Operation & Safety Manual Original Instructions Keep this manual with machine at all times.
Revision Log Revision Log REVISION LOG March 17, 2014 - A - Original Issue of Manual September 2, 2014 - B - Revised pages d, 2-5, 2-6, 2-7, 3-4, 3-5, 3-23, 4-1, 4-10, 4-13, 4-14, 4-15, 5-2, 5-20, 5-21, 7-7, 9-1, 9-2, 9-3 & 9-4. October 1, 2014 - C - Revised pages 5-2, 5-16, 5-26, 9-4 & 9-7.
Read This First Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.
Read This First This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc.
Read This First Other Publications Available Service Manual.............................................................................................................................31200940 Parts Manual .................................................................................................................................31200939 Engine Parts Manual ..................................................................................................................
Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ........................................................................... b Modifications............................................................................................... b Other Publications Available ................................................................. d Machine Configuration............................................................................
Table of Contents 3.3 3.4 3.5 3.6 Load Stability Indicator - LSI ............................................................ 3-10 Steering Column Adjuster................................................................ 3-12 Joystick .................................................................................................... 3-14 Console Switches................................................................................. 3-20 Accessory Control Lever...........................................
Table of Contents Section 5 - Attachments 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 Approved Attachments...............................................................................5-1 Unapproved Attachments .........................................................................5-1 JLG Supplied Attachments.........................................................................5-2 Standard Quick Attach..........................................................................
Table of Contents 7.5 Operator Maintenance Instructions .................................................... 7-10 Fuel System............................................................................................ 7-10 Tires .......................................................................................................... 7-12 Engine Oil ............................................................................................... 7-14 Engine Cooling System ....................................
Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES 1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Section 1 - General Safety Practices 1.3 OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 FT (3 M) OW0040 • This machine is not insulated and does not provide protection from contact or being near electrical current.
Section 1 - General Safety Practices Tip Over Hazard General • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab. • DO NOT exceed rated lift capacity. • Be sure that the ground conditions are able to support the machine.
Section 1 - General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 • Always wear the seat belt. • Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.
Section 1 - General Safety Practices Non-Suspended Load OW0060 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. • Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines. • DO NOT attempt to use telehandler frame-leveling to compensate for load swing. • Keep heavy part of load closest to attachment.
Section 1 - General Safety Practices Travel Hazard 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary. • Visually verify proper wheel alignment after each steer mode change.
Section 1 - General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage weldment. Use only JLG approved lift points. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible.
Section 1 - General Safety Practices Lifting Personnel OW0170 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. OW0190 • DO NOT drive machine from cab when personnel are in platform.
Section 1 - General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. • To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed.
Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 • Keep clear from under boom.
Section 1 - General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating.
Section 1 - General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed. OW0290 • DO NOT carry riders. Riders could fall off machine causing death or serious injury.
Section 1 - General Safety Practices Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion. Flammable Fuel OW0300 • DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials.
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Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION 2.1 PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warmup and operational check (see page 2-8) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions. WARNING If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine.
Section 2 - Pre-Operation and Inspection 2.2 SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.
Section 2 - Pre-Operation and Inspection 8005675 8005671 20 - 2603207 (GERMANY) A - 1706753 B - 1706754 C - 1706755 D - 1706756 8005616 1705980 25 - 1001153442 (FRANCE) L WA ABCD 3700016 8008657 106 20 dB 8005671 1001102782 8008657B A 3700016 8005617 3700016 S 15 mg/kg 1001168718A 1001168718 8008657B 8006612 8008657 8005870 8005870 D 1001139654 A 1001139654 (IF EQUIPPED FOR ULS) 1001158844 1001158844A 20 - 2603207 (GERMANY) 25 - 1001153442 (FRANCE) 1001104319 20 8006612 2
Section 2 - Pre-Operation and Inspection 1001172172 (LIFT PATTERN) 1001101895 1001158303 (LOADER PATTERN) 1001158309 3m 1001092878 1001101895 1001119218 (GERMANY) Korrekter Bodenabstand von 290-300mm (ab Unterkante Schaufel) wird durch rote Linie angezeigt A A B 8005670 1001120989 A 1001120989 (IF EQUIPPED WITH CLEARSKY) 8005670 B 3614RS - 1001161264 4017RS - 1001165433 CAPACITY CHARTS XXXX EVERY 50 XXX mm - XXX mm XXX kg MAX A 50 B 500 C 75 14m 60 13m 50 12m A A B B 40 C
Section 2 - Pre-Operation and Inspection 2.3 WALK-AROUND INSPECTION 18 1 2 17 3 19 16 19 15 4 14 5 6 13 7 12 8 20 OZ3892 9 11 20 10 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Section 2 - Pre-Operation and Inspection 2. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure (if equipped); hydraulic hoses undamaged, not leaking. 3. Left Outrigger - Pins secure; hydraulic hoses and cylinder undamaged, not leaking. 4. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. 5. Mirror - Clean and undamaged. 6. Cab and Electrical • General appearance; no visible damage.
Section 2 - Pre-Operation and Inspection 2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, air conditioning and wipers (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirrors for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD. Keep engine cover closed while engine is running. Operational Check When engine warms, perform an operational check: 1. Service brake and parking brake operation. 2. Forward and reverse travel.
Section 2 - Pre-Operation and Inspection 2.5 OPERATOR CAB The telehandler is equipped with an open or enclosed ROPS/FOPS cab. WARNING Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/ machine configuration. If the overhead guard or cab structure is damaged, the CAB CANNOT BE REPAIRED. It must be REPLACED.
Section 2 - Pre-Operation and Inspection 2.6 WINDOWS Keep all windows clean and unobstructed. Cab Door Window 2 3 4 1 OAM3880 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. • Open the cab door window using lever (3) and secure it in the latch (4). • Press the release inside the cab to unlatch the window.
Section 2 - Pre-Operation and Inspection Rear Window 6 5 OAM2110 • Lift lever (5) and push to open the rear window (6). • Lift lever and pull to close.
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Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS 3.1 GENERAL This section provides the necessary information needed to understand control functions.
Section 3 - Controls and Indicators 3.2 CONTROLS 14 8 13 10 9 11 7 5 12 6 5 4 3 2 1 OZ4010 1. Park Brake: See page 3-7. 2. Accelerator Pedal: Pressing down the pedal increases engine and hydraulic speed. 3. Ignition Switch: Key activated. See page 3-6. 4. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed. 5. Console Switches: See page 3-20. 6. Climate Controls: See page 3-21. 7. Transmission Control Lever: See page 3-8. 8.
Section 3 - Controls and Indicators 11. Accessory Control Lever: See page 3-22. 12. Joystick: See page 3-14. 13. LSI Indicator: See page 3-10. 14. Frame Level Indicator: Enables operator to determine the left to right level condition of the telehandler.
Section 3 - Controls and Indicators Instrument Cluster 2 3 1 DISPLAY SCREEN 9 8 11 KPH 1127 RPM 127°C 10 11 DISPLAY SHOWN WITH ANTI THEFT ACTIVE AT SYSTEM START 7 0000 6 4 12 OZ4081 5 NOTICE EQUIPMENT DAMAGE. When a red indicator illuminates (except park brake), immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use. 1. Low Fuel Indicator: Illuminates when fuel level is low. 2.
Section 3 - Controls and Indicators 8. Check Engine Indicator: Illuminates when maintenance is required. See Service Manual for details. Note: All indicators perform a bulb check at system start up. Display Screen 9. Speed, Boom Angle and Operating Hours: a. Speed - Telehandler travel speed displayed in kilometers per hour (km/h) or miles per hour (m/h). b. Boom Angle - Displays boom angle in degrees. c. Operating Hours - Displays total hours of telehandler operation.
Section 3 - Controls and Indicators Ignition P 0 I II III OZ2300 • Position 0 - Engine off. • Position I - Voltage available for all electrical functions. • Position II - Wait to start engine until preheat indicator on instrument panel goes out. • Position III - Engine start. In the event the engine does not start, rotate key to position 0 then back to position III to re-engage the starter. • Position P - Not active, reserved for future use. Note: Key is removable in the 0 and P positions.
Section 3 - Controls and Indicators Park Brake 3614RS 4017RS 1 1 3 2 OZ4090 The park brake lever (1) controls the application and release of the park brake. • Pull lever back to apply park brake. • 3614RS - Squeeze release (2) and push lever forward to release park brake. 4017RS - Lift detent ring (3) and push lever forward to release park brake. WARNING MACHINE ROLL-AWAY HAZARD. Always move park brake lever to "ON" position, lower boom to ground and stop engine before leaving cab.
Section 3 - Controls and Indicators Transmission Control Lever (if equipped) Direction of Travel Selection F N R OZ4131 1 Transmission control lever (1) engages forward or reverse travel. • Push lever forward for forward travel; pull lever rearward for reverse travel. Move lever to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound. • Drive in reverse and turn only at slow rates of speed.
Section 3 - Controls and Indicators 1 st 2 nd 3 rd OZ4142 2 Gear Selection Gear selection is located on the twist grip handle (2) of transmission control lever. • Twist hand grip to select gear. • The Transmission is equipped with three forward and three reverse gears. • Select the appropriate gear for the task being performed. Use a lower gear when transporting a load. Use a higher gear only when driving unloaded for longer distances. • Slow down prior to downshifting.
Section 3 - Controls and Indicators Load Stability Indicator - LSI WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. 4 5 1 3 6 2 OZ4100 The LSI (1) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface. • Green LED (2) will illuminate when LSI power is on.
Section 3 - Controls and Indicators • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices. • Test LSI (6) at the beginning of each work shift. See Section 8 - Additional Checks. • When placing a load, ensure axles are not fully steered in either direction. WARNING TIP OVER HAZARD. If the green, orange and red LEDs flash and warning buzzer sounds, retract and lower boom immediately. Determine cause and correct before continued use.
Section 3 - Controls and Indicators Steering Column Adjuster 1 OZ4120 • Follow “Shut-Down Procedure” on page 4-3. • Turn lever (1) counterclockwise to unlock. • Place steering column in desired position. • Turn lever clockwise to lock. WARNING TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown engine before adjusting steering column. A sudden change in direction of travel could reduce stability and/or cause load to shift or fall.
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Section 3 - Controls and Indicators Joystick Verify the joystick decal located inside the cab matches the machine controls. Lift Joystick Pattern 5 4 F N R 1 2 7 3 8 5 6 9 OZ3940 The joystick (1) controls the boom, attachment, auxiliary hydraulics, outrigger and transmission functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom.
Section 3 - Controls and Indicators WARNING TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid, jerky movement of the load. Such movements could cause the load to shift or fall or could cause the machine to tip over. Attachment Functions Attachment tilt is controlled by the roller switch (2). • Push the roller switch up to tilt attachment down; push the roller switch down to tilt attachment up.
Section 3 - Controls and Indicators Transmission Control (if equipped) Transmission roller switch (6) engages forward or reverse travel. • Press switch up for forward travel; Press switch down for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound. • Travel at slow rates of speed when making turns and driving in reverse. WARNING TIP OVER/CRUSH HAZARD.
Section 3 - Controls and Indicators Loader Joystick Pattern 5 4 F N R 1 2 7 3 8 5 6 9 OZ4110 The joystick (1) controls the boom, attachment, auxiliary hydraulics, outrigger and transmission functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom. • Extend/retract is controlled by the roller switch (2). Push roller switch up to extend boom; push roller switch down to retract boom.
Section 3 - Controls and Indicators WARNING TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid, jerky movement of the load. Such movements could cause the load to shift or fall or could cause the machine to tip over. Attachment Functions Attachment tilt is controlled by the joystick. • Move joystick right to tilt down; move joystick left to tilt up.
Section 3 - Controls and Indicators Transmission Control (if equipped) Transmission roller switch (6) engages forward or reverse travel. • Press switch up for forward travel; Press switch down for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. • When traveling in reverse, the back-up alarm will automatically sound. • Travel at slow rates of speed when making turns and driving in reverse. WARNING TIP OVER/CRUSH HAZARD.
Section 3 - Controls and Indicators Console Switches 1 2 15 16 3 4 5 6 7 8 9 10 11 14 12 13 OZ4150 1. Joystick Function Switch: On/Off switch. All joystick functions are enabled when on. 2. LSI Override Switch: Momentarily disables the automatic function cut-out. Depress and hold up to 30 seconds while operating joystick to momentarily disable the automatic function cut-out. 3. Rear Wiper Switch: On/Off switch. 4. Roof Wiper Switch (if equipped): On/Off switch. 5.
Section 3 - Controls and Indicators 13. Frame Level Switch: Controls the left to right frame level. Depress right side of switch to rotate frame right; depress left side of switch to rotate frame left. Frame level operable with boom below 20 degrees or with boom fully retracted and between 20 and 55 degrees. Climate Controls 14. Air Conditioning Switch: On/Off switch. 15. Fan Speed Switch: Adjustable rotary switch. 16. Temperature Control: Adjustable lever.
Section 3 - Controls and Indicators Accessory Control Lever Turn Signals and Low/High Beam Headlights 4 2 3 1 OZ4340 • Push accessory control lever (1) forward (2) to activate left turn signal. • Pull lever backward (3) to activate right turn signal. • The lever must be manually returned to the center position to deactivate either turn signal. The lever will not cancel automatically after a turn. • Pull lever up (4) to switch between low and high beam headlights.
Section 3 - Controls and Indicators 3.3 ANTI THEFT Machines with the anti theft feature active require entering a numeric code before operation to prevent unauthorized use. Code entry is accomplished using the display and joystick. 3 0000 OZ4460 2 1 OZ4470 1. Turn ignition switch to position I. If anti theft is active, the display (1) will prompt the operator for a numeric code. 2. Use the joystick roller switch (2) to select the first digit.
Section 3 - Controls and Indicators 3.4 STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Manual Steering Alignment Mode Change Note: Steer mode will change immediately after selection. 3 2 1 OZ4160 1. Bring machine to a stop using service brake. If front steer mode (2) is active and rear wheels are aligned, go directly to step 4. 4 5 OAM2400 2.
Section 3 - Controls and Indicators 3.5 OPERATOR SEAT Operator Presence 1 3 (IF EQUIPPED) 2 3 (IF EQUIPPED) OZ4181 The operator seat (1) is equipped with an operator presence system. Engine start and hydraulic functions are prohibited if operator is not present. If the system detects a loss of pressure during operation, after a two second delay one of the following will occur: 1. With the park brake (2) engaged and transmission in neutral (3): • Hydraulic controls are disabled.
Section 3 - Controls and Indicators Adjustments Prior to starting the engine adjust seat for position and comfort. 5 5 1 4 2 3 OZ4170 1. Fore/Aft: Use handle to move seat fore and aft. 2. Suspension: Use the handle to adjust the suspension to the appropriate weight setting. 3. Weight: Displays current weight setting. 4. Backrest: Use lever to adjust backrest angle. 5. Seat Belt: Always fasten seat belt during operation.
Section 3 - Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt. 3. With belt buckle positioned as low on the body as possible, pull the retractable end of the belt away from the buckle until it is tight across the lap. 4.
Section 3 - Controls and Indicators 3.6 BOOM INDICATORS 1 A B OAM3750 Boom Extension • The boom extension indicators (1) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart” on page 5-5).
Section 4 - Operation SECTION 4 - OPERATION 4.1 ENGINE Note: Refer to Engine Operation & Maintenance Manual for additional information. Starting the Engine This machine can be operated under normal conditions in temperatures of -20°C to 48°C (0°F to 118°F). Consult JLG for operation outside this range or under abnormal conditions. 1. Make sure all controls are in “Neutral” and all electrical components (lights, heater, etc.) are turned off. Apply park brake. 2.
Section 4 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure boosting vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. • Connect the opposite end of positive (+) jumper cable to positive (+) post of booster battery. • Connect the negative (-) jumper cable to negative (-) post on booster battery.
Section 4 - Operation Normal Engine Operation • Observe instrument panel and display frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel. • Avoid prolonged idling. If the engine is not being used, turn it off.
Section 4 - Operation 4.2 OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments. Leveling Procedure 1. Position machine in best location to lift or place load. 2. Apply parking brake and shift transmission to NEUTRAL. 3.
Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align forks at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.3 OPERATING WITH A SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material. WARNING TIP OVER HAZARD. Exceeding lift capacity of the telehandler could damage the equipment and/or cause tip over.
Section 4 - Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments. • For additional requirements, refer to the appropriate capacity chart in the operator cab. Important things to remember: • Ensure the boom is fully retracted. • Never raise the load more than 300 mm (11.8 in) above ground surface or the boom more than 45°.
Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart” on page 5-5. • Align load at the level load is to be placed, then position boom slowly until load is just above area where it is to be placed.
Section 4 - Operation 4.4 ROAD OPERATION (CE) 1. Preparation a. Remove load from attachment. b. Remove any large amounts of dirt from machine. c. Check lights and mirrors and adjust if necessary. Rear lights must be orientated in the horizontal position. Note: Be sure to follow all local and federal/provincial traffic regulations. 2. Lower boom. Lowest part of attachment should be approximately 30 cm (12 in) above the ground. 3. Fully tilt attachment back. 4.
Section 4 - Operation 4.5 LOADING AND SECURING FOR TRANSPORT 1001100957 OAM3860 Tiedown 1. If equipped, level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls to “Neutral,” stop engine and remove ignition key. 4. Secure machine to deck by passing chains through the designated tiedown points as shown in the figure. 5.
Section 4 - Operation Lifting • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated. The machine must remain level at all times while being lifted.
Section 4 - Operation 4.6 CLEARSKY (IF EQUIPPED) General General machine information communicated between the Telematics Control Unit (TCU) on the machine and the ClearSky web center application may include: engine running, date, time, location, engine hours, fuel rate and total fuel used, etc. This information will be reported by the TCU daily with an hourly interval when the machine is in use/engine running. Only an exception/alarm or direct request will cause a report sooner.
Section 4 - Operation 3. Displays and Reports - Three options are available under displays and reports. On-demand allows wireless requests for up-to-date information. Read and write options are available. Report launcher includes both preconfigured and user defined reports. Asset display is a list of the last periodic data sampled from the engine. It is not configurable, but does give a quick snapshot of asset information without creating a report.
Section 4 - Operation Communication GPS signals that interpret machine position are relayed by satellites. This positioning capability could be reduced or lost if the signals are obstructed or blocked. This situation would be most common in urban areas where tall buildings are located. Tunnels, underpasses, parking garages, trees, and similar obstructions may also affect positioning performance.
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Section 5 - Attachments SECTION 5 - ATTACHMENTS 5.1 APPROVED ATTACHMENTS To determine if an attachment is approved for use on the specific telehandler you are using, perform the following prior to installation. • The attachment type, weight, dimensions and load center must be equal to or less than the data shown on a capacity chart located in the operator cab. • The model on the capacity chart must match the model telehandler being used.
Section 5 - Attachments 5.3 JLG SUPPLIED ATTACHMENTS Note: All attachments listed are for use with the standard quick attach. Standard Quick Attach Attachment Part Number 3614RS Carriage, 1185 mm (47 in) 1001107333 X X Fork Positioning Carriage, 1225 mm (48 in) 1001091313 X X Fork, Pallet 50x100x1200 mm (2x4x47.2 in) 2340041 X X 3 5-2 4017RS 3 Bucket, Multi-Purpose 1,0 m (1,3 yd ) 0930003 X X Bucket, Light Material 1,8 m3 (2.4 yd3) 0930016 X X Truss Boom, 3,4 m (11.
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Section 5 - Attachments 5.4 TELEHANDLER/ATTACHMENT/FORK CAPACITY 3 1 2 OZ0810 Prior to installing the attachment verify it is approved and the telehandler is equipped with the proper capacity chart. See “Approved Attachments” on page 5-1. To determine the maximum capacity of the telehandler and attachment, use the smallest of the following capacities: • Capacity stamped on the attachment identification plate (1). • Fork capacities and load centers are stamped on the side of each fork (2) (if equipped).
Section 5 - Attachments 5.5 USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-6), the operator must first determine and/ or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2. The proper Capacity Chart. 3. Weight of the load being lifted. 4. Load placement information: a. HEIGHT where the load is to be placed. b. DISTANCE from the front tires of the telehandler where the load is to be placed. 5.
Section 5 - Attachments Sample Capacity Chart This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model XXXX is used for demonstration purposes only.
Section 5 - Attachments To identify the proper capacity chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the capacity chart. • Use when lifting a load with outriggers up. OAL1090 • Use when lifting a load with outriggers down.
Section 5 - Attachments Example A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment style, weight, dimensions and load center match the attachment data on the capacity chart. • The capacity chart is clearly marked for model xxxx and corresponds with machine configuration being used. Below are examples with various conditions the contractor may encounter and whether or not the load may be lifted.
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Section 5 - Attachments 5.6 ATTACHMENT INSTALLATION Standard Quick Attach 1 2 3 6 4 5 OZ4400 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin 6. Quick Attach (attachment tilt control in cab, see page 3-15 or 3-18) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin and retainer pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.
Section 5 - Attachments Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is out. OZ4420 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OZ4430 3. Tilt quick attach back to engage attachment. OZ4440 4. Insert lock pin and secure with retainer pin. OZ4450 5.
Section 5 - Attachments Manitou Quick Attach 1 2 3 4 5 6 OZ3920 1. Attachment 2. Attachment Pin 3. Attachment Pin Recess 4. Lock Pin 5. Retainer Pin 6. Manitou Quick Attach (attachment tilt control in cab, see page 3-15 or 3-18) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.
Section 5 - Attachments This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin is out. OAM2780 2. Align attachment pin recess with attachment pin. Raise boom slightly to engage attachment pin in recess. OAM2790 3. Tilt quick attach back to engage attachment. OAM2800 4. Insert lock pin and secure with retainer pin. OAM2810 5.
Section 5 - Attachments JCB Quick Attach 2 1 3 5 4 6 7 OZ3930 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Hook 5. Lock Pin Handle 6. Lock Pin 7. JCB Quick Attach (attachment tilt control in cab, see page 3-15 or 3-18) WARNING CRUSH HAZARD. Always be certain that carriage or attachment is properly positioned on boom and is secured by lock pin. Failure to ensure proper installation could permit carriage/attachment/load to disengage.
Section 5 - Attachments This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Unhook lock pin handle and pull to disengage lock pin. OAM2850 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess. OAM2860 3. Tilt quick attach back to engage attachment. OAM2870 4.
Section 5 - Attachments Hydraulic Operated Attachment 1 2 OZ4200 OZ4411 1. Install attachment (see page 5-10, 5-12 or 5-14). 2. Lower attachment to ground. 3. Quickly depress and release the continuous auxiliary hydraulics switch (1) twice. Immediately depress again and hold at least one second to relieve pressure at both auxiliary fittings (2). Note: Depressing of the continuous auxiliary hydraulics switch three times must be accomplished within two seconds. 4.
Section 5 - Attachments 5.7 ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1. Ensure attachment is properly installed. See “Attachment Installation” on page 5-10. 2. If equipped, loosen fork locking bolt. 3.
Section 5 - Attachments 5.8 ATTACHMENT OPERATION • Capacities and range limits for the telehandler change depending on the attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Maintenance Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder. Note: Operations described within this section reference the Lift joystick pattern. Refer to page 3-17 if utilizing the Loader joystick pattern.
Section 5 - Attachments Carriage w/Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ0770 1 2 OZ4210 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 5-10.
Section 5 - Attachments Fork Positioning Carriage Use Fork Positioning Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ3670 1 2 OZ4210 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. 3 OZ4480 To Fork Position: The attachment auxiliary hydraulic roller switch (3) controls fork position.
Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-10. WARNING CRUSH HAZARD. Do not use fork positioning to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure. • Do not attempt to lift loads that are attached or connected to another object.
Section 5 - Attachments Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ0730 1 2 OZ4220 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down. Installation Procedure: • Refer to “Attachment Installation” on page 5-10.
Section 5 - Attachments Operation: • Raise or lower boom to appropriate height for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. • Tilt bucket up far enough to retain load and back away from pile. • Travel in accordance with requirements set forth in Section 1 - General Safety Practices. • Tilt bucket down to dump load.
Section 5 - Attachments Multi-Purpose Bucket Use Multi-Purpose Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ2540 1 2 OZ4220 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments Installation Procedure: Refer to “Attachment Installation” on page 5-10. Operation: • Raise or lower boom to appropriate height and close bucket for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. • Tilt bucket up far enough to retain load and back away from pile. • Travel in accordance with requirements set forth in Section 1 - General Safety Practices.
Section 5 - Attachments Fork Mounted Hook Use Fork Mounted Hook Load Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OY0640 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OZ4490 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls fork mounted hook tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments Quick Attach Mounted Hook Use Quick Attach Mounted Hook Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1510 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OZ3760 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls quick attach mounted hook tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 5 - Attachments Truss Boom Use Truss Boom Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAM1960 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. 1 2 OZ4240 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls truss boom tilt. • Push roller switch down to tilt up. • Push roller switch up to tilt down.
Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES 6.1 TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available. Then select the appropriate method. • Machine mounted retrieval devices provide suitable means to attach a tow rope, chain or tow bar only in the event the telehandler becomes stuck or disabled.
Section 6 - Emergency Procedures 6.2 EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact the local dealer for specific instructions. Secure the telehandler using the following procedures: 1. Clear the area around telehandler of all personnel. 2. Apply the parking brake. Place the transmission in “NEUTRAL”. 3. Block all four wheels. 4.
Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE 7.1 INTRODUCTION Service the product in accordance with the maintenance schedule on the following pages. 1 OZ4040 The lubrication and maintenance charts (1) contain instructions that must be followed to keep this product in good operating condition. The Operation & Maintenance Manual and Service Manual contain more detailed service information with specific instructions.
Section 7 - Lubrication and Maintenance 7.2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shutdown procedure on page 4-3 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. • After greasing telehandler, cycle all functions several times to distribute lubricants. Perform this maintenance procedure without attachment installed.
Section 7 - Lubrication and Maintenance 7.
Section 7 - Lubrication and Maintenance 50 & 1st 250 Hour Maintenance Schedule EVERY 50 Drain Fuel/ Water Separator Check Air Filter Lubrication Schedule Check Battery Change Axle Differential Oil Change Wheel End Oil Check Washer Fluid Level (if equipped) Check Cab Air Filter 1st 250 Change Transmission Oil & Filter Change Transfer Case Oil OB0440 7-4 31200938
Section 7 - Lubrication and Maintenance 250 & 500 Hour Maintenance Schedule EVERY 250 Check Transfer Case Oil Level Check Fan Belt Check Axle Differential Oil Level Check Wheel End Oil Levels Check Boom Wear Pads Check Boom Chain & Tension EVERY 500 LB/F T (N m) Change Fuel Filters Change Engine Oil and Filter Change Air Filter Elements Check Wheel Lug Nut Torque Lubrication Schedule Check LSI Calibration OZ4260 31200938 7-5
Section 7 - Lubrication and Maintenance 1000 & 3000 Hour Maintenance Schedule EVERY 1000 Change Transmission Oil & Filter Change Transfer Case Oil Check Air Intake System Change Hydraulic Fluid & Filters Change Axle Differential Oil Change Wheel End Oil EVERY 3000 Change Belt OAM3771 7-6 31200938
Section 7 - Lubrication and Maintenance 6000 & 12000 Hour Maintenance Schedule EVERY 6000 or 3 Years Add Engine Coolant Extender EVERY 12000 or 6 Years Change Engine Coolant OAM3522 Note: If hour and year intervals are listed, use the interval that occurs first. Refer to Engine Operation & Maintenance Manual for additional information.
Section 7 - Lubrication and Maintenance 7.
Section 7 - Lubrication and Maintenance 4017RS OAM3790 31200938 7-9
Section 7 - Lubrication and Maintenance 7.5 OPERATOR MAINTENANCE INSTRUCTIONS Fuel System 10 A. Fuel Level Check OW0970 OW0990 1 2 3 OZ4060 1. Check fuel gauge (1) located in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3. 3. Unlock and open access panel (2). 4. Turn fuel tank cap (3) to remove from filler neck. 5. Add fuel as needed. 6. Replace fuel tank cap. 7. Close and secure access panel.
Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator 50 OW0980 OW1000 4 3 OZ3950 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Loosen drain cock (3) on underside of fuel filter (4) and allow all water to drain into a glass until clear fuel is visible. Tighten drain cock. 4. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Tires A. Tire Air Pressure Check 10 OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-4 for tire pressures. 5. Replace valve stem cap. B. Tire Damage For pneumatic tires, when any cut, rip or tear is discovered that exposes sidewall or tread area cords in the tire, measures be taken to remove the product from service immediately.
Section 7 - Lubrication and Maintenance Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same. The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc., without written factory recommendations, may result in unsafe condition regarding stability. E.
Section 7 - Lubrication and Maintenance Engine Oil 10 A. Engine Oil Level Check OW0970 OW1020 4 AD D 2 3 1 OZ3990 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick. 4. Replace dipstick. 5. If oil is low, remove oil fill cap (4) and add oil to bring oil up to the full mark in the crosshatch area. 6. Replace oil fill cap. 7.
Section 7 - Lubrication and Maintenance Engine Cooling System 10 A. Engine Coolant Level Check OW0970 1 OW1070 3 2 OZ4000 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Check coolant level in surge tank (1). Coolant should be between the Min and Max (2) marks. 4. If coolant is low, allow fluid to cool. 5. Remove surge tank cap (3) slowly. Add coolant as required. 6. Replace surge tank cap. 7. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Hydraulic Oil 10 A. Hydraulic Oil Level Check OW0970 OW1030 3 4 1 2 OZ4070 1. Be sure all cylinders are fully retracted, outriggers are fully raised and machine is level. 2. Perform “Shut-Down Procedure” on page 4-3. 3. If hydraulic oil is cold, check fluid level at the sight gauge (1) on the hydraulic tank (2). The oil level should be visible in the gauge window. 4. If hydraulic oil is low, unlock and open access panel (3). 5. Remove fill cap (4).
Section 7 - Lubrication and Maintenance Transmission Oil A. Transmission Oil Level Check 10 OW0970 OW1050 1 OZ3960 1. Check transmission oil level with engine at idle and transmission oil at normal operating temperature. 2. Apply park brake, shift transmission to "Neutral" and lower attachment to the ground. 3. Open engine cover. 4. Remove the transmission dipstick (1) and check oil level. The oil level should be between the Min and Max marks. 5. If oil is low, add fluid as required. 6.
Section 7 - Lubrication and Maintenance Air Intake System 50 A. Air Filter Check OW0980 OW1010 4 6 5 3 1 2 OZ3970 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Locate air cleaner (1) and remove dust from vacuator valve (2) by squeezing bottom of valve to allow loose particles to fall out. 4. Close and secure engine cover. Note: Only remove cover to service elements as restriction indicator indicates. Excessive access to check elements can lead to premature element failure.
Section 7 - Lubrication and Maintenance B. Element Change (as restriction indicator indicates) If Air Filter Restriction Indicator remains on after start up or illuminates while operating machine, perform the following: 1. Perform “Shut-Down Procedure” on page 4-3. 2. Unlock air cleaner cover (3), turn counterclockwise and remove from air cleaner canister (4). 3. Remove outer primary element (5) and inspect for damage. Damaged elements should not be reused. 4.
Section 7 - Lubrication and Maintenance Cab Air Filters (if equipped) 50 A. Cab Air Filters Check OW0980 OAM3670 1 1 4 3 2 OZ4050 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove two thumb screws (1) and panel (2) from front of cab. 3. Remove filter thumb screw (3) and filter (4). 4. If filter is not damaged, clean and place back under dash. If damaged, replace filter. 5. Secure filter with thumb screw. 6. Replace panel on front of cab and secure with thumb screws.
Section 7 - Lubrication and Maintenance 2 3 1 OZ4020 7. Remove four thumb screws (1) and panel (2) from under dash. 8. Remove cab air filter (3) and inspect. 9. If filter is not damaged, clean and place back under dash. If damaged, replace filter. 10. Replace panel and secure with thumb screws.
Section 7 - Lubrication and Maintenance Battery 50 A. Battery Check OW0980 OW1080 1 OZ3980 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Wearing eye protection, visually inspect the battery (1). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4. Close and secure engine cover.
Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check 50 OW0980 OAL2040 1 OZ4030 1. Perform “Shut-Down Procedure” on page 4-3. 2. The windshield washer fluid should be visible in the reservoir (1). 3. If washer fluid level is low, add fluid as needed.
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Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS 8.1 GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. 8.2 LOAD STABILITY INDICATOR SYSTEM A. Load Stability Indicator System Test 10 OW0970 OZ0840 The Load Stability Indicator (LSI) is intended to continuously monitor the forward stability of the telehandler.
Section 8 - Additional Checks 8.3 BOOM INTERLOCK A. Boom Interlock System Test 10 OW0970 Boom interlock system operates in three modes. With boom at any extension and angle below 20 degrees, outrigger and frame level functions are operable. With boom fully retracted and raised between 20 and 55 degrees, outriggers and frame level are operable. With boom at any extension and raised above 55 degrees, outriggers and frame level are not operable. To check the system, perform the following: 1.
Section 9 - Specifications SECTION 9 - SPECIFICATIONS 9.
Section 9 - Specifications If Equipped for LS Compartment Type and Classification or System Engine Crankcase Transmission and Transfer Case Axle Differential and Wheel End Hydraulic System Boom Wear Pad, Cylinder and Axle Grease Boom Chain Lubricant Viscosities Mobilfluid 424 SAE 15W-40 SAE 10W-40 SAE 5W-40 10W-30 Mobilfluid LT 75W-80 -40 0 -40 -20 SAE140 80W-140 85W-140 SAE90 SAE90LS 80W-90 85W-90 75W-90 75W 10W-30 50 122 10 50 14 122 -10 50 32 104 0 40 -4 104 -20 40 -40 -40
Section 9 - Specifications Capacities Engine Crankcase Oil Capacity with Filter Change...................................................................................................8,0 L (8.5 qt) Fuel Tank Capacity .................................................................................................................................. 150 L (39.6 gal) Cooling System System Capacity...................................................................................................................
Section 9 - Specifications Tires 3614RS 15.5/80-24 TR01 ............................................................................................................ 4,1 bar (59 psi) 15.5-25 L-2 Pneumatic ............................................................................................................... 4,0 bar (58 psi) Foam.......................................................................................................................... 186 kg (410 lb) 400/80-24 ..........................
Section 9 - Specifications Performance Maximum Lift Capacity 3614RS .........................................................................................................................3600 kg (7937 lb) 4017RS .........................................................................................................................4000 kg (8819 lb) Maximum Lift Height 3614RS .............................................................................................................................
Section 9 - Specifications Dimensions Note: Values will vary depending on machine configuration. Maximum Overall Height 3614RS..................................................................................................................... 2861 mm (112.6 in) 4017RS..................................................................................................................... 2849 mm (112.2 in) Maximum Overall Width 3614RS..............................................................................
Section 9 - Specifications Distribution of Maximum Operating Weight (no attachment, boom level and fully retracted) Front Axle 3614RS ............................................................................................................. 4870 kg (21,782 lb) 4017RS ............................................................................................................. 5510 kg (21,782 lb) Rear Axle 3614RS ..............................................................................................
Section 9 - Specifications Declaration of Vibration According to Standard EN13059 Average Weighted Whole Body Acceleration Seat 3614RS Mechanical Suspension 2 4017RS 2 0,90 m/s (2.95 ft/s ) 0,92 m/s2 (3.02 ft/s2) Noise Emission Level (CE) Note: To avoid any increase in noise emission, after maintenance and repair work, all panels and other sound absorbing materials must be replaced in their original condition. Do not modify the machine in such a manner as to increase noise emissions.
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Section 9 - Specifications 9-10 31200938
Index Index A D Accessory Control Lever ................... 3-22 Dimensions ........................................9-6 Additional Checks .............................. 8-1 Disengaging a Load ............................4-6 Adjusting/Moving Forks ................... 5-17 Disengaging a Suspended Load...........4-9 Air Filter........................................... 7-18 Driving Hazards on Slopes...................1-9 Attachment Installation JCB Quick Attach ........................
Index J Pinch Points and Crush Hazards .........1-10 Joystick Lift Pattern.................................. 3-14 Loader Pattern ............................ 3-17 Placing a Load.....................................4-6 L Leveling Procedure...................... 4-5, 4-8 Placing a Suspended Load ...................4-9 Pre-Operation Check and Inspection ....2-1 Q Quick Attach Mounted Hook..............5-27 Lifting Personnel ................................ 1-8 Load Falling Hazard .......................
Index Transmission Control Clutch Lock ....................... 3-16, 3-19 Direction of Travel ...... 3-8, 3-16, 3-19 Gear Selection ............ 3-9, 3-16, 3-19 Transmission Oil Level ...................... 7-17 Transmission System .......................... 9-3 Transport Lifting ........................................ 4-12 Tiedown..................................... 4-11 Transporting a Load ........................... 4-5 Transporting a Suspended Load.......... 4-8 Travel Hazard .........................
Index 4 31200938
Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments
Inspection, Maintenance and Repair Log Date Comments
TRANSFER OF OWNERSHIP An Oshkosh Corporation Company To Product Owner: If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
Hand Signals OY1090 OY1100 EMERGENCY STOP - With both STOP - With either arm extended arms extended laterally, hands laterally, hand open downward, open downward, move arms back move arm back and forth. and forth. OY1120 RAISE BOOM - With either arm extended horizontally, fingers closed, point thumb upward. OY1150 EXTEND BOOM - With both hands clenched, point thumbs outward. OY1180 TILT FORKS UP - With one arm held at side, extend other arm upward at about 45 degrees.
31200938 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.
