Parts Manual User guide

ManualsBrandsJLG ManualsSpecial machinery40RTS

Illustrated Parts Manual

Models

25RTS

33RTS

40RTS

P/N - 3120827

March 15, 2012

Summary of content (214 pages)

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Illustrated Parts Manual Models 25RTS 33RTS 40RTS P/N - 3120827 March 15, 2012
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REVISION LOG March 1993 - Original Issue Of Manual October 1998 - Revised January 7, 2000 - Revised (25RTS Manual edited to 0010450 Revision 35) (33RTS Manual edited to 0010451 Revision 33) (40RTS Manual edited to 0010452 Revision 34) March 1, 2000 - Updated Page 1-2 April 1, 2001 - Revised (25RTS Manual edited to 0010450 Revision 43) (33RTS Manual edited to 0010451 Revision 40) (40RTS Manual edited to 0010452 Revision 42) April 8, 2002 - Revised (25RTS Manual edited to 0010450 Revision 48) (33RTS Manual ed
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REVISION LOG B 3120827
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 FRAME, STEERING AND AXLE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 5-5 5-6 5-7 TITLE PAGE NO. (CE AND EN280 SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993). . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) . . . . . . 5-18 SECTION 6 - HYDRAULICS. . . . . . . . . . . . . . . .
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SECTION 1 FRAME S E C T I O N TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 3120827 DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE BRAKE ASSEMBLY . . . . . . . . . . . .
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S E C T I O N 1 F R A M E SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS FIG & ITEM # 1 51 52 PART NUMBER 2360352 2360465 See Note 0961664 2360347 2360466 See Note 0961664 0961029 0252790 0255005 0253059 0255006 101 101A 102 4130287 4130317 0960523 102A 103 4130288 4130316 0960523 1682967 104 1660204 3120827 DESCRIPTION QTY. REV. FRAME, STEERING AND AXLE INSTALLATIONS Ref.
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S E C T I O N SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 0253059 0255006 0252532 301 302 303 304 305 306 307 308 309 310 311 312 313 314 to 316 317 318 319 320 4130279 4130280 1682967 1660204 3322602 1660205 3300228 2160003 0642622 4712600 0100019 3421190 0440161 Not Used 0641608 4751600 1380124 4920385 321 0100011 407 408 409 410 411 3120827 QTY.
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S E C T I O N SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
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S E C T I O N SECTION 1 FRAME FIGURE 1-2.
PAGE 15
SECTION 1 FRAME FIGURE 1-2.
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S E C T I O N SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # 401 3120827 PART NUMBER DESCRIPTION QTY. REV. 0253089 TIRE AND WHEEL INSTALLATION - FOAM FILLED 12 x 16.5 LOADER LUG Ref. — 2 2 4 — — 0253088 0253087 4520129 Tire and Wheel Assembly - Left Side Tire and Wheel Assembly - Right Side Tire - 12 x 16.5 Loader Lug Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine.
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S E C T I O N SECTION 1 FRAME FIGURE 1-3.
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SECTION 1 FRAME FIGURE 1-3.
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S E C T I O N SECTION 1 FRAME FIGURE 1-4.
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SECTION 1 FRAME FIGURE 1-4.
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S E C T I O N SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 2900766 2900768 2900767 7018608 DESCRIPTION Seal Kit (Includes Items 8,13,17,18,19,20,22 and 23) Bearing Kit (Includes Items 8,13,14,15,16,22 and 23) Lining Kit Options (Includes Items 5,6,7,8,22 and 23): 0920084 Brake (Prior to S/N36660) 0920110 Brake (S/N36660 to Present) QTY. REV.
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SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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S E C T I O N SECTION 1 FRAME FIGURE 1-5.
PAGE 25
SECTION 1 FRAME FIGURE 1-5.
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S E C T I O N SECTION 1 FRAME FIGURE 1-5.
PAGE 27
SECTION 1 FRAME FIGURE 1-5.
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S E C T I O N SECTION 1 FRAME FIGURE 1-6.
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SECTION 1 FRAME FIGURE 1-6.
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S E C T I O N SECTION 1 FRAME FIGURE 1-6.
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SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 303 Use 70001111 Not Required 304 Use 70001111 Use 70001349 305 Use 70001111 Use 70001349 306 Use 70001111 Use 70001349 307 Use 70001111 Use 70001349 308 Use 70001111 Use 70001349 Use 70001111 Use 70001349 7007650 7000250 401 402 403 404 7007651 7000260 7000261 7000262 7000263 7010469 501 502 503 3120827 7014100 7014101 7014102 DESCRIPTION QTY.
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S E C T I O N SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
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SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 1 FRAME 103 102 1-28 105 103 106 101 61 F R A M E S/N 65031 TO PRESENT 1 105 FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION FRAME MOUNTED COMPONENTS INSTALLATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 LIMIT SWITCH INSTALLATION (PRIOR TO S/N 34504) Ref.
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S E C T I O N SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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S E C T I O N SECTION 1 FRAME FIGURE 1-8.
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SECTION 1 FRAME FIGURE 1-8. LEVELING JACKS (EN280 & CE SPECS) AND LIGHTS INSTALLATION (FRAME MOUNTED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. Ref.
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S E C T I O N SECTION 1 FRAME FIGURE 1-8.
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SECTION 1 FRAME FIGURE 1-8. LEVELING JACKS (EN280 & CE SPECS) AND LIGHTS INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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S E C T I O N SECTION 1 FRAME FIGURE 1-9.
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SECTION 1 FRAME FIGURE 1-9.
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S E C T I O N SECTION 1 FRAME FIGURE 1-9. LEVELING JACKS INSTALLATION (AUSTRALIAN SPECS) (CONTINUED) FIG & ITEM # PART NUMBER 0255785 0271583 101-105 106 LEVELING JACK COMPONENTS INSTALLATION (Prior to S/N 101615 (S/N 101615 to Present) QTY. REV. Ref. Ref. Ref.
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SECTION 1 FRAME FIGURE 1-9. LEVELING JACKS INSTALLATION (AUSTRALIAN SPECS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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S E C T I O N SECTION 1 FRAME FIGURE 1-10.
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SECTION 1 FRAME FIGURE 1-10.
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S E C T I O N SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER 226 227 228 3312005 4752000 3340841 DESCRIPTION Nut 5/8” - 11NC Flatwasher 5/8” Pad (Not Shown) QTY. REV.
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SECTION 2 GROUND COMPONENTS S E C T I O N TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 DESCRIPTION CONTROL VALVES AND TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY (Prior to S/N 26763) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY (S/N 26763 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 2 GROUND COMPONENTS 353 352 351A 351B 351 354 FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1.
PAGE 52
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 401 402 0270492 1120485 Not Required DESCRIPTION Protectoseal Cap Installation Cap, Protectoseal (Not Shown) QTY. REV. Ref.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-2.
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SECTION 2 GROUND COMPONENTS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) FIG & ITEM # PART NUMBER 4640578 4640844 4640767 4640845 1 7002304 2 7004823 Kit 7002229 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 3120827 7004822 Kit 7002346 7004839 7004838 7004841 Kit 7002340 Kit 7004834 7002334 7004835 7000417 7004836 7002338 7004837 7002322 Kit 7002321 7002328 7002294 7002320 Kit 7002329 7002323 Kit 7002326 7002324 7004894 7002444 7000468 DESCRIPTION QTY. REV.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
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SECTION 2 GROUND COMPONENTS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4. CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS OPTION) FIG & ITEM # PART NUMBER 4640352 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 7000585 7000586 7006002 7006039 7000600 Kit 7006041 7006037 7006036 7006034 Kit Kit 4640049 7006033 Kit 7006056 7006053 Not Used Kit 7000549 7006062 3120827 DESCRIPTION CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS OPTION) QTY. REV. Ref.
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SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-5.
PAGE 65
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 66
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-5.
PAGE 67
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 68
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-5.
PAGE 69
SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 70
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-5.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 72
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-6.
PAGE 73
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 74
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-6.
PAGE 75
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 76
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-6.
PAGE 77
SECTION 2 GROUND COMPONENTS FIGURE 2-6.
PAGE 78
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-6.
PAGE 79
SECTION 2 GROUND COMPONENTS FIGURE 2-6. ENGINE INSTALLATION - FORD VSG-413 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 80
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-7.
PAGE 81
SECTION 2 GROUND COMPONENTS FIGURE 2-7.
PAGE 82
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION) (CONTINUED) FIG & ITEM # PART NUMBER 104 105 106 107 108 109 3311501 0641610 4751600 4761600 3311601 1320023 DESCRIPTION Nut 5/16"-18NC Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Lockwasher 3/8" Nut 3/8"-16NC Clamp, LP Tank QTY. REV.
PAGE 83
SECTION 2 GROUND COMPONENTS FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 84
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-8.
PAGE 85
SECTION 2 GROUND COMPONENTS FIGURE 2-8.
PAGE 86
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-9.
PAGE 87
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 88
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-9.
PAGE 89
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 90
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-9.
PAGE 91
SECTION 2 GROUND COMPONENTS FIGURE 2-9.
PAGE 92
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-9.
PAGE 93
SECTION 2 GROUND COMPONENTS FIGURE 2-9. ENGINE INSTALLATION - DEUTZ F2L1011 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 94
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-10.
PAGE 95
SECTION 2 GROUND COMPONENTS FIGURE 2-10.
PAGE 96
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION) (CONTINUED) FIG & ITEM # PART NUMBER 29 30 31 32 33 34 4751500 4761500 3251476 0681610 4761600 4751600 DESCRIPTION Flatwasher 5/16" Lockwasher 5/16" Nametag - On/Off Bolt 3/8"-16NC x 1 1/4" (Grade 8) Lockwasher 3/8" Flatwasher 3/8" QTY. REV.
PAGE 97
SECTION 2 GROUND COMPONENTS FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 98
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-11.
PAGE 99
SECTION 2 GROUND COMPONENTS FIGURE 2-11.
PAGE 100
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-11.
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SECTION 2 GROUND COMPONENTS FIGURE 2-11. PISTON PUMP ASSEMBLY - SUNSTRAND (CONTINUED) FIG & ITEM # PART NUMBER 87 88 89 7007477 7007476 7010120 2900752 7007412 2900826 2900827 DESCRIPTION Plug, Orifice - .
PAGE 102
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-12.
PAGE 103
SECTION 2 GROUND COMPONENTS FIGURE 2-12. GEAR PUMP ASSEMBLY - JSB FIG & ITEM # PART NUMBER 3600206 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7007477 Kit 7010956 Kit Kit 7010957 Kit 7010963 7010959 Not Used 7010982 7010973 7010960 7010961 7010953 DESCRIPTION GEAR PUMP ASSEMBLY - JSB QTY. REV. Ref.
PAGE 104
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-13.
PAGE 105
SECTION 2 GROUND COMPONENTS FIGURE 2-13.
PAGE 106
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-13.
PAGE 107
SECTION 2 GROUND COMPONENTS FIGURE 2-13.
PAGE 108
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-13. GROUND CONTROL BOX INSTALLATION (CONTINUED) FIG & ITEM # 201 202 301 2 G R O U N D C O M P O N E N T S PART NUMBER 2-60 QTY. REV. 0250790 OPTIONAL DUAL FUEL CONTROLS INSTALLATION Ref. 11 4360331 3790012 0253821 Switch, Toggle (Select) O-Ring HEADLIGHT/TAILLIGHT COMPONENTS INSTALLATION 1 1 Ref.
PAGE 109
SECTION 2 GROUND COMPONENTS FIGURE 2-13. GROUND CONTROL BOX INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 110
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-14.
PAGE 111
SECTION 2 GROUND COMPONENTS FIGURE 2-14.
PAGE 112
SECTION 2 GROUND COMPONENTS S E C T I O N FIGURE 2-14. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) FIG & ITEM # 201 202 PART NUMBER DESCRIPTION QTY. Ref. 0253299 0257910 HOOD INSTALLATIONS - RIGHT SIDE (GAS MACHINES) Ford VSG-411 Ford VSG-413 Note: Replacement Decals Must Be Ordered Separately - See Section 8.
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SECTION 3 SIZZOR ARMS TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 S E C T I O N DESCRIPTION SIZZORS ARMS INSTALLATION - 40RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIZZORS ARMS INSTALLATION - 33RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIZZORS ARMS INSTALLATION - 25RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARM GUARDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 114
SECTION 3 SIZZOR ARMS FIGURE 3-1.
PAGE 115
SECTION 3 SIZZOR ARMS FIGURE 3-1.
PAGE 116
SECTION 3 SIZZOR ARMS FIGURE 3-1.
PAGE 117
SECTION 3 SIZZOR ARMS FIGURE 3-1. SIZZOR ARMS INSTALLATION - 40RTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 118
SECTION 3 SIZZOR ARMS FIGURE 3-2.
PAGE 119
SECTION 3 SIZZOR ARMS FIGURE 3-2.
PAGE 120
SECTION 3 SIZZOR ARMS FIGURE 3-2. SIZZOR ARMS INSTALLATION - 33RTS (CONTINUED) FIG & ITEM # PART NUMBER 125 S E C T I O N 126 127 128 129 130 131 132 133 3 134 135 S I Z Z O R 136 137 138 139 140 141 142 A R M S 0200372 0200519 4751700 3340579 0681714 3311705 1320061 0641608 0641508 3841144 3841203 Not Required 3340674 0961335 0961783 0641624 4751600 3311605 0961664 4740229 0641526 4740401 2901330 0252587 0258968 201 3340841 3340848 3-8 DESCRIPTION QTY.
PAGE 121
SECTION 3 SIZZOR ARMS FIGURE 3-2. SIZZOR ARMS INSTALLATION - 33RTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 122
SECTION 3 SIZZOR ARMS FIGURE 3-3.
PAGE 123
SECTION 3 SIZZOR ARMS FIGURE 3-3. SIZZOR ARMS INSTALLATION - 25RTS FIG & ITEM # PART NUMBER 0252955 0254086 0254086 0258576 101 Use 1683465 1683465 102 Use 3422735 3422735 103 104 105 106 107 108 Use 3422738 3422738 0681714 3311705 4751700 Not Used 0200454 0200556 0200556 0200620 109 0200455 0200464 110 0200458 0200458 0200631 0200621 111 0200372 0200519 112 113 3120827 0200373 0200520 0200460 DESCRIPTION QTY. REV.
PAGE 124
SECTION 3 SIZZOR ARMS FIGURE 3-3.
PAGE 125
SECTION 3 SIZZOR ARMS FIGURE 3-3. SIZZOR ARMS INSTALLATION - 25RTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 126
SECTION 3 SIZZOR ARMS FIGURE 3-4.
PAGE 127
SECTION 3 SIZZOR ARMS FIGURE 3-4.
PAGE 128
SECTION 3 SIZZOR ARMS FIGURE 3-4. ARM GUARDS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 129
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-5 DESCRIPTION FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATION . . . . . . . . . . PLATFORM EXTENSION INSTALLATION (Prior to S/N 50308) . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM EXTENSION INSTALLATION (S/N 50308 to Present) . . . . . . . . . . . . . . . . . . . . . . PLATFORM CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 130
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 131
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATIONS Ref. 3510653 Ref. Ref.
PAGE 132
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 133
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 134
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 137
SECTION 4 PLATFORM FIGURE 4-2. EXTENDABLE PLATFORM INSTALLATIONS (PRIOR TO S/N 50308) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 138
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 139
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 140
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 141
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 142
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 143
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER QTY. REV. Ref. 8 4360314 3790012 2920026 2920029 OPTIONAL LEVELING JACK CONTROLS INSTALLATION Switch, Toggle O-Ring Lamp, Indicator - Red Bulb, Light 0252532 OPTIONAL 4WS CONTROLS INSTALLATION Ref.
PAGE 144
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 145
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 146
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 147
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) FIG & ITEM # 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 2G 3 4 4A 4B 4C 4D 4E 3120827 PART NUMBER DESCRIPTION QTY. REV. 1600290 CONTROLLER ASSEMBLY - S/N 59220 TO PRESENT Ref.
PAGE 148
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 149
SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEVELING JACK CYLINDER ASSEMBLY (Hydraulic Jack Option - Production Cylinders). . . . LEVELING JACK CYLINDER ASSEMBLY (Hydraulic Jack Option - Recommended Service Replacement Cylinders). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 150
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 151
SECTION 5 CYLINDERS FIGURE 5-1.
PAGE 152
SECTION 5 CYLINDERS FIGURE 5-2.
PAGE 153
SECTION 5 CYLINDERS FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION RECOMMENDED SERVICE REPLACEMENT CYLINDERS) FIG & ITEM # PART NUMBER 1682720 1683966 1 2 3 4 5 6 1682721 1683967 1682723 Use 2902023 Use 2902023 0320015 0100011 3760261 3760453 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3120827 0681506 0681606 0100035 Kit 1120108 Kit 1681283 Kit Kit 4565647 Kit Kit Kit 4640613 2900770 4641156 2900770 3480092 DESCRIPTION QTY.
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SECTION 5 CYLINDERS FIGURE 5-3.
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SECTION 5 CYLINDERS FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION RECOMMENDED SERVICE REPLACEMENT CYLINDERS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 5 CYLINDERS FIGURE 5-3.
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SECTION 5 CYLINDERS FIGURE 5-3.
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SECTION 5 CYLINDERS FIGURE 5-4.
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SECTION 5 CYLINDERS FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (CE AND EN280 SPECS) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER DESCRIPTION QTY. REV. 1682657 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (CE AND EN280 SPECS) Ref.
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SECTION 5 CYLINDERS FIGURE 5-5.
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SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER ASSEMBLIES FIG & ITEM # PART NUMBER 1683466 1683465 1 1682080 1682594 0961379 2 3 4 1682100 1682082 0961380 1120358 1682076 1682098 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3120827 4564707 4565605 3480214 3300286 3900170 Not Used Kit Kit Kit Kit Kit Kit Kit 2160002 2180527 0100011 0100020 0100035 0100038 DESCRIPTION QTY. LIFT CYLINDER ASSEMBLIES Note: Machines built prior to S/N28190 use cylinders p/n 1682243 or 1682593 which use a T-seal.
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SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
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SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 5 CYLINDERS FIGURE 5-6.
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SECTION 5 CYLINDERS FIGURE 5-6.
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SECTION 5 CYLINDERS FIGURE 5-7.
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SECTION 5 CYLINDERS FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) FIG & ITEM # PART NUMBER 1682967 1 2 3 4 5 to 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1682682 1682987 1120108 1681344 Not Used 3860056 3300357 Kit Kit Kit Kit Kit Not Used Kit 0440085 0100011 0100035 4568055 2901261 3120827 DESCRIPTION STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) QTY. REV. Ref.
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SECTION 5 CYLINDERS FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULICS TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 FIGURE 6-1 DESCRIPTION HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD 4WD/4WS . . . . . . . . . . . . . . . . . . . . .
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SECTION 6 HYDRAULICS FIGURE 6-2.
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SECTION 6 HYDRAULICS FIGURE 6-2.
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SECTION 6 HYDRAULICS FIGURE 6-2.
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SECTION 6 HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - 2WD/2WS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULICS FIGURE 6-3.
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SECTION 6 HYDRAULICS FIGURE 6-3.
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SECTION 6 HYDRAULICS FIGURE 6-3.
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SECTION 6 HYDRAULICS FIGURE 6-3.
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SECTION 6 HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED) FIG & ITEM # PART NUMBER 226 227 228 229 2752532 2750759 2750968 2752523 DESCRIPTION Hose Hose Hose Hose QTY. REV.
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SECTION 6 HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULICS FIGURE 6-4.
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SECTION 6 HYDRAULICS FIGURE 6-4.
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SECTION 6 HYDRAULICS FIGURE 6-4.
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SECTION 6 HYDRAULICS FIGURE 6-4.
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SECTION 6 HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - 4WD/4WS (CONTINUED) FIG & ITEM # PART NUMBER 128 129 2750968 2752242 DESCRIPTION Hose Hose QTY. REV.
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SECTION 6 HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - 4WD/4WS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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SECTION 6 HYDRAULICS FIGURE 6-5.
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SECTION 6 HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM - AXLE (OSCILLATING) FIG & ITEM # PART NUMBER 2791903 2792520 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3120827 2220582 2220462 2220466 2220605 2220235 2220635 2220618 2220609 Not Used 2751396 2750897 2750895 2751027 4640013 2220414 2751424 2750900 2220416 0100020 DESCRIPTION HYDRAULIC DIAGRAM - AXLE (OSCILLATING) Prior to S/N 97717 S/N 97717 to Present QTY. REV. Ref. Ref. Ref.
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SECTION 6 HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM - AXLE (OSCILLATING) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 189
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 DESCRIPTION ELECTRICAL DIAGRAMS AND COMPONENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM - 110V GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM - STANDARD CE SPEC (Deutz Diesel Machines) (Prior to S/N 61097). . .
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SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 7—1 S E C T I O N ALARMS ELECTRICAL DIAGRAMS (DWG ONLY) Descent Alarm (B/M Only) Motion Alarm (B/M Only) Travel Alarm (B/M Only) Alarm, Horn Diode - 6 Amp Relay (Located in Ground Control Box) Capacitor Ref. Ref. Ref. Ref. 1 A/R 1 1 C B A A 0254000 AUXILIARY LIFT ELECTRICAL DIAGRAM (OPTIONAL) Ref.
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SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4921561 4922248 1060459 1060825 4460473 4460468 4460481 4460464 4460466 1060308 0610103 0610114* 4932451/1281738* 0258686 4932387 4932734* 4932041 4932735* 3990010 3740049 Not Used 0254736 3120827 DESCRIPTION 25RTS with Jacks and Drive Lights Prior to S/N 58038 S/N 58038 to Present Cable, Electrical - 16/20 Prior to S/N 75287 S/N 75287 to Present 40RTS 33RTS 25RTS Clamp, Cable Cap, Dust Plug, Socket - 23 Position Pin, Male Seal, Plug Receptacle 110V Platf
PAGE 192
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER Ref.
PAGE 193
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 0251704 0254979/1282311 0254112 4932604/1282009* 4932956/1282009* 4932956/1282009* 4933051/1282961* 3990010 4921562 4921564 4921787 4460457 4460460 1060341 3730003 4920946 4932603/1282008 4932758/1282348* 4932758/1283062* 3990010 4921562 4921563 4921718 4460457 4460460 1060341 4932758/1282348* 4932758/1283062* 3990010 4921562 3120827 DESCRIPTION QTY. REV.
PAGE 194
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4921718 4922044 3990010 4460457 4460460 4460589 4460608 4460587 4460588 1060341 S E C T I O N 4933042/1282951 4933043/1282951 DESCRIPTION Harness (Engine to Ground Control Box) Prior to S/N 44593 S/N 44593 to Present Diode - 6 Amp Socket, Female Connector - 4 Position Socket, Female Seal, Pin Connector - 8 Position Lock, Terminal Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) STATIC STEER ELECTRICAL DIAGRAM (4WD/2WS) STATIC STEER ELECTRICAL
PAGE 195
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 196
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 197
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 198
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 199
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 200
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 201
SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL DIAGRAM - DEUTZ ENGINE/ AUSTRALIAN SPEC MACHINES (SHEET 2 OF 2).
PAGE 202
SECTION 7 ELECTRICAL FIGURE 7-6.
PAGE 203
SECTION 8 ELECTRICAL TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION DECALS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 8 ELECTRICAL FIGURE 8-1. DECALS INSTALLATIONS.
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SECTION 8 ELECTRICAL FIGURE 8-1. DECALS INSTALLATIONS.
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SECTION 8 ELECTRICAL FIGURE 8-1. DECALS INSTALLATIONS.
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SECTION 8 ELECTRICAL FIGURE 8-1. DECALS INSTALLATIONS.
PAGE 208
SECTION 8 ELECTRICAL FIGURE 8-1. DECALS INSTALLATIONS. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
PAGE 209
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 25/33/40RTS The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 210
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODEL 25/33/40RTS The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 211
SECTION 10 SPECIAL OPTIONS LIST FIG & ITEM # PART NUMBER 10—1 QTY. SPECIAL OPTIONS LIST Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact the JLG Parts Department. Ref. Ref. 0254242 0250914 0256425 Airline to Platform Installation - 1/2" (25RTS) Airline to Platform Installation - 1/2" (33RTS) Airline to Platform Installation - 1/2" (40RTS) Ref. Ref. Ref.
PAGE 212
SECTION 10 SPECIAL OPTIONS LIST FIG & ITEM # PART NUMBER Ref. 0259219 0259220 Hose Shield Installation (4WD/2WS) Hose Shield Installation (4WD/4WS) Ref. Ref. 0271957 Material Rack Ref. 0253569 Oil Cooler Installation Ref. Overload Protection Installation (CE Specs) Prior to S/N 83966 S/N 83966 to Present Pipe Rack Installation (25RTS & 33RTS Prior to S/N39634) Pipe Rack Installation (25RTS & 33RTS S/N39634 to Present) Ref. Ref. Ref.
PAGE 213
PAGE 214
3120827 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.