Operator Manual Instruction Manual

SECTION 2 - PREPARATION AND INSPECTION
3120825 – JLG Sizzor – 2-5
GENERAL
Begin the “Walk-Around Inspection” at Item 1, as noted
on the diagram.Continue to the right (counterclockwise
viewed from top) checking each item in sequence for the
conditions listed in the “Walk-Around Inspection Check-
list”.
TO AVOID INJURY DO NOT OPERATE MACHINE UNTIL ALL MAL-
FUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC-
TIONING MACHINE IS A SAFETY VIOLATION. TO AVOID
POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF” DUR-
ING “WALK-AROUND INSPECTION”.
NOTE: Do not overlook visual inspection of chassis under-
side. Checking this area often results in discovery of
conditions which could cause extensive machine
damage.
1. Steer Cylinder and Tie Rod Ends - No loose or
missing parts, no visible damage. No steer cylinder
leaks or damage.
2. Leveling Jack, Left Front (If Equipped) - No loose or
missing parts, no visible damage. No cylinder leaks
or damage.
3. Steer Spindle, Left Front - No loose or missing
parts, no visible damage, evidence of proper lubri-
cation.
4. Drive Motor, Left Front (4 Wheel Drive) - No visible
damage, no evidence of leakage.
5. Drive Brake, Left Front (4 Wheel Drive) - No loose or
missing parts, no visible damage, no evidence of
leakage.
6. Drive Hub, Left Front (4 Wheel Drive) - No visible
damage, no evidence of leakage. Drive hubs
should be one half full of EPGL SAE 90.
7. Steer/Drive Wheel and Tire Assembly, Left Front -
Properly secured, no loose or missing lug nuts, no
visible damage. Refer to inflation psi stenciled on
frame.
8. Oscillating Axle (If Equipped) - Properly secured,
evidence of proper lubrication. No lockout cylinder
leaks or damage.
9. Ground Controls - Switches operable, no visible
damage, placards secure and legible.
10. Hydraulic Reservoir - No visible damage or missing
parts. No evidence of leaks. Recommended oil level
in sight glass. Breather cap secure and working.
11. Hydraulic Filter - No visible damage, properly
secured, no evidence of leakage.
12. Control Valves - Valves properly secured, no visible
damage, no evidence of leakage. Hoses and fittings
properly secured, no visible damage, no evidence
of leaks.
13. Tilt Alarm Switch - Properly secured, no loose or
missing parts, no visible damage.
14. Fuel Tank - Filler cap secure, sight gauge visible, no
damage or leaks.
15. Safety Prop - Stored securely, no missing parts.
16. Travel/Descent/Motion Alarm - Properly secured, no
loose or missing parts, no visible damage.
17. Drive Motor, Left Rear - No visible damage, no evi-
dence of leakage.
18. Drive Brake, Left Rear - No loose or missing parts,
no visible damage, no evidence of leakage.
19. Drive Hub, Left Rear - No visible damage, no evi-
dence of leakage. Drive hubs should be one half full
of EPGL SAE 90.
20. Drive Wheel and Tire Assembly, Left Rear - Properly
secured, no loose or missing lug nuts, no visible
damage. Refer to inflation psi stenciled on frame or
wheel rims.
21. Steer Spindle, Left Rear (If Equipped) - No loose or
missing parts, no visible damage, evidence of
proper lubrication.
22. Leveling Jack, Left Rear (If Equipped) - No loose or
missing parts, no visible damage. No cylinder leaks
or damage.
23. Battery Installation (Gasoline or Diesel Engine) -
Proper electrolyte level, cables secure, no damage
or corrosion. Hold-downs secure.
24. Ladder - No damage, securely attached.
25. Leveling Jack, Right Rear (If Equipped) - No loose
or missing parts, no visible damage. No cylinder
leaks or damage.
26. Rear Steer Cylinder and Tie Rod Ends (If Equipped)
- No loose or missing parts, no visible damage. No
steer cylinder leaks or damage.
27. Steer Spindle, Right Rear (If Equipped) - No loose
or missing parts, no visible damage, evidence of
proper lubrication.
Figure 2-2. Walk-Around Inspection Points (Sheet 1 of 2)