Service Manual User Manual

9-11
3614RS, 4017RS
Electrical System
9.5.6 Engine
A
B
C
D
E
F
G
H
8
7
6
5
4
3
2
1
G
H
E
F
C
D
A
B
1
2
3
4
5
6
7
8
TO CAB HARNESS
M
SIG
GND
BLANKING PLUG
BLANKING PLUG
SPEED
SENSOR
S880
105 ECM PWR RED FLYW 4mm²
105 ECM PWR RED FLYW 4mm²
711 CAN LO 6 BLK 0.75mm²
711 CAN LO 6 BLK 0.75mm²
710 CAN HI 6 RED 0.75mm²
710 CAN HI 6 RED 0.75mm²
228 KEY 1 YEL FLYW 1.5mm²
228 KEY 1 YEL FLYW 1.5mm²
337 TRANS TEMP
337 TRANS TEMP
HYD FILTER PRES
SN251
1
2
SWITCH, PRES, AIR FILTER
SN250-1
1
SN250-2
1
043-1 GND BLK
043-1 GND BLK
043-2 GND BLK
043-2 GND BLK
311 AIR FLTR
311 AIR FLTR
530 HYD FLTR
530 HYD FLTR
ALTERNATOR
B+
L
W
EC885-B+
1
EC885-L
1
EC885-W
1
X889
TO STARTER B+ TERMINAL
1
X891
1
X892
1
112 ALT B+ RED 2AWG
103 ALTB+ RED 2AWG
IP893
150A
334 FUEL PUMP FLYW 1.5mm²
334 FUEL PUMP FLYW 1.5mm²
X895
GND STUD 1
044 GND BLK 1.5mm²
044 GND BLK 1.5mm²
GLOW PLUGS
EC900
1
590 GLOWPLUGS GRY 10mm²
590 GLOWPLUGS GRY 10mm²
X901
GND STUD
006 GND BLK 4mm²
006 GND BLK 4mm²
S902
X903
WATER/FUEL
1
2
X906
COOLANT LVL
1
2
3
4
045 FUEL RL GND BLK 0.75mm²
335 GLOW IN FLYW 1.5mm²
335 GLOW IN FLYW 1.5mm²
X08
DIAGNOSTIC
A
B
C
D
E
F
G
H
J
K
L
M
NC
007 GND BLK
007 GND BLK
720 CAN HI 11 RED 0.75mm²
S915
721 CAN LO 11 BLK 0.75mm²
S916
X917
120 OHM
120 OHM
120 OHM
1.5K
1.5K
A
B
C
725 CAN LO 13 BLK 0.75mm²
724 CAN HI 13 RED 0.75mm²
X984
ENGINE CONNECTOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
X985
D2.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
X986
1
D2.2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
GRN 741 TWISTED PAIR 8 - 0.75mm²
GRN 741 TWISTED PAIR 8 - 0.75mm²
YEL 740 TWISTED PAIR 8 + 0.75mm²
YEL 740 TWISTED PAIR 8 + 0.75mm²
YEL 742 TWISTED PAIR 9 + 0.75mm²
YEL 742 TWISTED PAIR 9 + 0.75mm²
BLK 739 TWISTED PAIR 7 - 1.5mm²
BLK 739 TWISTED PAIR 7 - 1.5mm²
WHT 738 TWISTED PAIR 7 + 1.5mm²
WHT 738 TWISTED PAIR 7 + 1.5mm²
GRN 743 TWISTED PAIR 9 - 0.75mm²
GRN 743 TWISTED PAIR 9 - 0.75mm²
354 BST PRESS 0.75mm²
356 COOL TEMP 0.75mm²
356 COOL TEMP 0.75mm²
354 RAIL PRESS 0.75mm²
354 RAIL PRESS 0.75mm²
358 BST PRESS 0.75mm²
358 BST PRESS 0.75mm²
355 BST PRESS 0.75mm²
355 BST PRESS 0.75mm²
352 RAIL PRESS 0.75mm²
352 RAIL PRESS 0.75mm²
366 ENG 0.75mm²
366 ENG 0.75mm²
BLK 731 TWISTED PAIR 3 - 1.5mm²
BLK 731 TWISTED PAIR 3 - 1.5mm²
BLK 733 TWISTED PAIR 4 - 1.5mm²
BLK 733 TWISTED PAIR 4 - 1.5mm²
WHT 734 TWISTED PAIR 5 + 1.5mm²
WHT 734 TWISTED PAIR 5 + 1.5mm²
WHT 736 TWISTED PAIR 6 + 1.5mm²
WHT 736 TWISTED PAIR 6 + 1.5mm²
BLK 737 TWISTED PAIR 6 - 1.5mm²
BLK 737 TWISTED PAIR 6 - 1.5mm²
WHT 732 TWISTED PAIR 4 + 1.5mm²
WHT 732 TWISTED PAIR 4 + 1.5mm²
361 EXH GAS 0.75mm²
361 EXH GAS 0.75mm²
WHT 744 TWISTED PAIR 10 + 1.5mm²
WHT 744 TWISTED PAIR 10 + 1.5mm²
BLK 745 TWISTED PAIR 10 - 1.5mm²
BLK 745 TWISTED PAIR 10 - 1.5mm²
362 EXH GAS 0.75mm²
362 EXH GAS 0.75mm²
363 EXH GAS 0.75mm²
363 EXH GAS 0.75mm²
364 EXH GAS 0.75mm²
364 EXH GAS 0.75mm²
BLK 735 TWISTED PAIR 5 - 1.5mm²
BLK 735 TWISTED PAIR 5 - 1.5mm²
WHT 730 TWISTED PAIR 3 + 1.5mm²
WHT 730 TWISTED PAIR 3 + 1.5mm²
336 GLOW OUT FLYW 1.5mm²
336 GLOW OUT FLYW 1.5mm²
353 RAIL PRESS 0.75mm²
353 RAIL PRESS 0.75mm²
105-1 ECM PWR RED 2.5mm²
105-1 ECM PWR RED 2.5mm²
105-2 ECM PWR RED 2.5mm²
105-2 ECM PWR RED 2.5mm²
105-3 ECM PWR RED 2.5mm²
105-3 ECM PWR RED 2.5mm²
006-1 GND BLK 2.5mm²
006-1 GND BLK 2.5mm²
006-2 GND BLK 2.5mm²
006-2 GND BLK 2.5mm²
006-3 GND BLK 2.5mm²
006-3 GND BLK 2.5mm²
345 COOLANT WHT 0.75mm²
345 COOLANT WHT 0.75mm²
313 CLUTCH SW 0.75mm²
309 IVS SIG 0.75mm²
309 IVS SIG 0.75mm²
727 CAN LO 14 BLK 0.75mm²
722 CAN HI 12 RED 0.75mm²
717 CAN LO 9 BLK 0.75mm²
712 CAN HI 7 RED 0.75mm²
S989
713 CAN LO 7 BLK 0.75mm²
S990
714 CAN HI 8 RED 0.75mm²
714 CAN HI 8 RED 0.75mm²
037 PED GND BLK 0.75mm²
037 PED GND BLK 0.75mm²
308 PED PWR 0.75mm²
308 PED PWR 0.75mm²
307 PED SIG 0.75mm²
307 PED SIG 0.75mm²
312 ECM IGN 0.75mm²
312 ECM IGN 0.75mm²
X994
FUEL FILTER
1
2
3
4
S995
359 BST PRESS 0.75mm²
359 BST PRESS 0.75mm²
348 FUEL FLT WHT0.75mm²
348 FUEL FLT WHT0.75mm²346 COOLANT WHT 0.75mm²
346 COOLANT WHT 0.75mm²
343 WATER/FUELWHT 0.75mm²
343 WATER/FUELWHT 0.75mm²
344 WATER/FUELWHT 0.75mm²
344 WATER/FUELWHT 0.75mm²
357 OIL PRESS 0.75mm²
365 EXH GAS 0.75mm²
365 EXH GAS 0.75mm²
349 FUEL FLT WHT0.75mm²
349 FUEL FLT WHT0.75mm²
S1000
360 OIL PRESS 0.75mm²
360 OIL PRESS 0.75mm²
350 FUEL FLT WHT0.75mm²
350 FUEL FLT WHT0.75mm²
104 ENG START PWR RED 0.75mm²
104 ENG START PWR RED 0.75mm²
339 ENG START RL0.75mm²
339 ENG START RL0.75mm²
047 GLOW RLY SW BLK 0.75mm²
047 GLOW RLY SW BLK 0.75mm²
106 GLOW RL RED
X917T
GLOW RELAY
RL1037-1
1
RL1037-2
1
RL1037-3
1
RL1037-4
1
532 GND BLACK
532 GND BLACK
S1052
313 CLUTCH SW 0.75mm²
313 CLUTCH SW 0.75mm²
357 OIL PRESS 0.75mm²
357 OIL PRESS 0.75mm²
351 BST PRESS 0.75mm²
347 COOLANT WHT 0.75mm²
347 COOLANT WHT 0.75mm²
525 ALTD+
049 GND BLK
049 GND BLK
S1087
531 GND BLK
531 GND BLK
048 GND BLK
048 GND BLK
338 ENG STRT 0.75mm²
338 ENG STRT 0.75mm²
338 ENG STRT 0.75mm²
TRANS 2ND
GENERIC
HV271
1
2
TRANS 1ST
GENERIC
HV272
1
2
TRANS REV
GENERIC
HV273
1
2
TRANS FL
GENERIC
HV274
1
2
SWITCH, TRANS TEMP
SN690
1
X345
A
B
C
X346
A
B
C
X348
X349
S350
716 CAN HI 9 RED 0.75mm²
S351
723 CAN LO 12 BLK 0.75mm²
723 CAN LO 12 BLK 0.75mm²
S352
715 CAN LO 8 BLK 0.75mm²
715 CAN LO 8 BLK 0.75mm²
S353
726 CAN HI 14 RED 0.75mm²
327 TRANS 1
327 TRANS 1
328 TRANS 2
328 TRANS 2
326 TRANS R
326 TRANS R
325 TRANS F
325 TRANS F
S354
043 GND BLK 1.5mm²
043 GND BLK 1.5mm²
043-4 GND BLK
043-3 GND BLK
043-5 GND BLK
043-6 GND BLK
729 CAN LO 15 BLK 0.75mm²
728 CAN HI 15 RED 0.75mm²
718 CAN HI 10 RED 0.75mm²
719 CAN LO 10 BLK 0.75mm²
TWISTED PAIR 8 - SHLD 0.75mm²
TWISTED PAIR 8 - SHLD 0.75mm²
TWISTED PAIR 9 - SHLD 0.75mm²
TWISTED PAIR 9 - SHLD 0.75mm²
S397
525-1 ALTD+
525-2 ALTD+
X59
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
X06
1
2
X07
1
2
X13
X14
S24
336 GLOW OUT 0.75mm²
336 GLOW OUT 0.75mm²
S25
045 FUEL RL GND BLK FLYW 1.5mm²
045 FUEL RL GND BLK FLYW 1.5mm²
X396
1
2
3
4
5
6
7
8
9
10
11
12
13
14
FUEL PUMP
EC894-
1
EC894+
1
SN97
2
1
302 TRANS SPD WHT
302 TRANS SPD WHT
230 SPD PWR YEL
230 SPD PWR YEL
X998
1
2
3
X999
1
2
3
4
613-1 AC PRESS WHT FLYW 1.5mm²
613-1 AC PRESS WHT FLYW 1.5mm²
615-3 COND FAN FLYW 1.5mm²
615-3 COND FAN FLYW 1.5mm²
615-4 COND FAN FLYW 1.5mm²
615-4 COND FAN FLYW 1.5mm²
330-1 ST DEPL LH FLYW 1.5mm²
330-1 ST DEPL LH FLYW 1.5mm²
331-1 ST DEPL RH FLYW 1.5mm²
331-1 ST DEPL RH FLYW 1.5mm²
223 KEY IGN FLYW 1.5mm²
223 KEY IGN FLYW 1.5mm²
061 GND FLYW 1.5mm²
061 GND FLYW 1.5mm²
X998-1
1
2
3
X999-1
1
2
3
4
WHT 615-4 COND FAN
08-OPTS-[8,C]
WHT 615-3 COND FAN
08-OPTS-[8,C]
WHT 613-1 AC PRESS
08-OPTS-[8,C]
WHT 330-1 ST DEPL LH
08-OPTS-[3,A]
WHT 331-1 ST DEPL RH
08-OPTS-[3,A]
YEL 223 KEY IGN
08-OPTS-[3,A]
BLK 061 GND
08-OPTS-[3,A]
X998-2
1
2
3
X999-2
1
2
3
4
TO PCB SHT.6
MZ7960F