Illustrated Parts Manual Models 3394RT & 4394RT SN 0200191606 to Present P/N 3121250 February 7, 2014
REVISION LOG NOTE: Machines SN 0200186972, 0200187002 & 0200187013 are also built to specs contained in this manual. NOTE: Machines SN 0200186972, 0200187002, 0200187013 & All Machines 0200191606 to Present are built to B/M 0010583 Revision 56 or higher.
REVISION LOG B 3394RT & 4394RT 3121250
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606 TO SN 0200223954). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200223954 TO PRESENT)1-6 AXLE AND STEERING INSTALLATION WITH TOW PACKAGE . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LEVELING JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME 3121250 3394RT & 4394RT 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606 TO SN 0200223954) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606 TO SN 0200223954) (CONTINUED) ITEM # PART NUMBER 125 QTY. 1 4130403 4130405 126 1 4130404 4130406 Ref 1-4 1001106831 Ref 1001094159 Ref DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200191606 TO SN 0200223954) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (SN 0200223954 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME 210 303 307 306 305 303 307 306 313 308 302 309 310 311 204 312 308 309 212 311 301 310 304 CE SPEC ONLY 216 216 207 213 214 207 217 217 207 207 213 214 207 215 207 214 207 215 3121250 3394RT & 4394RT 207 214 1-9
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED) ITEM # PART NUMBER QTY. 307 308 309 310 311 312 313 3760170 4070450 4070560 4070561 4752000 1001110285 1001110384 5 2 2 2 10 1 1 1001094159 Ref 1-12 DESCRIPTION REV. Ring, Split Shim #14 Gauge (.075) Shim (.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. DESCRIPTION Ref NOTE: DRIVE SYSTEM COMPONENTS FROM DIFFERENT MANUFACTURERS CANNOT BE INTERCHANGED.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 0271788 0271719 1001103818 1001102196 Ref Ref Ref Ref 33/16LL x 16.5 Pneumatic Lug Tire 33/16LL x 16.5 Foam-Filled Lug Tire IN315/55D20 Pneumatic Lug Tire (Counterweight Required) IN315/55D20 Foam-Filled Lug Tire 2 12 x 16.5 Foam-Filled Right Side Non-Marking Tire SN 0200191606 to SN 0200221363 (was p/n 0270654) SN 0200221363 to Present 12 x 16.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 203 Cont’d 4641122 1 1001149953 1 204 1 4520570 Use 1001147274 205 3121250 1001147274 4860179 4860237 1001101511 1001105700 4 DESCRIPTION REV. Valve, Air-Liquid (Foam-Filled Tire/Wheel Assemblies 1001148869 & 1001148870) (SN 0200221363 to Present) Cap (Foam-Filled Tire/Wheel Assemblies 1001148869 & 1001148870) (SN 0200221363 to Present) Rim, Wheel 15 x 13 (Use with 31 x 15.5-15 Grass Tire) 16.
120 27 28 301 302 303 304 305 60 20 1-18 12 23 19 55 44 88 6 4 29 224 30 3 7 1 11 15 17 2 33 34 3394RT & 4394RT 22 21 16 8 49 43 54 52 51 53 56 5 14 10 SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780262 Ref Ref DRIVE MOTOR/HUB ASSEMBLY (REXROTH) Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) (CONTINUED) ITEM # PART NUMBER 57 to 59 60 61 to 87 88 89 to 99 100 101 to 119 120 121 to 223 224 Not Used Use 2780262 Not Used 7021344 Not Used 7022552 Not Used 7024055 Not Used Use 7024047 QTY. 1 Housing, Brake 9 Stud, Wheel 9 Cap, Seal 1 Motor, Hydraulic 2 Dowel, Spring Sleeve Ref 1-20 DESCRIPTION 301 302 303 7022544 7022545 7024047 1 1 1 Ref 304 305 7021329 7024054 1 1 REV.
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY (REXROTH) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (SAUER-DANFOSS) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB ASSEMBLIES (FAIRFIELD) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 201C 201D 7024193 7024197 1 1 Brake Friction Disc Kit (Includes Items 103, 104, 106 & 107) Brake Bearing Kit (Includes Items 107 & 110-112) 3121250 3394RT & 4394RT REV.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. BEACON LIGHT & LEVELING JACKS INSTALLATION ITEM # 1 2 3 4 5 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-8. BEACON LIGHT & LEVELING JACKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 206 207 208 209 210 211 212 213 2220883 3311805 3760348 3841564 4160116 4210028 4360518 1001103761 7024502 70001965 7024506 2 8 2 2 2 1 2 2 2 2 2 0010583 Ref 301 to 319 320 321 to351 352 1-30 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS 3121250 3394RT & 4394RT 2-1
SECTION 2 GROUND CONTROLS FIGURE 2-1.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES, HORN & ALARMS INSTALLATIONS ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES, HORN & ALARMS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES, HORN & ALARMS INSTALLATIONS (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-2.
SECTION 2 GROUND CONTROLS FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121250 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-3.
SECTION 2 GROUND CONTROLS FIGURE 2-3. FLOW DIVIDER VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 3121250 PART NUMBER QTY. 4641303 Ref 7023933 7021625 7022397 7022399 7021639 2900756 7024881 7023917 7021625 70003935 70003936 1 1 6 6 2 2 1 2 2 2 1 DESCRIPTION FLOW DIVIDER VALVE ASSEMBLY REV.
SECTION 2 GROUND CONTROLS FIGURE 2-4.
SECTION 2 GROUND CONTROLS FIGURE 2-4. LEVELING JACK VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 3121250 PART NUMBER QTY. 1001103762 Ref 7024497 7024502 70001965 7024506 7024498 7024503 70001965 7024507 7024499 7024504 7024500 7024505 70001965 7024506 2110808 2110608 2130608 2110606 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4 DESCRIPTION LEVELING JACK VALVE ASSEMBLY REV.
SECTION 2 GROUND CONTROLS FIGURE 2-5.
SECTION 2 GROUND CONTROLS 505 522 502 214 510 219 215C 204 215 216 504 212 501 215B 515 514 215D 225 234 517 509 205 50 25 516 507 506 502 222 233 213 518 503 226 235 235 206 230 FRAME REF. 203 226 235 225 226 235 20 234 30 235 205 226 235 206 229 235 206 206 10 4 FUEL TANK REF.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) ITEM # QTY. 1001102316 1001137813 Ref Ref Ref AR DESCRIPTION REV. ENGINE INSTALLATIONS Tier III Engine Installation Tier IVi-Flex Engine Installation C A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 0100079 Not Used 0400075 0641408 0641608 0641612 Not Used 0642016 0741010 0902777 1320022 2180348 2220250 2400044 2720058 2902132 7024585 1 2 1 4 2 2 1 24ft/7.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) (CONTINUED) ITEM # PART NUMBER 50 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-5. ENGINE INSTALLATION (DEUTZ D2011 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. 525 7020430 1 3121250 DESCRIPTION REV.
2-20 253 232 237 264 232 222 205 201 3394RT & 4394RT 62 61 63 223 206 27 3 48 263 201 209 223 270 272 3 27 224 46 210 227 201 207 201 18 27 244 245 269 239 271 267 230 18 216 223 27 49 273 267 47 272 283 247 269 243 213 241 230 275 272 233 267 233 233 81 282 276 269 274 272 233 284 SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.
3121250 223 216 248 281 214 206 228 201 211 257 228 3394RT & 4394RT 40 201 218 31 58 248 281 214 A 222 202 208 229 216 223 206 255 201 211 262 249 234 430 428 415 55 31 52 252 226 259 201 219 423 424 420 419 202 208 229 251 411 281 214 248 23 17 26 228 27 38 18 201 211 402 240 235 54 425 216 223 206 4 27 202 208 229 256 401 408 403 A 432 277 53 409 33 30 12 59 31 58 301 305 302 303 304 221 279 280 281 214 248 229 278 202 215 208 221 228
2-22 3394RT & 4394RT 31 13 14 53 54 ALTERNATOR 150A 268 44C 44A 44B BATTERY + AUX POWER RELAY ENGINE TRAY KEEPER PIN BOLT POWER RELAY MODULE GRD.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 to 43 44 44A 3121250 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. 44B 7027091 1 44C 45 46 47 48 49 50 51 52 53 54 55 56 7027090 1001147530 1001147571 1001147572 1001147629 1001147631 1001167174 Not Used 1001165035 0771212 4812100 1001141717 1001147434 1 1 1 1 1 1 1 21ft/6.4m 1 1 1 1 57 58 59 60 1001141304 1001154405 1001155823 1001165196 1 5.5ft/1.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 1001101331 1 109 1001101699 70002210 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for Breakdown) Gear Pump Assembly Seal Kit - 1001101699 Pump Note: Seal Kit is only service component available.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. 238 239 240 1001117308 1001134488 1 1 2.4gal/9L 1 1 1 1 1 Relay Fitting, 90 Barbed Oil, Motor Options: Without Arctic Package With Arctic Package Cap, Tank Relay, Power Module Sensor, Coolant Level Bracket Tank, Surge 1 4 1 Fitting, Straight Barbed Mount, Motor Adapter 1 1 1 1 1 1 1 1 1 Hose, 90 Engine, Deutz D2.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. 285 1001145562 1 286 to 290 Not Used Ref. 291 301 302 303 304 305 401 402 403 404 407 408 409 410 3121250 Note: Arctic Package Item 291 (Used on Arctic Machines Only) Not Shown.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE INSTALLATION (DEUTZ D2.9L4 ENGINE) (CONTINUED) ITEM # PART NUMBER QTY. 601 602 603 604 605 606 607 608 609 610 611 0100011 0641611 0721006 1001154405 3311001 3311605 4711000 4711600 8405006 1001146974 1001142501 AR 2 4 1.5ft/0.4m 4 2 8 4 2 1 1 3121250 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-7.
SECTION 2 GROUND CONTROLS 8 17 37 48 8 40 17 37 48 8 37 48 30 18 23 25 21 22 301 35 50 TO RETURN TO ENGINE 52 14 8 37 48 3 16 35 46 47 41 19 29 SEE NOTE 5 46 SEE NOTE 36 15 28 20 24 6 47 45 SEE NOTE 4 46 16 52 27 52 32 16 SEE NOTE 33 7 48 37 227 46 35 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 TO SN 0200198947) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 TO SN 0200198947) ITEM # PART NUMBER QTY. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 3960468 3980007 4568346 4711400 4711500 4711600 4712000 4751400 4761600 1001091587 Not Used 1001104638 1001104356 4460488 2 1 1 10 4 31 1 2 1 3.5ft/1.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 TO SN 0200198947) ITEM # PART NUMBER QTY. 215 216 217 218 219 220 3311405 3311605 3311608 3311805 3573195 3620042 7027412 1001105112 7 8 8 4 1 1 1 1 1 221 222 4640952 See Note 223 224 225 226 227 4711400 4711600 4711800 4740274 1001102398 14 32 4 4 1 1 1 4 1 228 7027965 7027972 70000164 7024438 2720271 301 Ref 4400420 4400275 2-34 8in/20cm DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (GM) (SN 0200191606 TO SN 0200198947) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-8.
SECTION 2 GROUND CONTROLS 8 16 36 48 8 39 16 36 48 8 36 48 29 17 22 24 20 21 301 34 50 TO RETURN TO ENGINE 52 13 8 36 48 2 15 34 46 47 40 18 28 SEE NOTE 4 46 SEE NOTE 35 14 27 19 23 5 47 45 SEE NOTE 3 46 15 52 26 52 31 15 SEE NOTE 32 7 48 36 227 46 34 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 44 45 46 47 48 49 50 51 52 53 Not Used 4568346 4711400 4711500 4711600 4712000 4751400 4761600 Use 1001156819 1001102987 70010383 1001104356 1001104638 Not Used 0100048 2300004 4420080 54 55 56 57 58 59 QTY. 1 10 4 27 1 2 1 3.5ft/1.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 214 215 216 217 218 219 3311405 3311605 3311608 3311805 3573195 3620042 7027412 4711400 4711600 4711800 4740274 2750532 7 8 8 4 1 1 1 14 32 4 4 10in/ 220 221 222 223 224 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION (GM) (SN 0200198947 TO PRESENT) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-9.
SECTION 2 GROUND CONTROLS FIGURE 2-9. PISTON PUMP ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-9. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-9. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-10.
SECTION 2 GROUND CONTROLS FIGURE 2-10. AUXILIARY PUMP ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-11.
SECTION 2 GROUND CONTROLS FIGURE 2-11. TANKS AND TANK TRAY INSTALLATION ITEM # PART NUMBER 1001102949 1001102948 1 to 2 3 4 5 6 7 Not Used 0641812 Not Used 3311805 Not Used 4711800 1001102947 1001102946 101 102 103 104 105 106 107 108 109 110 111 0182033 0641608 0641609 0731008 0902801 1701502 1701503 2420199 3311605 3960525 QTY. Ref NOTE: SEE GM ENGINE INSTALLATION FOR LP TANKS.
SECTION 2 GROUND CONTROLS FIGURE 2-11. TANKS AND TANK TRAY INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 206 207 208 70002113 See Note 70002112 1 2 1 4400436 0271775 1001091564 0271774 Ref Ref Ref Ref Ref 301 1 301A 1120361 301B 1120558 301C 70001103 301D See Note 301E 1120485 2-50 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-11. TANKS AND TANK TRAY INSTALLATION (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-12.
SECTION 2 GROUND CONTROLS FIGURE 2-12. GROUND CONTROL BOX INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For machines with ground control box with cover refer to SPECIAL OPTIONS SECTION. 0271813 Ref Ref 0271814 0271812 Ref Ref GROUND CONTROL BOX ASSEMBLIES Deutz D2011 Engine & D2.
SECTION 2 GROUND CONTROLS FIGURE 2-12. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-12. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 226 227 Not Used 4360483 1 1001111280 Ref 1001110687 1001111340 1 1 3121250 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-13.
SECTION 2 GROUND CONTROLS 20 2 10 20 20 20 7 10 2 5 2 18 10 8 21 3 13 9 14 2 18 10 9 17 25 16 10 32 4 37 28 1 20 19 22 10 20 12 18 12 10 18 10 38 36 6 36 34 22 36 36 36 33 209 202 208 207 39 40 22 36 22 36 26 36 34 29 34 36 34 22 36 36 34 916 36 34 39 40 15 11 35 23 36 34 27 30 24 3121250 3394RT & 4394RT 2-57
SECTION 2 GROUND CONTROLS FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2-58 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 38 39 40 0630407 1001117139 1001117140 4 AR AR 1 1001105023 1001155581 See Note 1 Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 3121250 DESCRIPTION Screw 1/4in-20NC x 5/8in Insulation, Heat (Deutz D2.9L4 Engine Machines Only) Tape (Deutz D2.
SECTION 2 GROUND CONTROLS FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. Ref 0272228 0272229 201 202 203 204 205 206 207 208 209 2-60 Not Used 0641406 0641608 3311605 4751600 1001092410 Ref Ref Ref 8 8 8 16 2 2 4846611 4846612 4711400 3311405 8 8 1001110509 Ref 1001110503 1001112132 1 1 DESCRIPTION REV. Note: Replacement decals must be ordered separately - See DECAL SECTION.
SECTION 2 GROUND CONTROLS FIGURE 2-13. HOODS AND LADDERS INSTALLATIONS (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-14.
SECTION 2 GROUND CONTROLS FIGURE 2-14. GENERATOR INSTALLATION (DEUTZ D2011ENGINE OPTIONS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-14. GENERATOR INSTALLATION (DEUTZ D2011ENGINE OPTIONS) (CONTINUED) ITEM # PART NUMBER QTY. 1 13C 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Continued 70000124 70000125 2920162 70002237 3520028 7026525 3311001 3311605 3740080 3900322 4060802 4360482 4711600 4711700 4711900 4751000 4751600 4752200 4891500 4892000 4922800 1 1 1 1 3 3 1 2 1 1 3 2 2 10 8 2 2 2 1 29 30 1061006 4740362 1 4 2-64 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-14. GENERATOR INSTALLATION (DEUTZ D2011ENGINE OPTIONS) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-15. 7500W GENERATOR INSTALLATION (DEUTZ D2.
SECTION 2 GROUND CONTROLS FIGURE 2-15. 7500W GENERATOR INSTALLATION (DEUTZ D2.9L4 ENGINE OPTIONS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 17B 17C 17D 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3121250 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-15. 7500W GENERATOR INSTALLATION (DEUTZ D2.9L4 ENGINE OPTIONS) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-15. 7500W GENERATOR INSTALLATION (DEUTZ D2.9L4 ENGINE OPTIONS) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 2 GROUND CONTROLS FIGURE 2-16.
SECTION 2 GROUND CONTROLS FIGURE 2-16. GENERATOR INSTALLATION (GM ENGINE OPTIONS) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-16. GENERATOR INSTALLATION (GM ENGINE OPTIONS) (CONTINUED) ITEM # PART NUMBER 24 25 26 27 28 29 30 31 to 32 33 Not Used 4060802 4360482 Not Used 4711700 4751000 4751600 Not Used 4922800 34 4740362 2-72 QTY.
SECTION 3 SCISSORS ARMS 3121250 3394RT & 4394RT 3-1
SECTION 3 SCISSORS ARMS FIGURE 3-1.
SECTION 3 SCISSORS ARMS 101A A 33 101 46 17 101A 112 116 36 78A 103 125 114 G 113 78 B 11 102 39 12 115 104 120 111 25 33 78A 116 112 78A 107 118 C 110 123 11 106 37 H 33 12 46 25 17 33 78A 78 36 D 30 11 12 25 J 33 18 E 21 22 33 21 40 34 48 49 19 K F 43 56 16 42 57 45 15 33 41 11 12 25 3121250 80 80A 33 3394RT & 4394RT 10 3-3
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) ITEM # PART NUMBER QTY.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) 3-6 ITEM # PART NUMBER QTY. DESCRIPTION 120 121 122 123 124 125 4711400 4711600 4740506 4751000 Not Used 1001125243 2 4 2 2 Flatwasher 1/4in Narrow Flatwasher 3/8in Narrow Washer, Stainless#10 Flatwasher #10 1 Decal Kit - Calibration (Includes 2 Decals) (SN 0200199012 to Present) 3394RT & 4394RT REV.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (3394RT) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 3 SCISSORS ARMS FIGURE 3-2.
SECTION 3 SCISSORS ARMS A 116 55 38 20 101 101A 112 101A 103 41 86A 125 114 J 113 B 44 38 15 31 86 102 115 111 120 14 107 14 C 38 31 86A 118 43 15 112 116 104 110 123 106 86A 86 D K 50 38 15 31 20 86A 14 55 38 41 E 39 F 56 L 45 23 47 15 26 15 14 21 22 38 31 38 27 26 28 M G 57 19 46 66 48 38 52 65 18 38 24 54 58A H 55 20 38 58 88 88A 49 3121250 3394RT & 4394RT 13 3-9
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION (4394RT) ITEM # PART NUMBER QTY. 1001103767 1001149321 Ref Ref Ref SCISSOR ARMS ASSEMBLY - 4394RT Deutz D2011 Engine & GM Engine Machines Deutz D2.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION (4394RT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION (4394RT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION (4394RT) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 3 SCISSORS ARMS FIGURE 3-3.
SECTION 3 SCISSORS ARMS FIGURE 3-3. ARM GUARDS INSTALLATION (CE SPEC ONLY) ITEM # 1 2 3 4 5 6 3121250 PART NUMBER QTY. 0271747 0272351 Ref Ref Ref 0641814 3311405 4420051 4420051 4711800 4061056 4061057 2080072 8 8 AR 14ft/4.3m 13.2ft/4m 16 2 1 1 8 DESCRIPTION ARM GUARDS INSTALLATION 3394RT 4394RT REV.
SECTION 3 SCISSORS ARMS FIGURE 3-3. ARM GUARDS INSTALLATION (CE SPEC ONLY) (CONTINUED) ITEM # 3-16 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 4 PLATFORM 3121250 3394RT & 4394RT 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ATTACH AND MODULE INSTALLATIONS ITEM # 1 2 3 4 5 6 PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY. 47 4420066 82ft/25m 48 4846556 Use 1001143909 1001143909 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 4-6 0275196 Ref 0271700 0641406 0641676 0700619 2560088 2560171 2560172 2940127 3290601 3300467 3311405 4711600 4751400 4751600 0100011 1 2 2 2 2 1 1 2 2 2 2 4 4 2 AR DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-2. MANUAL SINGLE DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 46 4420066 97ft/29.6m Use 1001143909 1001143909 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 4-10 0275197 Ref 0271704 0641406 0641676 0700619 2560088 2560171 2560172 2940127 3290601 3300467 3311405 4711600 4751400 4751600 0100011 1 4 4 4 4 2 2 4 4 4 4 8 8 4 AR DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-3. MANUAL DUAL DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM 22 22 201 201 35A 202 202 35B 28 OR 28 15 105 112 124 15 202 101 DETAIL “A” 111 110 113 123 128 120 116 110 113 123 106 131 130 SINGLE DECK EXTENSION ONLY 104 121 126 109 103 117 102 DUAL DECK EXTENSION (MEGADECK ONLY) 103 102 101 105 112 125 107 129 123 115 122 119 114 108 3121250 3394RT & 4394RT 123 113 118 127 120 4-13
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 122 4420066 AR 123 124 125 126 127 128 129 130 131 4711500 4711600 4751600 1001096985 4752200 1001096983 1001143896 4846519 4846556 0272998 82ft/25m 92ft/28m 12 4 20 2 2 4 2 1 2 Use 1001143909 1001143909 Ref 201 202 4-16 1001103266 1001103267 Ref Ref Ref 7017433 7017402 70001977 7017460 7017461 1 1 2 1 1 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
4-18 11 28 29 30 1 35 14 33 27 2 14 10 34 36 26 104 117 22 130 3 140 105 116 122 106 3394RT & 4394RT 22 118 8 21 23 38 11 37 39 13 15 1 40 37 39 34 36 25 112 32 4 16 24 12 33 35 14 21 8 206 250 203 205 4 207 20 250 217 11 11 18 20 4 32 4 16 9 SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION (CONTINUED) ITEM # PART NUMBER 21 QTY. 2 4846530 4846843 4846530 22 2 4846531 4846844 4846531 23 24 25 26 4846532 4846537 4846542 4846556 Not Required 27 28 29 30 31 32 33 4846557 Not Required 0630485 3311605 4751600 Not Used 2560176 1060808 34 35 36 37 38 39 40 2080064 3421565 3900323 0100011 2560188 3931512 4711500 1 1 1 AR 1 0 AR 1 0 4 4 4 4 AR 8 12 16 8 16 AR 4 8 8 1 2902147 2902148 2902263 2902067 2902146 4-20 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-5. RAILS INSTALLATION (CONTINUED) ITEM # 101 to103 104 105 106 107 108 109 to 111 112 113 to 115 116 117 118 119 to 121 122 123 to 129 130 131 to 139 140 PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 0272409 0272410 0272411 0272412 0272405 0272406 101 102 103 104 105 106 QTY.
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 4 PLATFORM FIGURE 4-7.
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY ITEM # PART NUMBER QTY. 1600403 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 70000081 7027367 7027765 7027766 70000082 70000083 70000084 7027365 70000085 4460265 4460226 70000685 70000684 See Note 70000683 70000686 4460266 1 1 1 1 1 1 1 1 1 1 8 AR AR AR AR AR 1 18 19 4460267 70004194 8 1 70003650 1 3121250 DESCRIPTION CONTROLLER ASSEMBLY REV.
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (CONTINUED) ITEM # 4-28 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 5 CYLINDER 3121250 3394RT & 4394RT 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1684465 Ref 1 2 3 4 5 6 7 8 9 0370026 1684290 2220890 3480288 Use 2902266 Use 2902266 Use 2902266 4640858 4641390 7017496 1 1 1 1 2 1 1 1 1 1 100 2902266 1 3121250 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY REV.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (CONTINUED) 5-8 ITEM # PART NUMBER QTY. 108 109 110 111 112 113 Use 7026586 Use 7026586 Use 7026586 Use 7026586 70002203 70002202 1 1 1 1 1 2 150 7026586 1 DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 5 CYLINDER 7 3 2 4 6 9 10 8 5 11 100 12 13 1 FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1684266 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 7001084 7001610 Use 7001608 Use 7001608 7023035 7023036 7001617 7001613 Use 7001608 Use 7001608 Use 7001608 Use 7001608 7001614 1 1 1 1 1 1 1 1 1 1 1 1 1 100 7001608 1 3121250 DESCRIPTION PLATFORM EXTENSION CYLINDER ASSEMBLY REV.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. STEER CYLINDER ASSEMBLY (SN 0200191606 TO SN 0200223954) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (SN 0200223954 TO PRESENT) ITEM # PART NUMBER QTY. 1001143434 Ref 1 2 3 4 5 6 7 8 9 10 11 12 70003933 70003934 70003098 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 1 1 2 2 2 2 2 2 2 1 1 2 50 70003099 1 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (SN 0200223954 TO PRESENT) (CONTINUED) ITEM # 5-16 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 6 HYDRAULIC 3121250 3394RT & 4394RT 6-1
6-2 3394RT & 4394RT 20 20 23 P 15 RIGHT 31 8 34 PORT A PORT MA 10 60 PORT B SUCTION PORT S 1 41 55 55 PORT M3 7 10 4 P 1 V 35 12 50 1 PORT L1 CASE DRAIN 8 34 13 37 52 39 34 12 45 35 GEAR PUMP 11 45 2 41 9 FLOW DIVIDER 43 43 CONTROL PORT X SHIFT TO MIN. ANGLE 34 30 31 6 10 AXLE LOCKOUT CYLINDERS PORT MB 42 43 36 30 CONTROL PORT X SHIFT TO MIN.
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM - STANDARD (REXROTH DRIVE COMPONENTS) (SN 0200191606 TO SN 0200207753) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 to 48 49 3121250 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM - STANDARD (REXROTH DRIVE COMPONENTS) (SN 0200191606 TO SN 0200207753) (CONTINUED) ITEM # PART NUMBER QTY. 50 51 52 53 54 55 56 57 58 59 60 61 62 to 66 2112016 2152020 4641281 2221086 2151010 2110810 2130810 1001094649 4061032 2150810 2150406 2110812 Not Used 1 1 2 2 1 2 6 2 1 1 1 1 1001103765 1001103767 Ref Ref 2220885 2110808 2131008 2753793 2753794 1 1 1 1 1 67 68 69 70 71 6-4 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM - STANDARD (REXROTH DRIVE COMPONENTS) (SN 0200191606 TO SN 0200207753) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
6-6 3394RT & 4394RT 20 20 23 P 15 RIGHT 31 8 34 PORT A PORT MA 10 59 PORT B SUCTION PORT S 1 41 55 55 PORT M3 7 10 4 P 1 V 35 12 50 1 PORT L1 CASE DRAIN 8 34 13 37 39 34 12 45 35 GEAR PUMP 11 45 2 41 9 FLOW DIVIDER 43 43 CONTROL PORT XI SHIFT TO MIN. ANGLE 38 30 31 6 10 AXLE LOCKOUT CYLINDERS PORT MB 41 43 36 30 CONTROL PORT XI SHIFT TO MIN.
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM - STANDARD (SAUER-DANFOSS/ FAIRFIELD DRIVE COMPONENTS) (SN 0200207753 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 to 33 34 35 36 37 38 39 40 41 42 43 3121250 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM - STANDARD (SAUER-DANFOSS/ FAIRFIELD DRIVE COMPONENTS) (SN 0200207753 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM - STANDARD (SAUER-DANFOSS/ FAIRFIELD DRIVE COMPONENTS) (SN 0200207753 TO PRESENT) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 6 HYDRAULIC 6-10 TO MAIN VALVE LEFT FRONT RIGHT FRONT 3 5 OUTRIGGER DIRECTIONAL VALVE 1 6 7 8 LEFT REAR RIGHT REAR 5 2 3 4 FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3. LEVELING JACK HYDRAULIC DIAGRAM ITEM # 1 2 3 4 5 6 7 8 3121250 PART NUMBER QTY. 1001103552 Ref 2753624 2753832 2753833 2753834 2753835 2110606 2753576 2130606 1 2 2 2 2 1 1 1 DESCRIPTION HYDRAULIC DIAGRAM - LEVELING JACKS REV.
6-12 6 1 102 4 22 3394RT & 4394RT 9 POWER DECK SELECTION VALVE 105 FRONT 2 11 14 5 POWER DECK DUAL VALVE 5 5 4 3 1 2 5 5 10 5 18 7 12 1 5 17 13 19 15 7 21 2 P3 T4 MAIN VALVE LEFT 20 RIGHT AUXILIARY PUMP 7 FRONT EXTENSION CYLINDERS 19 8 16 5 REAR EXTENSION CYLINDERS 5 3 AUXILIARY PUMP SUCTION HYDRAULIC TANK REAR SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200191606 TO SN 0200210269) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200191606 TO SN 0200210269) (CONTINUED) ITEM # 101 102 103 to 104 105 PART NUMBER QTY. 1001103751 1001103752 Ref Ref Ref REV.
SECTION 6 HYDRAULIC FIGURE 6-4. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200191606 TO SN 0200210269) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
6-16 7 1 102 FRONT 3394RT & 4394RT 9 POWERDECK SELECTION VALVE 105 4 23 22 T P X 11 2 5 5 X 24 5 POWERDECK VALVE DUAL 11 4 3 2 1 5 5 5 5 10 19 20 FRONT EXTENSION CYLINDERS 19 12 2 24 20 IN 1 P3 T4 LEFT AUXILIARY PUMP OUT X 2 17 12 12 RIGHT 12 MAIN VALVE 24 13 24 19 8 13 19 21 X 21 5 3 REAR AUXILIARY PUMP SUCTION HYDRAULIC TANK X REAR EXTENSION CYLINDERS 5 SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC FIGURE 6-5. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200210269 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-5. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200210269 TO PRESENT) (CONTINUED) ITEM # 101 102 103 to 104 105 PART NUMBER QTY. 1001103751 1001103752 Ref Ref Ref REV.
SECTION 6 HYDRAULIC FIGURE 6-5. POWER DECK EXTENSION HYDRAULIC DIAGRAM (SN 0200210269 TO PRESENT) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
6-20 6 1 102 4 22 3394RT & 4394RT 9 POWER DECK SELECTION VALVE 105 FRONT 2 11 14 5 POWER DECK DUAL VALVE 5 5 4 3 1 2 5 5 10 5 18 7 12 1 5 17 13 19 15 7 21 2 P3 T4 MAIN VALVE LEFT 20 RIGHT AUXILIARY PUMP 7 FRONT EXTENSION CYLINDERS 19 8 16 5 REAR EXTENSION CYLINDERS 5 3 AUXILIARY PUMP SUCTION HYDRAULIC TANK REAR SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-6. POWER DECK EXTENSION HYDRAULIC DIAGRAM (MEGADECK) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 to 104 105 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST ITEM # 6-22 PART NUMBER QTY. DESCRIPTION Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Customer Service Department.
SECTION 7 ELECTRICAL 3121250 3394RT & 4394RT 7-1
SECTION 7 ELECTRICAL FIGURE 7-1.
SECTION 7 ELECTRICAL START RELAY (DEUTZ) GLOW 402 PLUG RELAY (DEUTZ) 402B 402A 331 344 349 404 GLOW PLUGS (DEUTZ) 408A 408A 24 31B 107A 507D PLATFORM CONTROL BOX 31 31C 31D 31E 31G 359 360 ENGINE 361 CONTROL 362 (GM) 235 31F 333 334 IGNITION POWER RELAY (GM) ALTERNATOR (GM) 407 407A 31 107 LIFT CYLINDER PORT BLOCK 401C 31A 107B J2 PROP VALVE J4 151 151A 107C HYDRAULIC PUMPS 331 341 J1 LIFT DOWN VALVE 353 354 355 356 FUEL 340 LEVEL 339 SENSOR FUEL REGULATOR (GM HARNESS) J3 15
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER 504A QTY. 1 0861781 0860038 See Note 0861731 See Note 1001141967 504B 504C 504D 504E 4461258 AR 1 Not Required 0 1320224 1670988 1 1 1 1703464 1705325 3252507 504F 4060700 Not Required AR 1 0 See Note 1 504G 1 4461257 4460071 See Note 4460968 504H 1 4460138 4464496 See Note 4461202 4461205 4461249 4461199 7-10 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER 504J QTY. 1 4460346 4461198 See Note 4461244 4461245 4461246 4461201 Use 1001100343 Use 1001100344 504K 504L 504M 1001141968 1001141969 3300048 4460422 2902549 1001152486 See Note 1 1 1 1 AR 1 1 AR AR 1001109475 1001152479 1001109482 1001152482 1 0861880 1001152483 1001097150 Not Required Not Required 504N 1060908 1060908 Not Required 0903612 12ft.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2011 ENGINE & GM ENGINE MACHINES) (CONTINUED) ITEM # 507 507A 507B 507C 507D 507E 507F 507G 507H 508 508A 508B 508C PART NUMBER 2920110 7016628 3574164 2920113 3574153 3740080 4460464 4460465 4460206 4460185 4460892 4460894 4460465 4460466 1060341 4360482 4060802 0275320 4923507 4460935 0840055 4460465 4460466 4460836 0840055 4460465 4460466 QTY. AR 2 2 2 2 2 1 1 1 1 1 1 1 10 2 90ft/27.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) ENGINE CONTROL (DEUTZ TD2.9L4) 401A 401B TO FUEL WATER IN PUMP FUEL IND.
SECTION 7 ELECTRICAL 24 31B 107A 507D 31C 31D 31E 31G TO GLOW PLUGS DEUTZ TD2.9L4 COMPONENTS TO ENGINE EIC 404G 404D 404C PLATFORM CONTROL BOX 31 TO COOLANT LEVEL IND.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER 504J QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.
SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (DEUTZ D2.9L4 ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 511 511A 1001157771 1001148424 4460465 4460967 4460465 1001117078 Ref 1 3 1 3 1 511B 511C Ref 7002821 7002823 4460467 4460510 7002828 2901443 7-24 Ref 1 1 AR AR 1 1 DESCRIPTION 7500W Generator Electrical Diagram Components Generator Harness Socket, Female (Deutz TD2.9L4 only) Plug, Male - 3 Position Socket, Female Fuseholder (Includes Fuse & Cap) REV.
SECTION 8 DECALS 3121250 3394RT & 4394RT 8-1
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 4 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # 101 to 127 128 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # 3121250 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) ITEM # 1 2 3 4 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER 43 QTY.
SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) ITEM # 1 2 3 4 PART NUMBER QTY. 0275086 0271777 Ref Ref Ref 0641405 0860520 1060279 4 1 1 1 5 6 7 8 9 10 1700584 Not Required See Note 1705515 1703687 1704412 2080057 See Note 11 12 13 14 15 16 17 18 19 20 21 22 to 30 31 32 33 34 35 36 37 38 39 3311405 4420067 4711400 Not Used 1701509 1703811 1703812 1703814 1704277 1703819 1703822 Not Used 1702773 1704885 3251813 1703162 Not Used 1706338 1705019 1705671 1705372 4 4ft/1.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM # 101 to 127 128 129 130 131 132 to 142 143 QTY. 0010583 Ref DESCRIPTION REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 3394RT & 4394RT The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 3394RT & 4394RT The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 Ref Ref DESCRIPTION REV. SPECIAL OPTIONS LIST Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact the JLG Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121250 PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY. DESCRIPTION 3394RT & 4394RT REV.
SECTION 11 PART NUMBER INDEX Part Number Page 0010583 1-30, 8-4, 8-9, 8-12 0080190 ......................... 5-7 0100011 1-3, 1-7, 1-10, 1-11, 1-15, 1-29, 2-3, 2-15, 2-17, 2-23, 2-24, 2-25, 2-29, 2-33, 2-39, 2-54, 2-63, 2-67, 2-71, 4-3, 4-6, 4-10, 420, 5-5, 5-7 0100019 . 1-3, 1-10, 1-15, 225, 2-67 0100020 2-24, 2-26, 2-33, 240, 2-67 0100038 . 1-3, 1-7, 1-10, 5-5 0100048 2-39, 2-67, 4-5, 4-9 0100062 2-15, 2-25, 2-33, 239 0100079 ....................... 2-14 0140001 ......................... 2-4 0140011 ..
SECTION 11 Part Number 0682040 0682226 0700619 0700820 0701013 0701016 0701037 0701414 0701418 0701419 0711025 0720805 0721004 0721006 0721010 0731008 0741010 0741606 0741607 0760810 0761008 0761210 0761215 0771212 0771414 0840026 0840041 0840055 0840056 0840057 0860038 0860520 0861508 0861538 0861554 0861731 0861781 0861782 0861880 0901870 0901930 0902499 0902773 0902774 0902777 0902786 0902801 0902812 0902813 0902831 0902838 0902839 0902842 0902847 11-2 PART NUMBER INDEX Page .......................
SECTION 11 Part Number 1001108923 1001109227 1001109228 1001109229 1001109280 1001109290 1001109295 1001109296 1001109475 1001109482 1001110261 1001110263 1001110267 1001110285 1001110384 1001110425 1001110451 1001110467 1001110503 1001110509 1001110538 1001110687 1001110706 1001111280 1001111340 1001111341 1001111685 1001112109 1001112132 1001112548 1001114029 1001114030 1001114604 1001114629 1001114630 1001114631 1001115671 1001115930 1001116710 1001116727 1001116867 1001116952 1001116983 1001117078 1001
SECTION 11 Part Number PART NUMBER INDEX Page 1001158008 ................. 2-68 1001162110 ................... 8-8 1001162111 ................... 8-8 1001162112 ................... 8-8 1001162113 ................... 8-8 1001162114 ................... 8-8 1001162115 ................... 8-7 1001162116 ................... 8-9 1001162514 ................... 8-7 1001163599 ................. 2-67 1001165035 ................. 2-24 1001165196 ........ 2-24, 2-28 1001167174 ................. 2-24 1060279 .......
SECTION 11 Part Number 2220883 2220885 2220886 2220890 2221084 2221086 2221114 2300004 2300014 2300016 2300021 2300027 2300029 2300039 2300040 2300041 2400044 2400056 2400093 2420172 2420199 2420203 2460043 2460047 2460049 2460059 2560088 2560141 2560171 2560172 2560176 2560188 2570008 2580001 2580050 2600285 2600286 2680505 2680508 2680519 2720058 2720271 2720473 2720486 2720494 2720495 2720566 2720580 2720611 2750532 2753550 2753554 2753555 2753576 2753582 2753622 2753624 3121250 Page ..............
SECTION 11 Part Number 3422964 3422965 3422966 3423049 3423052 3423081 3450304 3450405 3460335 3480288 3482848 3510878 3510879 3520026 3520028 3520072 3520079 3520080 3520193 3537609 3571862 3573195 3573288 3573304 3573370 3573438 3573440 3573472 3573513 3573658 3574153 3574164 3574235 3576003 3580134 3580312 3580317 3580318 3580320 3580324 3580348 3600468 3620042 3620043 3740049 3740067 3740080 3760170 3760348 3760351 3760368 3760460 3780182 3790152 3820020 3841143 11-6 PART NUMBER INDEX Page .......
SECTION 11 Part Number 4460836 4460837 4460842 4460851 4460852 4460858 4460884 4460891 4460892 4460893 4460894 4460895 4460897 4460899 4460906 4460930 4460931 4460932 4460933 4460934 4460935 4460939 4460941 4460942 4460943 4460944 4460955 4460967 4460968 4460970 4460972 4460974 4460982 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 4461072 4461073 4461074 4461095 4461109 4461110 3121250 Page 7-4, 7-6, 7-8, 7-13, 7-16, 7-18, 7-21, 7-23 ................ 7-6, 7-18 ............
SECTION 11 Part Number 70000126 70000164 70000263 70000345 70000619 70000683 70000684 70000685 70000686 70000718 70000783 70000793 70000797 70000912 70000913 70000914 70000915 70000916 70000917 70000918 70000919 70000969 70000970 70000971 70000976 70001002 70001017 70001065 70001076 70001079 70001080 70001081 70001085 70001103 70001106 70001107 70001108 70001112 70001349 70001423 70001435 70001787 70001850 70001866 70001868 70001870 70001871 70001872 70001931 70001932 70001950 70001951 70001958 70001959 70
SECTION 11 Part Number Page 70025210 .............. 2-28, 9-1 70025231 ..................... 2-28 70025235 ..................... 2-28 70025239 ..................... 2-28 70025477 ..................... 2-28 7002821 .....7-13, 7-24, 10-3 7002822 ....................... 10-3 7002823 .....7-13, 7-24, 10-3 7002826 ....................... 10-3 7002828 .....7-13, 7-24, 10-3 7004275 ....................... 10-3 7004276 ....................... 10-3 7007207 ....................... 2-43 7007415 ....................
SECTION 11 Part Number PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 7027887 .............. 2-63, 2-71 7027903 ....................... 2-18 7027965 .......2-34, 2-40, 9-1 7027972 .......2-34, 2-40, 9-1 7027989 ......................... 7-7 77363233 ..................... 7-23 80484084 ..................... 7-19 80983191 .............. 7-19, 9-2 8229242 ................ 7-19, 9-2 8273291 ....................... 2-16 83191040 2-15, 2-24, 2-33, 239 8405006 ..............
3121250 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.