This Page Intentionally Left Blank 31200753 5-3
Section 5 - Attachments and Hitches 5.4 TELEHANDLER/ATTACHMENT/FORK CAPACITY 3 1 2 OZ0810 Prior to installing the attachment verify it is approved and the telehandler is equipped with the proper capacity chart. See “Approved Attachments” on page 5-1. To determine the maximum capacity of the telehandler and attachment, use the smallest of the following capacities: • Capacity stamped on the attachment identification plate (1).
Section 5 - Attachments and Hitches 5.5 USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-6), the operator must first determine and/or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2. The proper Capacity Chart. 3. Weight of the load being lifted. 4. Load placement information: a. HEIGHT where the load is to be placed. b. DISTANCE from the front tires of the telehandler where the load is to be placed. 5.
Section 5 - Attachments and Hitches Sample Capacity Chart (CE) This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model XXXX is used for demonstration purposes only.
Section 5 - Attachments and Hitches To identify the proper capacity chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the capacity chart. • Use when lifting a load with outriggers up. OAL1090 • Use when lifting a load with outriggers down.
Section 5 - Attachments and Hitches Sample Capacity Chart (AUS) TRAVELING (PICK & CARRY) REQUIRES FIRM SURFACE WITH LOAD ON FORKS. MAX TRAVEL WITH RATED LOAD XXKM/H. BOOM FULLY RETRACTED. XXXMM MAX Traveling Traveling Information Information X° MAX XXXMM MAX X° MAX XXXMM MAX X° MAX LIFTING (STATIONARY) REQUIRES FIRM SURFACE WITH LOAD ON FORKS. Lifting Information X° MAX X° MAX X° MAX SPECIFICATIONS FOR SAFE USE 1.
Section 5 - Attachments and Hitches WARNING TIP OVER HAZARD. All loads shown on rated capacity chart are based on machine being on firm ground with frame level (see page 4-5); the forks being positioned evenly on carriage; the load being centered on forks; proper size tires being properly inflated; and the telehandler being in good operating condition. To identify the proper capacity chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the capacity chart.
Section 5 - Attachments and Hitches Example A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment style, weight, dimensions and load center match the attachment data on the capacity chart. • The capacity chart is clearly marked for model xxxx and corresponds with machine configuration being used. Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted.
Section 5 - Attachments and Hitches 5.6 ATTACHMENT INSTALLATION Quick Attach MECHANICAL 1 2 HYDRAULIC 3 3 6 4 5 6 4 OB0170 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin (mechanical quick attach) 6. Quick Attach (attachment tilt control in cab, see page 3-19 or 3-21) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin.
Section 5 - Attachments and Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin is out. OB0180 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OB0190 3. Tilt quick attach back to engage attachment. OB0200 4.
Section 5 - Attachments and Hitches Hydraulic Quick Attach This installation procedure is designed for one-person operation. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is disengaged. OB0220 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OB0230 3. Tilt quick attach back to engage attachment. OB0240 2 4.
Section 5 - Attachments and Hitches JD Quick Attach 2 3 1 4 5 OAM2280 1. Attachment 2. Attachment Point Opening 3. Quick Attach Point 4. Lock Pin 5. JD Quick Attach (attachment tilt control in cab, see page 3-19 or 3-21) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.
Section 5 - Attachments and Hitches This installation procedure is designed for one-person operation. 1. Tilt attach forward to provide clearance. Check to be sure lock pin is disengaged. OAM2290 2. Align quick attach point with opening in attachment. Raise boom slightly to engage quick attach point in opening. OAM2300 3. Tilt quick attach back to engage attachment. OAM2310 2 4.
Section 5 - Attachments and Hitches Manitou Quick Attach MECHANICAL 1 2 HYDRAULIC 3 3 4 5 6 4 6 OAM2621 1. Attachment 2. Attachment Pin 3. Attachment Pin Recess 4. Lock Pin 5. Retainer Pin (mechanical quick attach) 6. Manitou Quick Attach (attachment tilt control in cab, see page 3-19 or 3-21) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin.
Section 5 - Attachments and Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin is out. OAM2780 2. Align attachment pin recess with attachment pin. Raise boom slightly to engage attachment pin in recess. OAM2790 3. Tilt quick attach back to engage attachment. OAM2800 4.
Section 5 - Attachments and Hitches Hydraulic Quick Attach This installation procedure is designed for one-person operation. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is disengaged. OAM2630 2. Align attachment pin recess with attachment pin. Raise boom slightly to engage attachment pin in recess. OAM2640 3. Tilt quick attach back to engage attachment. OAM2650 2 4.
Section 5 - Attachments and Hitches JCB Quick Attach 2 1 3 5 MECHANICAL 4 HYDRAULIC 3 6 7 6 7 OAM2661 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Hook (mechanical quick attach) 5. Lock Pin Handle (mechanical quick attach) 6. Lock Pin 7. JCB Quick Attach (attachment tilt control in cab, see page 3-19 or 3-21) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin.
Section 5 - Attachments and Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Unhook lock pin handle and pull to disengage lock pin. OAM2850 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OAM2860 3. Tilt quick attach back to engage attachment. OAM2870 4.
Section 5 - Attachments and Hitches Hydraulic Quick Attach This installation procedure is designed for one-person operation. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is disengaged. OAM2670 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OAM2680 3. Tilt quick attach back to engage attachment. OAM2690 2 4.
Section 5 - Attachments and Hitches Hydraulic Operated Attachment 1 2 OAM3280 OB0260 1. Install attachment (see page 5-11 or 5-14). 2. Lower attachment to ground. 3. Quickly depress and release continuous auxiliary hydraulics switch (1) twice. Depress again and hold to relieve pressure at both auxiliary fittings (2). Note: Depressing of auxiliary hydraulics switch three times must be accomplished within two seconds.
Section 5 - Attachments and Hitches 5.7 ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1. Ensure attachment is properly installed. See “Attachment Installation” on page 5-11. 2.
Section 5 - Attachments and Hitches 5.8 ATTACHMENT OPERATION • Capacities and range limits for the telehandler change depending on the attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder. Note: Operations described within this section reference the Lift joystick pattern. Refer to page 3-20 if utilizing the Loader joystick pattern.
Section 5 - Attachments and Hitches Carriage w/Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ0770 1 2 OB0270 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 5-11.
Section 5 - Attachments and Hitches Side Shift Carriage Use Side Shift Carriage Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAL1540 1 2 OAM3290 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To Side Shift: The attachment auxiliary hydraulic roller switch (3) controls side shift. • Push roller switch down to shift forks left. • Push roller switch up to shift forks right. Installation Procedure: • Refer to “Attachment Installation” on page 5-11. WARNING CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material.
Section 5 - Attachments and Hitches Fork Rotator Carriage Use Fork Rotator Carriage Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAL1550 1 2 OAM3290 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To Rotate: The attachment auxiliary hydraulic roller switch (3) controls carriage rotation. • Push roller switch down to rotate left. • Push roller switch up to rotate right. Installation Procedure: • Refer to “Attachment Installation” on page 5-11. WARNING CRUSH HAZARD. Do not use rotation to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material.
Section 5 - Attachments and Hitches Fork Positioning Carriage Use Fork Positioning Carriage Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ3670 1 2 OB0270 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To Fork Position: The attachment auxiliary hydraulic roller switch (3) controls fork position. • Push roller switch down to shift forks in. • Push roller switch up to shift forks out. Installation Procedure: • Refer to “Attachment Installation” on page 5-11. WARNING CRUSH HAZARD. Do not use rotation to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material.
Section 5 - Attachments and Hitches Fork Extension Use Carriage Attachment Capacity Chart OZ0750 To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ Note: The maximum capacity of the carriage when equipped with fork extensions may be reduced to the capacity indicated on the fork extensions. If the load exceeds the capacity of the fork extension contact JLG to obtain forks and/or fork extensions of the proper load rating and length.
Section 5 - Attachments and Hitches Equipment Damage Precautions: • The heavy part of the load must be against the carriage backrest. • Do not allow load center of gravity to be in front of tip of the supporting fork. • Do not pick up a load or pry materials with the tip of a fork extensions.
Section 5 - Attachments and Hitches Fork Mounted Hook Use Fork Mounted Hook Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OY0640 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OB0270 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls fork mounted hook tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches Operation: • Pallet or lumber forks of an appropriate load rating must be used. Do not use with cubing or block forks. • Weight of rigging must be included as part of total load being lifted. • Do not use with mast carriage attachment. • Do not use fork mounted hook with attachments capable of rotating (i.e. side tilt and swing carriages) without disabling the rotation feature(s).
Section 5 - Attachments and Hitches Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ0730 1 2 OAM3320 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 5-11.
Section 5 - Attachments and Hitches Operation: • Raise or lower boom to appropriate height for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. • Tilt bucket up far enough to retain load and back away from pile. • Travel in accordance with requirements set forth in Section 1 - General Safety Practices. • Tilt bucket down to dump load.
Section 5 - Attachments and Hitches Multi-Purpose Bucket Use Multi-Purpose Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ2540 1 2 OAM3320 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To open/close bucket: The attachment auxiliary hydraulic roller switch (3) controls open/close movement of the bucket. • Push roller switch down to open bucket. • Push roller switch up to close bucket. Installation Procedure: Refer to “Attachment Installation” on page 5-11. Operation: • Raise or lower boom to appropriate height and close bucket for loading material from stockpile.
Section 5 - Attachments and Hitches Grapple Bucket Use Grapple Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ1450 1 2 OAM3320 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To open/close grapple: The attachment auxiliary hydraulic roller switch (3) controls open/close movement of the grapple. • Push roller switch down to open grapple. • Push roller switch up to close grapple. Installation Procedure: • Refer to “Attachment Installation” on page 5-11. Operation: • Raise or lower boom to appropriate height and open grapple for loading material from stockpile.
Section 5 - Attachments and Hitches Concrete Bucket Mixer Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OB0320 1 2 OAM3320 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To control mixer: The attachment auxiliary hydraulic roller switch (3) controls the bucket mixer. • Push roller switch down to rotate rearward. • Push roller switch up to rotate forward. Installation Procedure: • Refer to “Attachment Installation” on page 5-11. Operation: • Close bucket gate, level bucket and fully retract and lower boom to load material. • Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only.
Section 5 - Attachments and Hitches Concrete Bucket - Fork Mounted Use Appropriate Carriage Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OZ2560 1 2 OB0290 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches To open/close bucket gate: The attachment auxiliary hydraulic roller switch (3) controls the bucket gate. • Push roller switch down to open gate. • Push roller switch up to close gate. Installation Procedure: • Ensure carriage is properly installed. Refer to “Attachment Installation” on page 5-11. • Secure the concrete bucket to the forks by sliding the concrete bucket onto the parent forks and install the retaining pin behind the vertical shank of the fork.
Section 5 - Attachments and Hitches Quick Attach Mounted Hook Use Quick Attach Mounted Hook Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAL1510 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OAM3390 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls quick attach mounted hook tilt. • Push roller switch down to tilt up.
Section 5 - Attachments and Hitches Truss Boom Use Truss Boom Capacity Chart To determine maximum capacity, refer Attachment/Fork Capacity” on page 5-4. to “Telehandler/ OAM1960 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OAM3400 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls truss boom tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments and Hitches Platform Use Platform Load Chart To determine maximum capacity, refer to capacity decal on platform. OZ2870 1 2 OZ3850 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls platform tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 5-11.
Section 5 - Attachments and Hitches 5.9 HITCHES AND TRAILER BRAKES Machines may be equipped with various types of hitches. If not previously installed, secure hitch to machine with hardware supplied with installation. Maximum towing capacity shall be the smallest of the hitch and telehandler capacities. Refer to page 9-9 for details. Note: Ensure hitch is in lowest position when towing trailer. Speed and/or load may need reduced if traveling on ground which is not level.
Section 5 - Attachments and Hitches Pin Hitch - CUNA C (Italy) Hitch Capacities Maximum combined weight of trailer and load ............................ 6000 kg (13 225 lb) Maximum vertical load at hitch interface ........................................ 1500 kg (3305 lb) 5 2 4 OAM2440 3 1 Connecting trailer for towing: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2. Align machine and tow eye of trailer. 3. Place pin through hitch and tow eye. Secure pin with safety pin. 4.
Section 5 - Attachments and Hitches Pin Hitch - CUNA D2 (Italy) Hitch Capacities Maximum combined weight of trailer and load ......................... 12 000 kg (26 450 lb) Maximum vertical load at hitch interface ........................................ 2000 kg (4400 lb) 5 2 4 OAM2450 3 1 Connecting trailer for towing: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2. Align machine and tow eye of trailer. 3. Place pin through hitch and tow eye. Secure pin with safety pin. 4.
Section 5 - Attachments and Hitches EEC Manual Pin Hitch Hitch Capacities Maximum combined weight of trailer and load ......................... 12 000 kg (26 450 lb) Maximum vertical load at hitch interface ........................................ 2500 kg (5500 lb) 5 2 OB0330 4 3 1 Connecting trailer for towing: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2. Align machine and tow eye of trailer. 3. Place pin through hitch and tow eye. Secure pin with safety pin. 4.
Section 5 - Attachments and Hitches EEC Auto Hitch Hitch Capacities Maximum combined weight of trailer and load ......................... 12 000 kg (26 450 lb) Maximum vertical load at hitch interface ........................................ 2500 kg (5500 lb) 7 1 3 OAM2470 6 5 4 2 Connecting trailer for towing: 1. Rotate lever (1) until pin (2) fully retracts. 2. Align hitch mouth (3) and tow eye of trailer. 3. Reverse machine toward trailer. 4.
Section 5 - Attachments and Hitches Piton Frame and EEC Auto Hitch Hitch Capacities Maximum combined weight of trailer and load ......................... 12 000 kg (26 450 lb) Maximum vertical load at hitch interface ........................................ 2500 kg (5500 lb) Note: See page 5-53 for Auto Hitch information. 1 2 3 OAM2480 Connecting trailer for towing: 1. Raise Auto Hitch (1) to highest position. 2. Remove safety pin (2) and lift locking latch (3). 3.
Section 5 - Attachments and Hitches Hydraulic Hitch Hitch Capacities Maximum combined weight of trailer and load ......................... 12 000 kg (26 450 lb) Maximum vertical load at hitch interface ........................................ 2000 kg (4400 lb) 1 7 6 4 5 3 OAM2490 2 Connecting trailer for towing: 1. Depress and hold right side of hydraulic hitch switch (1) to raise hitch safety posts (2) off safety hooks (3). 2. Pull safety hook release (4). 3.
Section 5 - Attachments and Hitches Trailer Brakes 1 3 1 2 OAM3600 CE ITALY Connecting trailer brake system: CE 1. Ensure trailer is properly connected for towing. 2. Connect trailer brake line to machine coupling (1). Italy 1. Ensure trailer is properly connected for towing. 2. Lever should be in horizontal position (2). 3. Connect trailer brake line to machine coupling (1). 4. Lift lever to vertical position (3).
Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES 6.1 TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available. Then select the appropriate method. • Machine mounted retrieval devices provide suitable means to attach a tow rope, chain or tow bar only in the event the telehandler becomes stuck or disabled.
Section 6 - Emergency Procedures 6.2 EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact the local distributor for specific instructions. Secure the telehandler using the following procedures: 1. Clear the area around telehandler of all personnel. 2. Apply parking brake and shift transmission to NEUTRAL. 3. Block all four wheels. 4.
Section 6 - Emergency Procedures 6.3 EMERGENCY LOWERING OF BOOM IF EQUIPPED FOR PLATFORM Auxiliary Power System In case of an emergency or engine failure an auxiliary power system is available in the cab. 1 4 3 2 OZ3860 1. Verify the power/emergency stop switch (1) is not depressed and the ignition switch (2) is in position I. 2. Depress auxiliary power switch (3) and hold in place to engage auxiliary power system. 3.
Section 6 - Emergency Procedures 6.4 CAB EMERGENCY EXIT 1 OZ0240 • In an emergency the rear window can be used to exit the telehandler. • Remove the latch pin (1). The window is then free to swing open.
Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE 7.1 INTRODUCTION Service the product in accordance with the maintenance schedule on the following pages. 1 OB0340 The lubrication and maintenance charts (1) contain instructions that must be followed to keep this product in good operating condition. The Operation & Safety Manual and Service Manual contain more detailed service information with specific instructions.
Section 7 - Lubrication and Maintenance 7.2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure on page 4-3 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. • After greasing telehandler, cycle all functions several times to distribute lubricants. Perform this maintenance procedure without attachment installed.
Section 7 - Lubrication and Maintenance 7.
Section 7 - Lubrication and Maintenance 50 & 1st 250 Hour Maintenance Schedule EVERY 50 Drain Fuel/ Water Separator Check Air Filter Lubrication Schedule Check Battery Change Axle Differential Oil Change Wheel End Oil Check Washer Fluid Level (if equipped) Check Cab Air Filter 1st 250 Change Transmission Oil & Filter Change Transfer Case Oil OB0440 7-4 31200753
Section 7 - Lubrication and Maintenance 250 & 500 Hour Maintenance Schedule EVERY 250 Check Transfer Case Oil Level Check Fan Belt Check Axle Differential Oil Level Check Wheel End Oil Levels Check Boom Wear Pads Check Boom Chain & Tension (4014 & 4017) EVERY 500 LB/F T (N m) Change Fuel Filters Change Engine Oil and Filter Change Air Filter Elements Check Wheel Lug Nut Torque Lubrication Schedule Check LSI Calibration OZ3880 31200753 7-5
Section 7 - Lubrication and Maintenance 1000, 1500 & 3000 Hour Maintenance Schedule EVERY 1000 Change Transmission Oil & Filter Change Transfer Case Oil Check Air Intake System Change Hydraulic Fluid & Filters Change Axle Differential Oil Change Wheel End Oil EVERY 1500 Change Engine Coolant EVERY 3000 Change Fan Belt OB0371 7-6 31200753
Section 7 - Lubrication and Maintenance 7.
Section 7 - Lubrication and Maintenance 4014PS EVERY 50 A B A A A A A A A A B A A B B B B B B B A A A A A A A A A OAM2202 7-8 31200753
Section 7 - Lubrication and Maintenance 4017PS EVERY 50 A B A A A A A B B B B A A A B A A B B A A B B B A B B B B B B B A B B A B B B A B A A A A A A A A OAM2891 31200753 7-9
Section 7 - Lubrication and Maintenance 500 Hour Lubrication Schedule 3706PS & 3707PS EVERY 500 C C C OAM2421 7-10 31200753
Section 7 - Lubrication and Maintenance 4014PS & 4017PS EVERY 500 C C C OAM2212 31200753 7-11
Section 7 - Lubrication and Maintenance 7.5 OPERATOR MAINTENANCE INSTRUCTIONS Fuel System 10 A. Fuel Level Check OW0970 OW0990 1 2 OZ2081 OAM2260 1. Check fuel gauge (1) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3. 3. Turn fuel tank cap (2) to remove from filler neck. 4. Add diesel fuel as needed. 5. Replace fuel tank cap. Note: Replenish diesel fuel at end of each work shift to minimize condensation.
Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator 50 OW0980 OW1000 4 3 OB0410 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Loosen drain cock (3) on underside of fuel filter (4) and allow all water to drain into a glass until clear fuel is visible. Tighten drain cock. 4. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Cab Air Filters (if equipped) A. Cab Air Prefilter Check 10 OW0970 OAM3660 1 2 3 2 3 OAM3682 EARLY PRODUCTION 1. Perform “Shut-Down Procedure” on page 4-3. 2. If equipped, locate cab air precleaner (1) on front of cab. 3. Loosen wing nut and remove cover. 4. Remove dust from bowl. 5. Replace bowl and secure cover.
Section 7 - Lubrication and Maintenance Cab Air Filter Check 50 OW0980 OAM3670 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove floor mat from cab. 3. Remove bolts (2) and panel (3) from cab floor. 4. Remove cab air filter and inspect. 5. If filter is not damaged, clean and place back in cab floor. If damaged, replace filter. 6. Replace floor panel and secure. 7. Replace floor mat.
Section 7 - Lubrication and Maintenance Tires A. Tire Air Pressure Check 10 OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-3 for tire pressures. 5. Replace valve stem cap. B. Tire Damage For pneumatic tires, when any cut, rip or tear is discovered that exposes sidewall or tread area cords in the tire, measures be taken to remove the product from service immediately.
Section 7 - Lubrication and Maintenance Unless specifically approved by JLG, do not replace a foam filled or ballast filled tire assembly with a pneumatic tire. Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same. The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity.
Section 7 - Lubrication and Maintenance Engine Oil A. Engine Oil Level Check 10 OW0970 OW1020 4 1 AD D 2 3 OB0380 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick. 4. Replace dipstick. 5. If oil is low, remove oil fill cap (4) and add motor oil to bring oil up to the full mark in the crosshatch area. 6. Replace oil fill cap. 7.
Section 7 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check 10 OW0970 OW1070 3 1 2 OB0390 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Check coolant level in surge tank (1). Coolant should be between the Min and Max (2) marks. 4. If coolant is low, allow fluid to cool. 5. Remove surge tank cap (3) slowly. Add coolant as required. 6. Replace surge tank cap. 7. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check 10 OW0970 OW1030 8 6 7 5 OAM2250 1. If equipped, ensure outriggers are fully raised. 2. Perform “Shut-Down Procedure” on page 4-3. 3. If hydraulic oil is cold, check fluid level at the sight gauge (5) on the hydraulic tank (6). The oil level should be visible in the gauge window. If hydraulic oil is warm, check fluid level at the sight gauge (7) on the hydraulic tank.
Section 7 - Lubrication and Maintenance Transmission Oil 10 A. Transmission Oil Level Check OW0970 OW1050 4 2 1 OB0400 1. Check transmission oil level with engine at idle and transmission oil cold. 2. Apply park brake, shift transmission to Neutral and lower forks or attachment to the ground. 3. Open the engine cover. 4. Remove the transmission dipstick (1) and check oil level. The oil level should be between the Min and Max marks. 5. Replace transmission dipstick. 6.
Section 7 - Lubrication and Maintenance Air Intake System 50 A. Air Filter Check OW0980 3 6 OW1010 4 1 5 OB0420 2 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Locate air cleaner (1) and remove dust from vacuator valve (2) by squeezing bottom of valve to allow loose particles to fall out. 4. Close and secure engine cover. Note: Only remove cover to service elements as restriction indicator indicates. Excessive access to check elements can lead to premature element failure.
Section 7 - Lubrication and Maintenance B. Element Change (as restriction indicator indicates) If Air Filter Restriction Indicator remains on after start up or illuminates while operating machine, perform the following: 1. Perform “Shut-Down Procedure” on page 4-3. 2. Unlock air cleaner cover (3), turn counterclockwise and remove from air cleaner canister (4). 3. Remove outer primary element (5) and inspect for damage. Damaged elements should not be reused. 4.
Section 7 - Lubrication and Maintenance Battery 50 A. Battery Check OW0980 OW1080 1 OB0430 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Wearing eye protection, visually inspect the battery (1). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) 50 A. Windshield Washer Fluid Level Check OW0980 OAL2040 2 OAM2430 1. Perform “Shut-Down Procedure” on page 4-3. 2. The windshield washer fluid should be visible in the reservoir (2). 3. If washer fluid level is low, add fluid as needed.
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Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS 8.1 GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. 8.2 LOAD STABILITY INDICATOR SYSTEM A. Load Stability Indicator System Test 10 OW0970 OZ0840 The Load Stability Indicator (LSI) is intended to continuously monitor the forward stability of the telehandler.
Section 8 - Additional Checks 8.3 BOOM INTERLOCK (4014PS & 4017PS) A. Boom Interlock System Test 10 OW0970 Boom interlock system operates in three modes. With boom at any extension and angle below 20 degrees, outrigger and frame level functions are operable. With boom fully retracted and raised between 20 and 55 degrees, outriggers and frame level are operable. With boom at any extension and raised above 55 degrees, outriggers and frame level are not operable.
Section 8 - Additional Checks 8.4 AUXILIARY POWER (IF EQUIPPED FOR PLATFORM) A. Auxiliary Power System Test 10 OW0970 OZ2770 The auxiliary power system is available in case of an emergency or engine failure. To check this feature, perform the following: 1. Test system with machine on a level surface and no load. 2. Lower attachment to ground and shut-off engine. 3. Verify the power/emergency stop switch is not depressed and the ignition switch is in position I. 4.
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Section 9 - Specifications SECTION 9 - SPECIFICATIONS 9.1 PRODUCT SPECIFICATIONS Fluids and Capacities Engine Crankcase Oil Capacity with Filter Change ....................................................................8,0 L (8.5 qt) Type of Oil -10°C to 40°C (14°F to 104°F).......................................................... SAE 15W-40 -15°C to 40°C (5°F to 104°F)............................................................ SAE 10W-40 -30°C to 30°C (-22°F to 86°F) .................................
Section 9 - Specifications Transmission System Capacity with Filter Change................................................................... 18,0 L (19 qt) Type of Oil ....................................................................Mobilfluid 424 Hydraulic Fluid Transfer Case Capacity................................................................................................ 2,75 L (2.9 qt) Type of Oil ....................................................................
Section 9 - Specifications Tires 3706PS & 3707PS 15.5-25 L-2 ....................................................................................4,0 bar (58 psi) 15.5/80-24 TR01..........................................................................4,25 bar (62 psi) 15.5/80-24 SGI ..............................................................................4,0 bar (58 psi) 460/70 R24 ....................................................................................
Section 9 - Specifications Performance Maximum Lift Capacity 3706PS ......................................................................................3700 kg (8157 lb) 3707PS ......................................................................................3700 kg (8157 lb) 4014PS Outriggers Engaged.............................................................4000 kg (8818 lb) Outriggers Not Engaged ......................................................3700 kg (8157 lb) 4017PS .......................
Section 9 - Specifications Capacity at Maximum Forward Reach 3706PS & 3707PS..................................................................... 1500 kg (3307 lb) 4014PS CE Outriggers Engaged....................................................... 1000 kg (2205 lb) Outriggers Not Engaged .................................................... 350 kg (772 lb) AUS Outriggers Engaged....................................................... 1150 kg (2535 lb) Outriggers Not Engaged ...................................
Section 9 - Specifications Dimensions Overall Height 3706PS .....................................................................................2323 mm (91.5 in) 3707PS .....................................................................................2385 mm (93.9 in) 4014PS ...................................................................................2592 mm (102.0 in) 4017PS ...................................................................................2630 mm (105.
Section 9 - Specifications Outside Turning Radius 3706PS...................................................................................7270 mm (286.2 in) 3707PS...................................................................................7442 mm (293.0 in) 4014PS...................................................................................7636 mm (300.6 in) 4017PS...................................................................................7637 mm (300.
Section 9 - Specifications Maximum Ground Bearing Pressure 3706PS 460/70 R24 Pneumatic ............................................................. 11,5 kg/cm² (164 lb/in²) 400/80-24 Pneumatic ............................................................. 11,5 kg/cm² (164 lb/in²) 3707PS 460/70 R24 Pneumatic ............................................................. 11,5 kg/cm² (164 lb/in²) 500/70 R24 Pneumatic .............................................................
Section 9 - Specifications Declaration of Vibration According to Standard EN13059 Seat Average Weighted Whole Body Acceleration 3706PS & 3707PS 2 2 4014PS & 4017PS Mechanical Suspension 0,5 m/s (1.6 ft/s ) 0,7 m/s2 (2.3 ft/s2) Pneumatic Suspension 0,6 m/s2 (2.0 ft/s2) 0,6 m/s2 (2.0 ft/s2) Noise Emission Level According to Directive 2000/14/EC • The telehandler is approved under the applicable EC directives. • The LWA sound power level is shown on the machine.
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Index Index A Concrete Bucket Mixer....................5-42 Accessory Control Lever ................ 3-27 Controls.............................................3-2 Additional Checks............................. 8-1 Coolant Level ..................................7-19 Adjusting/Moving Forks .................. 5-23 Cooling System.................................9-1 Air Filter .......................................... 7-22 Anti Theft ........................................
Index G M General Maintenance ....................... 7-2 Multi-Purpose Bucket ......................5-38 Grapple Bucket............................... 5-40 Grease.............................................. 9-2 H Hazard Classification System........... 1-1 N Noise Emission .................................9-9 O Hitches............................................ 5-49 Operating with a Non-Suspended Load ..................................................4-4 Horn...................................
Index S Transporting a Load..........................4-5 Safety Decals ................................... 2-3 Transporting a Suspended Load.......4-8 Safety Practices ............................... 1-1 Travel Hazard ...................................1-6 Safety Signal Words......................... 1-1 Truss Boom.....................................5-47 Seat Belt......................................... 3-35 Service and Maintenance Schedule 10 Hour .......................................
Index 4 31200753
Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ______________________________ Date Comments
Inspection, Maintenance and Repair Log Date Comments
TRANSFER OF OWNERSHIP An Oshkosh Corporation Company To Product Owner: If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
Hand Signals OY1090 EMERGENCY STOP - With both arms extended laterally, hands open downward, move arms back and forth. OY1120 RAISE BOOM - With either arm extended horizontally, fingers closed, point thumb upward. OY1150 EXTEND BOOM - With both hands clenched, point thumbs outward. OY1180 TILT FORKS UP - With one arm held at side, extend other arm upward at about 45 degrees. OY1100 STOP - With either arm extended laterally, hand open downward, move arm back and forth.
31200753 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.