Parts Manual User guide

ManualsBrandsJLG ManualsSpecial machinery4394RT ANSI

Illustrated Parts Manual

Models

3394RT

& 4394RT

Prior to

SN 0200191606

P/N

3121134

February 7, 2014

Summary of content (212 pages)

PAGE 1
Illustrated Parts Manual Models 3394RT & 4394RT Prior to SN 0200191606 P/N 3121134 February 7, 2014
PAGE 2
PAGE 3
REVISION LOG NOTE: For Machines with SN 0200186972, 0200187002 & 0200187013 refer to Illustrated Parts Manual p/n 3121250. These Machines are built to B/M 0010583 Revision 56 or higher specs.
PAGE 4
REVISION LOG B 3394RT & 4394RT 3121134
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 AXLE AND STEERING INSTALLATION - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 STANDARD HYDRAULIC DIAGRAM (2WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 STANDARD HYDRAULIC DIAGRAM (4WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 LEVELING JACK HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3121134 3394RT & 4394RT 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD ITEM # PART NUMBER QTY.
PAGE 10
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD (CONTINUED) ITEM # PART NUMBER QTY. 118 4891800 4 2780230 Ref Ref 7020033 7020054 7010642 7020055 7020039 7020042 7020035 7020037 7020040 7020034 1 1 1 1 1 9 1 1 1 1 2360571 Ref 201 202 203 204 205 206 207 208 209 210 1-4 DESCRIPTION REV. Flatwasher, Hardened 1/2 HUB/SPINDLE ASSEMBLY Note: Quantities shown are for 1 assembly. Two Assemblies are required per machine.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 12
SECTION 1 FRAME FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 4WD ITEM # PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER QTY. 103 0641606 AR 8 16 4 104 105 106 107 108 109 110 111 112 113 114 0681828 0641824 Not Used 0962140 Use 1684412 1684412 3312008 3322201 3422716 3423081 3841367 3900109 4061048 2 1 4 2 4 2 4 1 1 Use 4130403 4130403 115 1 116 117 118 119 Use 4130404 4130404 4740086 4891800 4846070 3780182 4 4 2 2 120 to 123 124 Not Used 3020029 AR 200 2902400 1 2360571 Ref 1-8 DESCRIPTION REV.
PAGE 15
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 16
SECTION 1 FRAME FIGURE 1-3.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY. 0271695 0271508 Ref Ref Ref Ref 0100019 0682012 2780263 2780262 3300106 4892000 0641610 1671056 3311605 4711600 18 12 4 2 4 8 WHEEL DRIVE INSTALLATIONS 2WD 4WD Note: Quantities are per axle. REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 0258011 0258012 4520571 2 2 4 Ref 101 1 1702740 1702137 102 1 4520216 4520240 4520262 4520217 4520576 103 1 4640113 8786514 4640113 104 1 4860213 4860179 4860237 4520570 1-12 DESCRIPTION REV. 33/16LL x 16.5 Foam-Filled Right Side Lug Tire 33/16LL x 16.5 Foam-Filled Left Side Lug Tire 31 x 15.
PAGE 19
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 20
120 27 28 301 302A 302B 303 304 305 60 20 1-14 12 23 19 55 44 88 6 4 29 224 30 3 7 1 11 15 17 2 33 34 3394RT & 4394RT 22 21 16 8 49 43 54 52 51 53 56 5 14 10 SECTION 1 FRAME FIGURE 1-4.
PAGE 21
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 2780263 2780262 Ref Ref Ref Ref DRIVE MOTOR/HUB ASSEMBLY 2WD 4WD Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised. Gear, Planet Gear, Planet (Note: Use Item 302A or 302B) Gear, Sun Nut, Shaft Note: Unless there is capability to torque shaft nut (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
PAGE 22
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 23
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 24
SECTION 1 FRAME FIGURE 1-5.
PAGE 25
SECTION 1 FRAME FIGURE 1-5. BEACON LIGHT AND 4WD VALVE INSTALLATIONS (FRAME MOUNTED) ITEM # PART NUMBER QTY.
PAGE 26
SECTION 1 FRAME FIGURE 1-6.
PAGE 27
SECTION 1 FRAME FIGURE 1-6. LEVELING JACKS INSTALLATION ITEM # 1 2 3 PART NUMBER QTY.
PAGE 28
SECTION 1 FRAME FIGURE 1-6. LEVELING JACKS INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 PART NUMBER QTY. 0272261 0274622 Ref Ref Ref Ref 0641824 1684220 1684406 2110606 2220883 3311805 3760348 3841564 4160116 4360518 4641238 7024502 7024501 7024506 111 112 113 201 to 219 220 221 to 251 252 1-22 8 2 2 2 8 2 2 2 2 2 2 2 2 1 4846619 4210028 2110808 0903054 2 2 0010583 Ref DESCRIPTION REV.
PAGE 29
SECTION 2 GROUND CONTROLS 3121134 3394RT & 4394RT 2-1
PAGE 30
SECTION 2 GROUND CONTROLS FIGURE 2-1.
PAGE 31
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES INSTALLATION ITEM # PART NUMBER QTY.
PAGE 32
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES INSTALLATION (CONTINUED) ITEM # 401 402 403 404 404A 404B 404C 404D PART NUMBER QTY.
PAGE 33
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES INSTALLATION (CONTINUED) ITEM # 601 602 3121134 PART NUMBER 0272687 0272688 Not Used 4641226 7026012 7011346 7024573 7024574 7011354 QTY. Ref Ref Ref 1 1 1 1 1 1 DESCRIPTION AUXILIARY POWER VALVE BLOCK INSTALLATION 3394RT with Dual Deck Extension 4394RT with Dual Deck Extension Valve, Power Deck Sandwich Cartridge Seal Kit - 7026012 Cartridge Cartridge without Coil Seal Kit - 7024573 Cartridge Coil 3394RT & 4394RT REV.
PAGE 34
SECTION 2 GROUND CONTROLS FIGURE 2-2.
PAGE 35
SECTION 2 GROUND CONTROLS FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 9A 9B 9C 10 11 12 13 14 15 16 17 18 3121134 PART NUMBER QTY.
PAGE 36
SECTION 2 GROUND CONTROLS FIGURE 2-3.
PAGE 37
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 18B 18C 19 20 21 22 23 24 25 26 27 28 29 30 3121134 PART NUMBER QTY.
PAGE 38
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 39
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 40
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 41
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER 403 QTY.
PAGE 42
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 43
SECTION 2 GROUND CONTROLS FIGURE 2-3. ENGINE INSTALLATION (DEUTZ) (CONTINUED) ITEM # PART NUMBER QTY. 521 7027239 1 522 7027795 1 523 70000345 4 524 525 526 7027231 70000783 1 1 1 70003001 70003002 70003003 70003479 70003480 70003481 3121134 DESCRIPTION REV.
PAGE 44
SECTION 2 GROUND CONTROLS FIGURE 2-4.
PAGE 45
SECTION 2 GROUND CONTROLS FIGURE 2-4. GENERATOR INSTALLATION (DEUTZ ENGINE OPTIONS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 46
SECTION 2 GROUND CONTROLS FIGURE 2-4. GENERATOR INSTALLATION (DEUTZ ENGINE OPTIONS) (CONTINUED) ITEM # PART NUMBER 13B (cont’d) QTY. 1 13C 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 4460190 4460027 70000124 70000125 2920162 70002237 3520028 7026525 3311001 3311605 3740080 3900322 4060802 4360482 4711600 4711700 4711900 4751000 4751600 4752200 4891500 4892000 4922800 1 1 1 1 3 3 1 2 1 1 3 2 2 10 8 2 2 2 1 29 30 1061006 4740362 1 4 2-18 DESCRIPTION REV.
PAGE 47
SECTION 2 GROUND CONTROLS FIGURE 2-4. GENERATOR INSTALLATION (DEUTZ ENGINE OPTIONS) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 48
SECTION 2 GROUND CONTROLS FIGURE 2-5.
PAGE 49
SECTION 2 GROUND CONTROLS 4 11 23 26 35 4 26 35 29 12 19 18 15 16 401 340 4 26 35 338 SN 0200121280 TO PRESENT 234 226 317 224 339 305B 233 22 201 206 228 320 319 232E 224 14 17 301 10 21 233 257B 234 226 255C 224 224 206 246 267 228 10 257A 232C 10 21 323 317 224 232D 209 302 319 324 PRIOR TO SN 0200121280 246 33 267 209 3 35 OR 224 TO THROTTLE ACTUATOR OR 243A 205 245 266 207 243A 321 320 232B 224 255B 26 334 232A 210 267 246 267 221B 309C 309B 258
PAGE 50
SECTION 2 GROUND CONTROLS FIGURE 2-5.
PAGE 51
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER 0271918 2000204 No Longer Available 0271919 2000205 2000259 101 102 103 104 0100011 0641812 Not Used QTY.
PAGE 52
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 53
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER 239 Not Required 2820172 240 241 242 243 243A 243B 244 245 246 247 248 249 250 251 252 253 254 Not Required 2820173 3200362 3200451 3220129 3220134 3311005 3311405 3311505 3311605 3311608 3311805 3573195 3580250 3620042 3740080 Not Required 3960591 255 255A 255B 255C 256 257 257A 257B 258 258A 258B 259 260 261 262 263 264 265 266 267 268 269 270 3121134 0902819 0902783 4340905 4566605 QTY.
PAGE 54
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 55
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER 315 QTY.
PAGE 56
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # PART NUMBER QTY. 327C 328 Not Available AR 1 329 330 331 332 333 7022150 Not Available 7027402 70002567 7019929 Not Available 7022151 7019976 7022180 0700812 1 1 1 1 1 1 1 2 1 0902779 334 0902784 1 335 1320042 1 336 1580011 1 337 2760112 1 338 339 340 7023699 2720341 70001691 1 1 1 341 70002307 7022143 1 1 342 343 7023657 7027410 1 1 401 Ref 4400420 4400275 2-28 DESCRIPTION REV.
PAGE 57
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (FORD) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 58
SECTION 2 GROUND CONTROLS FIGURE 2-6.
PAGE 59
SECTION 2 GROUND CONTROLS FIGURE 2-6. GENERATOR INSTALLATION (FORD ENGINE OPTIONS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER QTY.
PAGE 60
SECTION 2 GROUND CONTROLS FIGURE 2-6. GENERATOR INSTALLATION (FORD ENGINE OPTIONS) (CONTINUED) ITEM # PART NUMBER 17B (cont’d) QTY. 1 2420203 7020192 1 4460190 4460027 70000124 70000125 2920162 70002237 3520028 17C 2-32 1 1 1 1 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 7026525 70002238 3272205 3311001 3311605 3311801 3580309 3740080 4040273 4060802 4360482 4711500 4711700 4751000 4751600 4751800 4892200 4922800 2 7 4 1 1 1 1 1 1 1 4 10 8 1 2 1 34 35 4740362 See Note 4 1 DESCRIPTION REV.
PAGE 61
SECTION 2 GROUND CONTROLS FIGURE 2-6. GENERATOR INSTALLATION (FORD ENGINE OPTIONS) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 62
SECTION 2 GROUND CONTROLS FIGURE 2-7.
PAGE 63
SECTION 2 GROUND CONTROLS 8 17 36 47 8 36 47 50 39 18 26 25 22 23 301 TO RETURN TO ENGINE 34 28 31 44 49 14 8 36 47 3 16 34 35 45 46 40 SEE 19 SEE NOTE SEE NOTE 5 45 SEE NOTE NOTE 30 6 46 7 47 15 21 24 29 4 45 16 36 OR 28 51 16 SEE NOTE SEE NOTE 212 28 52 45 34 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR ADDITIONAL COMPONENTS 3121134 3394RT & 4394RT 2-35
PAGE 64
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NUMBER QTY. 0275095 Ref 0361810 0400075 0641408 0641410 0641418 0641506 0641608 0641610 0641612 0641680 0642016 0741010 0902777 0903475 0903476 1320022 1320061 1320220 1320323 Not Used 2180348 2180387 2180389 2220250 2220290 2180418 2400044 1 1 2 2 2 2 5 9 3 2 1 2 1 1 1 4 1 1 1 2720058 1001091587 2720473 2720566 2720580 2 1 1 2 1 1 1 3.
PAGE 65
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 66
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (CONTINUED) ITEM # PART NUMBER 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 2000360 1001091585 7027965 7027972 70000164 7024438 2720058 2750532 3200362 3311405 3311605 3311608 3311805 3573195 3620042 7027412 Not Used 4341190 4640952 4711400 4711600 4711800 4740274 301 DESCRIPTION 1 Engine, GM 3.
PAGE 67
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 68
SECTION 2 GROUND CONTROLS FIGURE 2-8.
PAGE 69
SECTION 2 GROUND CONTROLS FIGURE 2-8. GENERATOR INSTALLATION (GM ENGINE OPTIONS) ITEM # 1 2 3 PART NUMBER QTY.
PAGE 70
SECTION 2 GROUND CONTROLS FIGURE 2-8. GENERATOR INSTALLATION (GM ENGINE OPTIONS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 71
SECTION 2 GROUND CONTROLS FIGURE 2-8. GENERATOR INSTALLATION (GM ENGINE OPTIONS) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 72
SECTION 2 GROUND CONTROLS FIGURE 2-9.
PAGE 73
SECTION 2 GROUND CONTROLS FIGURE 2-9. DRIVE PUMP SUB-ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 74
SECTION 2 GROUND CONTROLS FIGURE 2-10.
PAGE 75
SECTION 2 GROUND CONTROLS FIGURE 2-10. 2WD PISTON PUMP ASSEMBLY (SINGLE) ITEM # 1 2 3 4 5 6 to 9 10 11 to 12 13 14 15 to 19 20 21 22 23 24 25 to 26 27 28 29 to 30 31 32 to 40 41 42 to 48 49 PART NUMBER QTY.
PAGE 76
SECTION 2 GROUND CONTROLS FIGURE 2-10. 2WD PISTON PUMP ASSEMBLY (SINGLE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 77
SECTION 2 GROUND CONTROLS FIGURE 2-10. 2WD PISTON PUMP ASSEMBLY (SINGLE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 78
SECTION 2 GROUND CONTROLS FIGURE 2-11.
PAGE 79
SECTION 2 GROUND CONTROLS 802 A-A 812 813 804 811 801 710 701 709 805 A A 705 703 801A 806 704 816 713 702 810 814 815 807 DETAIL OF ITEM 204 711 803 DETAIL OF ITEM 205 506 501 508 507 610 535 601 512 511 605 502A 505 603 502 604 602 613 611 DETAIL OF ITEM 104 501 501A 508 522 535 DETAIL OF ITEMS 103 & 203 3121134 3394RT & 4394RT 2-51
PAGE 80
SECTION 2 GROUND CONTROLS FIGURE 2-11. 4WD PISTON PUMP ASSEMBLY (TANDEM) ITEM # PART NUMBER QTY.
PAGE 81
SECTION 2 GROUND CONTROLS FIGURE 2-11. 4WD PISTON PUMP ASSEMBLY (TANDEM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 82
SECTION 2 GROUND CONTROLS FIGURE 2-11. 4WD PISTON PUMP ASSEMBLY (TANDEM) (CONTINUED) ITEM # PART NUMBER QTY. 7024093 7024098 Ref Ref Ref 401 401A 401B 402 to 415 416 417 418 to 429 430 431 1 7024096 7023840 7024071 7024072 Not Used 7023846 7023847 Not Used Not Available Not Available DESCRIPTION HYDRAULIC CONTROLS Front Pump Assembly Middle Pump Assembly 1 1 1 1 Piston, Positioning - Complete Note: Sold as an Assembly Except Outer Seal O-Ring & Stem O-Ring.
PAGE 83
SECTION 2 GROUND CONTROLS FIGURE 2-11. 4WD PISTON PUMP ASSEMBLY (TANDEM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 84
2-56 3394RT & 4394RT 100 2 8 7 SN 0200128982 TO PRESENT 9 6 11 10 1 10 4 11 5 PRIOR TO SN 0200128982 6 7 8 3 12 13 200A 200B 201 SECTION 2 GROUND CONTROLS FIGURE 2-12.
PAGE 85
SECTION 2 GROUND CONTROLS FIGURE 2-12. GEAR PUMP ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref Ref GEAR PUMP ASSEMBLY Note: Original Equipment gear pump may have been replaced with Service Replacement gear pump p/n 3600370. Refer to tag on pump for identification before ordering parts.
PAGE 86
SECTION 2 GROUND CONTROLS FIGURE 2-13. AUXILIARY PUMP ASSEMBLY 113 112 106 113 103 3600468 AUX. PUMP 104 105 112 102 111 110 109 108 107 101 123 122 121 120 119 118 114 115 114 124 119 117 125 118 114 115 118 117 116 1 114 118 6 200A 200B 3 3600208 AUX.
PAGE 87
SECTION 2 GROUND CONTROLS FIGURE 2-13. AUXILIARY PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 3121134 PART NUMBER QTY. DESCRIPTION Ref Ref AUXILIARY PUMP ASSEMBLY Note: Original Equipment pump may have been replaced with Service Replacement pump p/n 3600468. Refer to tag on pump for identification before ordering parts.
PAGE 88
SECTION 2 GROUND CONTROLS FIGURE 2-13. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref 200 200A 200B 2-60 1 Not Available 70001108 DESCRIPTION REV.
PAGE 89
SECTION 2 GROUND CONTROLS FIGURE 2-13. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 90
SECTION 2 GROUND CONTROLS FIGURE 2-14. TANKS, ALARM AND HORN INSTALLATIONS 401 121 127 124 LOCKING 125 OR 126 401 NONLOCKING 204 205 304 305 306 110A 116 110 111 109 105 122 203 303 114 119 128 103 103 106 128 114 119 114 202 302 112 118 114 114 117 501 4 120 504 504 503 307 119 103 502 8 6 113 101 113 119 113 104 119 101 103 115 7 8 115 115 118 102 5 107 123 103 119 202 302 201 302 117 119 101 113 3 2 4 NOTE: MOUNTING BRACKET LOCATED ON INSIDE OF HOOD.
PAGE 91
SECTION 2 GROUND CONTROLS FIGURE 2-14. TANKS, ALARM AND HORN INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 110A 111 112 113 114 115 116 PART NUMBER QTY.
PAGE 92
SECTION 2 GROUND CONTROLS FIGURE 2-14. TANKS, ALARM AND HORN INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 93
SECTION 2 GROUND CONTROLS FIGURE 2-14. TANKS, ALARM AND HORN INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 401 Continued 1 1120361 70001103 1120485 Not Available 501 502 503 504 3121134 0271781 0273969 Ref Ref Ref 0140032 0641506 3311505 4711500 1 2 2 4 DESCRIPTION REV.
PAGE 94
SECTION 2 GROUND CONTROLS FIGURE 2-15.
PAGE 95
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION ITEM # 1 2 2A 3 4 5 6 PART NUMBER QTY.
PAGE 96
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 3520193 2920026 2920029 1001102512 AR 1 1 1 4 0271730 0271733 0271729 0271732 Ref Ref Ref Ref Ref 27 28 101 102 103 104 105 106 0100011 Not Used 0641406 0641506 0902847 1600336 AR 107 108 109 110 3311505 4711500 4761400 6 6 4 1 4 6 1 1 4922715 4923307 4922688 4923483 Ref 201 to 224 225 Not Used 4360328 226 227 Not Used 4360483 2-68 AR 1 2 1 DESCRIPTION REV.
PAGE 97
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 98
SECTION 2 GROUND CONTROLS FIGURE 2-16.
PAGE 99
SECTION 2 GROUND CONTROLS 1 24 15 4 24 18 11 15 7 29 29 1 9 17 20 24 15 22 23 14 13 16 21 6 5 26 14 12 21 5 16 10 28 14 210 19 15 213 25 29 1 14 207 211 212 27 207 209 207 214 203 215 209 203 206 204 REF 207 205 3121134 208 3394RT & 4394RT 209 202 2-71
PAGE 100
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND LADDERS INSTALLATIONS (PRIOR TO SN 0200116736) ITEM # 2-72 PART NUMBER QTY.
PAGE 101
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND LADDERS INSTALLATIONS (PRIOR TO SN 0200116736) ITEM # PART NUMBER QTY.
PAGE 102
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND LADDERS INSTALLATIONS (PRIOR TO SN 0200116736) ITEM # PART NUMBER QTY. 307 308 309 310 3311405 3340945 4711400 4846545 16 2 20 1 Locknut 1/4-20NC Pad Flatwasher 1/4 Narrow Step 0272228 0272229 Ref Ref Ref LADDER INSTALLATIONS 3394RT 4394RT 401 402 403 404 405 406 407 408 409 2-74 Not Used 0641406 0641608 3311605 4751600 Use 1001092410 4846612 4846612 4711400 3311405 8 8 8 16 2 2 8 8 DESCRIPTION REV.
PAGE 103
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND LADDERS INSTALLATIONS (PRIOR TO SN 0200116736) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 104
SECTION 2 GROUND CONTROLS FIGURE 2-17.
PAGE 105
SECTION 2 GROUND CONTROLS 2 20 20 10 20 20 7 10 2 5 2 18 10 8 21 3 13 9 12 2 18 10 14 17 9 10 37 9 19 4 20 20 1 22 2 18 10 38 36 25 32 28 22 36 36 34 22 36 36 26 36 34 33 209 202 208 207 36 34 22 36 36 34 22 36 36 34 36 34 916 29 15 11 35 23 27 36 34 30 24 3121134 3394RT & 4394RT 2-77
PAGE 106
SECTION 2 GROUND CONTROLS FIGURE 2-17. HOODS AND LADDERS INSTALLATIONS (SN 0200116736 TO SN 0200191606) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 2-78 PART NUMBER QTY.
PAGE 107
SECTION 2 GROUND CONTROLS FIGURE 2-17. HOODS AND LADDERS INSTALLATIONS (SN 0200116736 TO SN 0200191606) ITEM # PART NUMBER QTY.
PAGE 108
SECTION 2 GROUND CONTROLS FIGURE 2-17. HOODS AND LADDERS INSTALLATIONS (SN 0200116736 TO SN 0200191606) ITEM # 201 202 203 204 205 206 PART NUMBER QTY. 0272228 0272229 Ref Ref Ref Not Used 0641406 0641608 3311605 4751600 8 8 8 16 2 Use 1001092410 1001092410 207 208 209 2-80 2 4846611 4846612 4711400 3311405 8 8 DESCRIPTION LADDER INSTALLATIONS 3394RT 4394RT REV.
PAGE 109
SECTION 3 SCISSORS ARMS 3121134 3394RT & 4394RT 3-1
PAGE 110
SECTION 3 SCISSORS ARMS FIGURE 3-1.
PAGE 111
SECTION 3 SCISSORS ARMS A 79 43 59 20 79A 43 59 79A 48 78A 53 19 G 46 78 B 23 14 50 12 41 34 43 78A 40 76 23 49 34 59 43 78A 24 H 43 12 20 70 27 64 C 54 43 59 20 78A 78 48 D 55 23 12 34 J 43 E 18 22 60 74 51 44 K F 23 81 43 74 61 73 42 16 58 56 72 17 43 52 12 34 3121134 80 80A 43 3394RT & 4394RT 10 3-3
PAGE 112
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) ITEM # 1 to 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 30 31 32 33 34 35 PART NUMBER QTY.
PAGE 113
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 114
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 2902062 1 1 ——————————— Scissor Arm Kit - 33944RT (Includes Items 3-9) Arm Components Kit (Includes Items 3-9, 12,13,16,31,32,42,47, 71, 78 & 80) 2902149 3-6 3394RT & 4394RT REV.
PAGE 115
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 116
SECTION 3 SCISSORS ARMS FIGURE 3-2.
PAGE 117
SECTION 3 SCISSORS ARMS A 65 47 23 87 87A 47 87A 65 52 86A 58 22 J 50 B 54 47 15 38 86 17 27 45 38 86A 71 47 15 77 31 27 C 59 53 44 83 86A 23 47 65 28 86 D 15 38 K 61 47 23 86A 27 65 47 52 E 48 F 27 66 15 56 15 25 47 38 G L 55 26 81 90 47 81 M 67 80 46 19 57 47 62 79 47 20 24 64 H 68A 65 23 3121134 47 60 68 88 88A 3394RT & 4394RT 13 3-9
PAGE 118
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSORS ARMS INSTALLATION (4394RT) ITEM # 1 to 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 to 34 35 36 37 38 39 PART NUMBER QTY.
PAGE 119
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSORS ARMS INSTALLATION (4394RT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 120
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSORS ARMS INSTALLATION (4394RT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 121
SECTION 4 PLATFORM 3121134 3394RT & 4394RT 4-1
PAGE 122
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 123
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ATTACH AND MODULE INSTALLATIONS ITEM # 1 2 3 4 5 6 PART NUMBER QTY.
PAGE 124
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 125
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 126
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER 45 4-6 2 46 47 Use 1001097107 1001096983 0272243 4420066 48 4846556 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 QTY. 1 82ft/25m 0275196 Ref 0271700 0641406 0641676 0700619 2560088 2560171 2560172 2940127 3290601 3300467 3311405 4711600 4751400 4751600 0100011 1 2 2 2 2 1 1 2 2 2 2 4 4 2 AR DESCRIPTION REV.
PAGE 127
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 128
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 129
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 130
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 45 46 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 4-10 QTY. 4 Use 1001097107 1001096983 4420066 97ft/29.6m 0275197 Ref 0271704 0641406 0641676 0700619 2560088 2560171 2560172 2940127 3290601 3300467 3311405 4711600 4751400 4751600 0100011 1 4 4 4 4 2 2 4 4 4 4 8 8 4 AR DESCRIPTION REV.
PAGE 131
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 132
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 133
SECTION 4 PLATFORM 205 212 224 201 211 210 213 223 220 228 216 210 213 223 206 231 230 204 DUAL DECK EXTENSION (MEGADECK ONLY) 221 226 SINGLE DECK EXTENSION ONLY 203 209 217 202 203 202 201 205 212 225 207 229 223 215 223 219 214 213 218 227 208 220 3121134 3394RT & 4394RT 4-13
PAGE 134
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # 101 102 103 104 104A 105 PART NUMBER QTY.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 137
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 138
4-18 11 3394RT & 4394RT 28 29 30 1 19 35 14 33 27 2 14 10 34 36 26 104 117 22 130 3 140 105 116 122 106 22 118 8 108 33 14 11 13 15 1 SN 0200141094 38 TO PRESENT OR PRIOR TO SN 0200141094 21 23 40 37 39 37 39 34 36 25 112 32 4 16 24 12 33 35 14 21 8 206 250 203 205 4 207 20 250 217 11 11 18 20 4 32 4 16 9 SECTION 4 PLATFORM FIGURE 4-5.
PAGE 139
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION ITEM # PART NUMBER QTY.
PAGE 140
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION (CONTINUED) ITEM # PART NUMBER 21 QTY. 2 4846530 4846843 4846530 22 2 4846531 4846844 4846531 23 24 25 26 4846532 4846537 4846542 4846556 Not Required 27 28 29 30 31 32 33 4846557 Not Required 0630485 3311605 4751600 Not Used 2560176 1060808 34 35 36 37 38 39 40 2080064 3421565 3900323 0100011 2560188 3931512 4711500 1 1 1 AR 1 0 AR 1 0 4 4 4 4 AR 8 12 16 8 16 AR 4 8 8 1 2902147 2902148 2902263 2902067 2902146 4-20 DESCRIPTION REV.
PAGE 141
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION (CONTINUED) ITEM # 101 to103 104 105 106 107 108 109 to 111 112 113 to 115 116 117 118 119 to 121 122 123 to 129 130 131 to 139 140 PART NUMBER QTY.
PAGE 142
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 143
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY.
PAGE 144
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 29 30 31 4845938 4846655 4922768 1 1 1 0272409 0272410 0272411 0272412 0272405 0272406 0272407 0272408 101 102 103 104 105 106 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 3520193 2920026 2920029 3520079 3520080 AR 1 1 1 1 2 1 Ref Not Used 4060802 4360482 1 1 Ref 301 to 325 326 4-24 REV.
PAGE 145
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 146
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 147
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (PRIOR TO SN 0200141441) ITEM # 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 3 3A 3B 3C 3D 3121134 PART NUMBER QTY.
PAGE 148
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 149
SECTION 4 PLATFORM FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SN 0200141441 TO SN 0200191606) ITEM # PART NUMBER QTY. 1600403 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 70000081 7027367 7027765 7027766 70000082 70000083 70000084 7027365 70000085 4460265 4460226 70000685 70000684 See Note 70000683 70000686 4460266 1 1 1 1 1 1 1 1 1 1 8 AR AR AR AR AR 1 18 19 4460267 70004194 8 1 70003650 1 3121134 DESCRIPTION CONTROLLER ASSEMBLY REV.
PAGE 150
SECTION 4 PLATFORM FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SN 0200141441 TO SN 0200191606) ITEM # 4-30 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 151
SECTION 5 CYLINDER 3121134 3394RT & 4394RT 5-1
PAGE 152
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 153
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 154
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 155
SECTION 5 CYLINDER FIGURE 5-2. LEVEL JACK CYLINDER ASSEMBLY ITEM # 1 2 3 4 PART NUMBER QTY. DESCRIPTION REV.
PAGE 156
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 157
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY ITEM # 1 2 3 to 14 15 16 to 26 27 28 to 29 30 31 to 36 37 38 to 44 45 46 to 56 57 58 to 65 66 67 68 69 70 101 102 103 3121134 PART NUMBER QTY.
PAGE 158
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 159
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 160
SECTION 5 CYLINDER 7 3 2 4 6 9 10 8 5 11 100 12 13 1 FIGURE 5-4.
PAGE 161
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1684266 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 7001084 7001610 Use 7001608 Use 7001608 7023035 7023036 7001617 7001613 Use 7001608 Use 7001608 Use 7001608 Use 7001608 7001614 1 1 1 1 1 1 1 1 1 1 1 1 1 100 7001608 1 3121134 DESCRIPTION PLATFORM EXTENSION CYLINDER ASSEMBLY REV.
PAGE 162
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 163
SECTION 5 CYLINDER FIGURE 5-5. STEER CYLINDER ASSEMBLY (PRIOR TO SN 0200137518) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement p/n 1684412 - see next figure. Identify p/n stamped on cylinder before ordering parts.
PAGE 164
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 165
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (SN 0200137518 TO SN 0200191606) ITEM # PART NUMBER QTY.
PAGE 166
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (SN 0200137518 TO SN 0200191606) ITEM # 5-16 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 167
SECTION 6 HYDRAULIC 3121134 3394RT & 4394RT 6-1
PAGE 168
SECTION 6 HYDRAULIC 9 45 33 2 6-2 28 33 31 30 35 20 36 15 2 29 3 44 24 4 3 6 13 20 36 11 22 10 47 5 43 40 17 32 1 46 18 39 42 34 19 37 41 38 32 7 8 26 24 12 FIGURE 6-1.
PAGE 169
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (2WD) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 3121134 PART NUMBER QTY.
PAGE 170
28 27 31 6-4 3394RT & 4394RT 31 30 35 31 35 35 31 44 35 36 2 15 20 16 36 21 4 29 47 45 48 46 49 3 24 2 13 20 21 14 4 36 36 44 35 31 22 10 11 33 35 31 35 31 31 35 43 5 6 40 104 32 17 101 9 1 18 102 39 42 19 34 103 41 38 37 25 26 32 7 8 24 23 12 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 171
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (4WD) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3121134 PART NUMBER QTY.
PAGE 172
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (4WD) (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 1320194 4711600 0641628 3311605 2 3 1 1 0275483 0275484 Ref Ref 2753793 2753794 2110808 2131008 1 1 1 1 101 102 103 104 6-6 DESCRIPTION REV.
PAGE 173
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (4WD) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 174
SECTION 6 HYDRAULIC 2 3 5 4 1 8 1 8 5 4 2 3 FIGURE 6-3.
PAGE 175
SECTION 6 HYDRAULIC FIGURE 6-3. LEVELING JACK HYDRAULIC DIAGRAM ITEM # 1 2 3 4 5 6 7 8 3121134 PART NUMBER QTY. DESCRIPTION 2792569 Ref 2753681 2753832 2753833 2753834 2753835 Not Used Not Used 2110808 2 2 2 2 2 Hose Hose Hose Hose Hose 2 Fitting, Straight HYDRAULIC DIAGRAM - LEVELING JACKS 3394RT & 4394RT REV.
PAGE 176
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM LIST ITEM # 6-10 PART NUMBER QTY. DESCRIPTION Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Customer Service Department. 2792541* 2792542* 2792569* 2792594 Ref Ref Ref Ref 2792592 Ref 2792611 Ref 2792544 2792543 Ref Ref REV.
PAGE 177
SECTION 7 ELECTRICAL 3121134 3394RT & 4394RT 7-1
PAGE 178
SECTION 7 ELECTRICAL FIGURE 7-1.
PAGE 179
SECTION 7 ELECTRICAL 402 ENGINE SPEED SENSOR GLOW PLUG RELAY START RELAY LP LOCK & ASSIST (GAS MACHINES) 328 343 316 317 408A IGNITION RELAY 324 345 325 ALTERNATOR (GAS MACHINES) 31D 31E 31G 408 31F 321 342 THROTTLE CONTROLLER (GAS MACHINES - FORD) HYDRAULIC PUMPS 407 407A 321 342 323 PORT BLOCKS (OSCILLATING AXLE CYLINDERS) 316 317 J2 PROP VALVE 108A ELEVATION LIFT SWITCH 411A DOWN 108A ENGINE VALVE 406 CONTROL FUEL 330 (GM) LEVEL 349 BEACON LIGHT 406A 373 SENSOR FUEL REGULATOR (GM HARNESS
PAGE 180
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY.
PAGE 181
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 182
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 183
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 184
SECTION 7 ELECTRICAL FIGURE 7-1.
PAGE 185
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 186
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 187
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 504J 504K 504L 504M to 504Q 505 505A 505B 505C 505D 505E 505F 505G 505H 505J 505K 505L 506 506A 506B 506C 506D 506E 506F 3121134 QTY.
PAGE 188
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 507 507A 507B 507C 507D 507E 507F 507G 507H 508 508A 508B 508C 7-12 PART NUMBER 2920110 7016628 3574164 2920113 3574153 3740080 4460464 4460465 4460206 4460185 4460892 4460894 4460465 4460466 1060341 4360482 4060802 0275320 QTY. AR 2 2 2 2 2 1 1 1 1 1 1 1 10 2 90ft/27.
PAGE 189
SECTION 8 DECALS 3121134 3394RT & 4394RT 8-1
PAGE 190
SECTION 8 DECALS FIGURE 8-1.
PAGE 191
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 31 32 33 34 35 36 37 38 39 40 41 101 to 127 128 PART NUMBER QTY.
PAGE 192
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER 129 QTY. 1 1702962 1702961 130 4 1705020 3252757 1705021 1705022 131 132 to 140 141 142 143 1 1701505 1701542 Not Used 1700818 Not Used 144 1705038 1705039 1703493 145 4420051 Decal - LP 2 Decal - Model Designation Options: 3394RT 4394RT Decal - Max Tire Load (Not Used on Machines with Leveling Jacks) Warning Tape Options (Optional): With Single Extension With Dual Extension 4 REV.
PAGE 193
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # 3121134 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 194
SECTION 8 DECALS FIGURE 8-2.
PAGE 195
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 30 31 32 33 34 35 3121134 PART NUMBER QTY.
PAGE 196
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # PART NUMBER 36 QTY.
PAGE 197
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # PART NUMBER 132 to 140 141 Not Used 142 143 QTY.
PAGE 198
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # 8-10 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
PAGE 199
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 3394RT & 4394RT The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 200
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 3394RT & 4394RT The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 201
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
PAGE 202
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
PAGE 203
SECTION 11 PART NUMBER INDEX Part Number 0010583 0080190 0080201 0080240 0100011 0100019 0100020 0100038 0100048 0100062 0100079 0140001 0140011 0140032 0181847 0182029 0182033 0200712 0200713 0200714 0200715 0200716 0200717 0200718 0200719 0200720 0200721 0200722 0200723 0200742 0200790 0251642 0253807 0257755 0257756 0258011 0258012 0270074 0270075 0270076 0270077 0270091 0270092 0270650 0270651 0270652 0270653 0270654 0270655 0271497 0271498 0271507 3121134 Page .........1-22, 8-3, 8-8 .............
PAGE 204
SECTION 11 Part Number 0641407 0641408 0641410 0641412 0641414 0641416 0641418 0641420 0641505 0641506 0641507 0641508 0641510 0641514 0641516 0641606 0641607 0641608 0641609 0641610 0641611 0641612 0641620 0641622 0641624 0641628 0641632 0641636 0641660 0641676 0641680 0641708 0641710 0641718 0641811 0641812 0641813 0641814 0641820 0641824 0641828 0642012 0642016 11-2 PART NUMBER INDEX Page 4-6, 4-10 .............. 1-21, 2-37 .............. 2-10, 2-36 ....................... 2-63 ..............
PAGE 205
SECTION 11 Part Number 1684332 1684406 1684412 1700584 1700818 1701214 1701502 1701503 1701505 1701509 1701542 1702137 1702153 1702720 1702740 1702773 1702788 1702961 1702962 1703162 1703464 1703493 1703687 1703811 1703812 1703814 1703816 1703818 1703819 1703821 1703822 1703823 1704006 1704007 1704008 1704174 1704271 1704277 1704412 1704432 1704588 1704589 1704607 1704684 1704686 1704687 1704690 1704691 1704693 1704694 1704697 1704698 1704699 1704701 1704702 1704885 1704972 1705019 1705020 3121134 Page
PAGE 206
SECTION 11 Part Number 2753681 2753729 2753781 2753782 2753783 2753784 2753785 2753786 2753787 2753788 2753789 2753790 2753791 2753792 2753793 2753794 2753795 2753796 2753797 2753798 2753799 2753800 2753801 2753802 2753803 2753804 2753805 2753806 2753832 2753833 2753834 2753835 2753844 2753851 2760112 2780230 2780262 2780263 2792541 2792542 2792543 2792544 2792569 2792592 2792594 2792611 2820018 2820097 2820153 2820154 2820155 2820156 2820157 2820158 2820159 2820172 2820173 11-4 PART NUMBER INDEX Page
PAGE 207
SECTION 11 Part Number 3573304 3573370 3573438 3573440 3573472 3573513 3573535 3573536 3573658 3574153 3574164 3576003 3580134 3580250 3580309 3580312 3580324 3580348 3600208 3600335 3600336 3600337 3600338 3600344 3600370 3600371 3600377 3600468 3620042 3620043 3730123 3740049 3740067 3740080 3740112 3760115 3760170 3760348 3760351 3760367 3760368 3760460 3780182 3790151 3790155 3820020 3841143 3841203 3841233 3841258 3841367 3841442 3841556 3841564 3121134 Page ....................... 2-12 .........
PAGE 208
SECTION 11 Part Number 4460895 4460897 4460898 4460906 4460933 4460934 4460935 4460939 4460943 4460944 4460955 4460968 4460970 4460972 4460974 4460982 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 4461072 4461073 4461074 4461095 4461109 4461110 4461111 4461112 4461113 4461121 4461122 4461123 4461124 4461161 4461222 4520216 4520217 4520240 4520262 4520570 4520571 4520576 4564281 4566605 4568114 4568295 4568346 4568358 4568398 4568499 4568735 4569060 4569068 11-6 PART NUMBER INDEX
PAGE 209
SECTION 11 Part Number 70000684 70000685 70000686 70000718 70000783 70000793 70000898 70000912 70000913 70000914 70000915 70000916 70000945 70000946 70000969 70000970 70000971 70000976 70001017 70001065 70001076 70001079 70001080 70001081 70001085 70001103 70001106 70001107 70001108 70001112 70001342 70001343 70001423 70001691 70001787 70001871 70001930 70001931 70001950 70001951 70002202 70002203 70002236 70002237 70002238 70002240 70002241 70002277 70002303 70002304 70002307 70002519 70002567 70002569 70
PAGE 210
SECTION 11 Part Number 7022169 7022170 7022171 7022178 7022179 7022180 7022523 7022544 7022545 7022552 7023035 7023036 7023212 7023603 7023637 7023645 7023652 7023653 7023654 7023655 7023656 7023657 7023659 7023660 7023661 7023663 7023679 7023680 7023681 7023682 7023683 7023688 7023698 7023699 7023808 7023813 7023819 7023825 7023840 7023846 7023847 7023848 7023881 7023902 7023919 7023923 7024005 7024013 7024019 7024027 7024045 7024046 7024047 7024048 7024049 7024050 7024051 7024053 7024054 11-8 PART NUMB
PAGE 211
PAGE 212
3121134 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.