Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machinery450A_AJ Series II

Illustrated Parts Manual

Models

450A & 450AJ

Series II

PRIOR TO

S/N 0300124000

PRIOR TO

S/N 1300006000

3121243

November 27, 2013

Summary of content (494 pages)

PAGE 1
Illustrated Parts Manual Models 450A & 450AJ Series II PRIOR TO S/N 0300124000 & PRIOR TO S/N 1300006000 3121243 November 27, 2013
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REVISION LOG NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the following countries: USA, Belgium or Romania. Refer to the Serial Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX), Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufactured in Romania will have a prefix of E3 (i.e.
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REVISION LOG B 450A & 450AJ Series II 3121243
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 TITLE PAGE NO. 2500W GENERATOR INSTALLATION - GM ENGINES (USA BUILT MACHINES) (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120 2500W GENERATOR INSTALLATION - PERKINS ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 TITLE PAGE NO. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 9
SECTION 1 FRAME 3121243 450A & 450AJ Series II 1-1
PAGE 10
SECTION 1 FRAME FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR ITEM # 1 2 3 4 PART NUMBER QTY.
PAGE 12
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED) ITEM # PART NUMBER 109 QTY.
PAGE 13
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-2.
PAGE 15
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY. DESCRIPTION 0271656 0273489 0274705 Ref Ref Ref Ref Ref OSCILLATING AXLE INSTALLATIONS Prior to SN 0300077285 SN 0300077285 to SN 0300107512 SN 0300107512 to SN 0300124000 Note: USA Manufacture Only.
PAGE 16
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 17
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 18
SECTION 1 FRAME FIGURE 1-3.
PAGE 19
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ITEM # 1 2 PART NUMBER QTY.
PAGE 20
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 21
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER 116 QTY. 1 4061020 See Note See Note 117 4567462 118 2 1 4640871 7012693 7002840 4641265 1 1 119 4711400 4 120 121 122 4740158 Not Used 1 4751800 4752000 AR 4 4 Not Required 0 123 1 4846353 0280199 4846725 0280202 123A 2 124 0561300 0561511 4892200 4 125 3311405 4 126 0791506 4 127 0641814 8 3121243 DESCRIPTION REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER QTY. 128 4891800 8 0271011 0272652 Ref Ref Ref 201 202 0100011 AR AR 0440161 4740537 4740538 4740539 4740540 0440271 0440161 4740537 4740538 4740539 4740540 0440271 203 204 205 0641606 0641826 16 4 2 0961951 0440291 0440274 206 1-14 0962140 2 DESCRIPTION REV.
PAGE 23
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER 207 QTY.
PAGE 24
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER QTY. 250 2902400 1 Ref Ref 1-16 DESCRIPTION REV. Kingpin and Bushings Update Kit for Machines Built Prior to SN 0300079126 & SN 1300000441(Includes Newer “SN 0300079126 & SN 1300000441 to SN 0300124000” Design Items 202, 205, 210 and 222). Refer to Field Service Bulletin AWP-04-11. Note: Newer bushings will fit in “Prior to SN 0300079126 & SN 1300000441” axles however if kingpin holes measure 1.
PAGE 25
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-4.
PAGE 27
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY.
PAGE 28
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 19 4892000 12 0270871 0272320 0272895 0275854 0272320 0272895 0275854 Ref Ref Ref Ref Ref Ref Ref Ref 101 102 103 to 107 108 0100011 0100019 Not Used AR AR 2 0641607 See Note See Note 109 110 111 AR 0681810 8 0681810 4 3311801 4 0681810 4 3311801 4 0682014 24 2 2780256 2780267 2780256 2780267 1-20 DESCRIPTION REV.
PAGE 29
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 112 QTY.
PAGE 30
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0258028 Ref Ref 0272299 0258030 0270671 Ref Ref Ref 0270674 0258029 Ref Ref 0272300 0258031 0258831 Ref Ref Ref 0259129 Ref 0257740 0272357 0257746 0272356 0258009 0258010 0270672 0270673 0270675 0270676 0257755 0272360 0257756 0272361 0258011 0258012 0258830 0259128 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 TIRE AND WHEEL INSTALLATIONS 12 x 16.
PAGE 31
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 203 QTY. 1 4640113 8786514 204 205 206 3121243 1 4860178 4860179 4860193 1120552 1705364 1 1 DESCRIPTION REV. Valve Stem Options:, Air (Pneumatic Only) All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy Only Rim, Wheel Options: 16.5 x 12 (Use with 12 x 16.5 Tires) 16.5 x 12 (Use with 33/1550 x 16.5 Tires) 16.1 x 14 (Use with 33/16LL x 16.
PAGE 32
SECTION 1 FRAME FIGURE 1-5.
PAGE 33
SECTION 1 FRAME FIGURE 1-5. FRAME SHIELDS INSTALLATION ITEM # PART NUMBER 0272660 0273500 0274688 0272660 0273500 0274688 1 2 3 4 5 3121243 0100011 0641607 4061020 3380505 3380610 4061020 3380505 3380610 4061021 4751600 QTY. DESCRIPTION Ref USAGE CHART: Use this figure only for: Machines with SN 0300069841 to SN 0300124000 and Machines SN 1300000001 to Present. For Machines Prior to SN 0300069841 refer to Axle Installation (Front Shield) or Wheel Drive Installation (Rear Shield).
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SECTION 1 FRAME FIGURE 1-6.
PAGE 35
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM # PART NUMBER QTY.
PAGE 36
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # PART NUMBER QTY. 6 See Note 1 6A 6B 6C 6D 6E 6F 7 8 9 10 11 12 13 14 15 16 17 7024132 7017093 0641404 7017092 7017095 7024134 7024130 7024115 7024131 7017097 7017094 7024108 Not Used 7024133 See Note 7017082 7024114 1 1 2 1 1 1 1 1 1 1 2 1 12 1 1 1 100 7024198 1 1-28 DESCRIPTION REV.
PAGE 37
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 38
SECTION 1 FRAME FIGURE 1-7.
PAGE 39
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 40
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 41
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 42
SECTION 1 FRAME FIGURE 1-8.
PAGE 43
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) ITEM # PART NUMBER QTY.
PAGE 44
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # PART NUMBER QTY. 9 10 11 12 13 14 15 16 17 7024131 7017097 7017094 7024108 Not Used 7024133 See Note 7017082 7024114 1 1 2 1 Coupling Spacer, Thrust Plug, Pipe Plug, Pressure 12 1 1 1 100 7024198 1 Bolt 1/4in-20NC x 7/8in (Grade 8) Plate, ID (Not Shown) (Note: Not Available For Purchase) Plug, O-Ring Gear, Sun —————————— Seal Kit (Includes Items 1B,1G & 6F) 1-36 DESCRIPTION 450A & 450AJ Series II REV.
PAGE 45
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 46
SECTION 1 FRAME FIGURE 1-9.
PAGE 47
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) ITEM # PART NUMBER QTY.
PAGE 48
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # PART NUMBER QTY. 11 12 13 14 15 16 7000253 7017067 7017080 7000206 7024715 7024716 1 12 4 1 1 1 1-40 DESCRIPTION REV.
PAGE 49
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 50
SECTION 1 FRAME FIGURE 1-10.
PAGE 51
SECTION 1 FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD) ITEM # PART NUMBER QTY.
PAGE 52
SECTION 1 FRAME FIGURE 1-11.
PAGE 53
SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) ITEM # PART NUMBER QTY.
PAGE 54
SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (CONTINUED) ITEM # PART NUMBER QTY. 41 42 43 44 to 49 50 51 7022326 Use 7022328 7022371 Not Used 7022328 7023907 1 1 1 Spring Seal, Lip Washer, Support 1 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39 and 42) Cylinder Block Kit (Includes Items 10-19) 1-46 DESCRIPTION 450A & 450AJ Series II REV.
PAGE 55
SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 56
SECTION 1 FRAME FIGURE 1-12.
PAGE 57
SECTION 1 FRAME FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) ITEM # PART NUMBER QTY.
PAGE 58
SECTION 1 FRAME FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CONTINUED) ITEM # PART NUMBER QTY. 35 36 37 38 39 40 41 42 to 49 50 Use 7022328 Use 7022328 7024854 7007437 7022326 Use 7022328 7022371 Not Used 7022328 1 1 1 1 1 1 1 O-Ring Ring, Seal Piston, Servo (Includes Items 35 & 36) Bearing Spring Seal, Lip Washer, Support 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40) 1-50 DESCRIPTION 450A & 450AJ Series II REV.
PAGE 59
SECTION 1 FRAME FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 60
SECTION 1 FRAME FIGURE 1-13.
PAGE 61
SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) ITEM # PART NUMBER QTY.
PAGE 62
SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (CONTINUED) ITEM # PART NUMBER QTY. 35 36 37 38 39 40 41 42 43 44 to 49 50 7022321 Use 7022328 7022323 Use 7022328 Use 7022328 7007437 7022326 Use 7022328 7022371 Not Used 7022328 1 1 1 1 1 1 1 1 1 Plug (Includes Item 36) O-Ring Piston, Servo (Includes Item 38 & 39) O-Ring Ring, Seal Bearing Spring Seal, Lip Washer, Support 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39& 42) 1-54 DESCRIPTION 450A & 450AJ Series II REV.
PAGE 63
SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 64
SECTION 1 FRAME FIGURE 1-14.
PAGE 65
SECTION 1 FRAME FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) ITEM # PART NUMBER QTY.
PAGE 66
SECTION 1 FRAME FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 67
SECTION 1 FRAME FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 68
SECTION 1 FRAME FIGURE 1-15.
PAGE 69
SECTION 1 FRAME FIGURE 1-15. DRIVE VALVES INSTALLATIONS ITEM # 1 2 3 PART NUMBER QTY.
PAGE 70
SECTION 1 FRAME FIGURE 1-15. DRIVE VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 71
SECTION 1 FRAME FIGURE 1-15. DRIVE VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 72
SECTION 1 FRAME FIGURE 1-16.
PAGE 73
SECTION 1 FRAME FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) ITEM # 1 2 3 to 6 7 8 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 PART NUMBER QTY.
PAGE 74
SECTION 1 FRAME FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 202 QTY. 3 1704578 1704577 1701518 203 1 1703450 1704576 1704456 204 1 3250872 3252693 205 206 1-66 3252692 3820001 4420051 4 43in/1.1m DESCRIPTION REV.
PAGE 75
SECTION 1 FRAME FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 76
SECTION 1 FRAME FIGURE 1-17.
PAGE 77
SECTION 1 FRAME FIGURE 1-17. SEMI-TRACK INSTALLATION ITEM # PART NUMBER QTY.
PAGE 78
SECTION 1 FRAME FIGURE 1-17. SEMI-TRACK INSTALLATION ITEM # PART NUMBER QTY. 301 302 303 304 305 306 307 2780221 7012519 7012520 7012521 7012522 7012523 Use 1001102354 7016360 Ref 1 1 1 1 1 1 1 2900804 1 0270086 Ref Ref 401 402 403 404 405 7020279 7020280 7020281 7020282 7020283 7020284 30 30 AR AR AR AR 1 7020285 7020286 1-70 0270180 Ref Ref 0240049 64 0240152 32 3576939 32 0270186 0240050 Ref 64 DESCRIPTION REV.
PAGE 79
SECTION 2 TURNTABLE 3121243 450A & 450AJ Series II 2-1
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121243 PART NUMBER QTY.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM # 1 2 PART NUMBER QTY.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 102 QTY. 1 0902109 0902520 103 104 105 106 107 108 109 110 111 112 2-8 2160002 2180344 2180822 2200261 2220001 2220124 2750529 2750807 3311605 4751600 1 1 1 1 1 2 2 1 2 4 DESCRIPTION REV.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 88
SECTION 2 TURNTABLE 11 22 5 21 30 31 32 12 8 1 3 13 16 2 9 4 14 6 15 10 7 23 17 19 20 FIGURE 2-4.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 to 24 25 3121243 PART NUMBER QTY. DESCRIPTION 1001105455 Ref Ref SWING MOTOR ASSEMBLY Note: Original Equipment motor p/n 3120287 may have been replaced with Service Replacement motor p/n 1001105455. Visually identify motor before ordering parts.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY ITEM # 1 2 PART NUMBER QTY.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 98
2-20 450A & 450AJ Series II 68 69 46 18 47 65 19 72 140 45 44 67 4 70 11 15 67 12 50 108 40 69 109 74 18 69 9 46 10 81 46 69 69 69 46 73 73 46 69 69 46 52 64 18 67 44 30 4 18 18 76 35 28 19 70 40 65 47 75 51 42 4 17 69 54 48 24 130 123 69 55 40 70 318 133 134 322 27 44 27 69 45 26 37 3 12 67 130 125 40 18 69 328 52 46 80 65 47 1444 19 13 67 70 4 26 36 11 19 70 21 66 57 4 58 18 56 57 58 22 33 46 69 18 71 101 106 66 128 6 48 124 43 49
PAGE 99
39B 3121243 GRD. 39D 39C 79 121 VENT LINE 110 450A & 450AJ Series II 102 116 120 110 102 114 FUEL RETURN + TO FUEL PUMP 102 132 102 327 320 115 331 332 332A 102 117 306 102 119 332B 317 314 313 BATTERY 39A AUX.PWR.GLOW START AUX.PWR.
PAGE 100
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NUMBER QTY.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 124 125 126 3340399 3900254 1 1 1 4641061 Use 1001099391 4641317 126A AR Ref Not Required 7012974 7010543 7012941 0 1 1 1 7010543 7012944 1 1 AR Ref 7017479 7012518 7012995 1 1 1 7012518 7012941 7010543 7012943 7012944 4751400 4751600 4752000 4752200 2300004 2220273 3290501 3290601 2200222 0100079 Not Used 1 1 1 1 1 14 2 1 2 2.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 140 QTY.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 108
2-30 27 28 20 28 84 450A & 450AJ Series II 28 29 30 9 49 28 29 21 22 27 13 101 25 12 14 91 15 32 37 28 29 7 28 29 28 30 150 14 91 15 12 100 201 33 215 24 13 34 28 29 30 101 216 203 36 35 31 8 49 28 29 30 1 12 14 91 15 150A 42 22 301 307 9 212 33 21 40 20 4 49 302 73 43 68 44 303 13 304 41 41 306 10 49 11 49 69 39 6 49 70 3 5 21 98 72 97 98A 98B 61 71 38 22 SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 109
3121243 450A & 450AJ Series II 23 AUX. PWR. PUMP 53F GRD. 28 53A 29 92 54 49 50 51 52 START RELAY BATT. 53C 53B 53D AUX PWR.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077683) ITEM # PART NUMBER QTY.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077683) (CONTINUED) ITEM # PART NUMBER QTY. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 2720351 2720449 2220794 1320022 2720058 2220273 2750532 2220313 2220250 2220459 2720271 2180536 1703162 1701505 4640751 0902444 0902443 4240099 2200222 4751800 1703876 4791400 Not Used 1320222 0641410 0641418 4641061 7017479 7012518 7012943 Use 1001099391 4in/10cm 1 1 6 12ft/3.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077683) (CONTINUED) ITEM # PART NUMBER Ref 1 150 150A 201 202 203 204 205 QTY.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 115
3121243 450A & 450AJ Series II 107B 6 AUX. PWR. PUMP 107A 12 1 9 31 202 218 5 START RELAY 4 ITEM #107 BATTERY CABLE KIT 107D 50 25 11 AUX. POWER RELAY STARTER 107C 253 31 GLOW PLUG 31 266 23 15 404 210 225 242 260 107A 225 239 258 413 24 26 33 221 223 244 251 252 222 107B BATT.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) ITEM # PART NUMBER QTY.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER 28A QTY.
PAGE 118
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER 51 QTY.
PAGE 119
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER QTY. 230A 4360392 1 231 232 232A 232B 233 2220451 2 1 234 235 236 237 238 238A 239 240 241 242 243 244 245 2720434 1001091179 2720449 1 2720467 2750532 1ft/30.5cm 2 2.5gal/9.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 0300077683 TO SN 0300124000) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 124
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 125
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) ITEM # PART NUMBER QTY.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 131
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO SN 0300078473) (CONTINUED) ITEM # PART NUMBER QTY. 408 409 4100025 4920385 21in/53cm 3121243 16in/41cm DESCRIPTION REV.
PAGE 132
2-54 450A & 450AJ Series II 255 209 274 326 250 203 221 278 247 280 203 218 252 274 211 275 248 275 213 282 248 275 212 203 216 276 249 264 214 271 243 319 320 238 224 306 275 248 212 313 248 275 212 205 236 277 23 305 311 235 277 225 13 36 310 315 233 246 201 273 325 308 202 234 248 203 219 275 259 260 207 314 321 206 285 101 102 309 241 105 OR 240 213 109 101 108 106 36 36 26 35 35A 35B 8 2WD ASSEMBLY 107 105 262 207 273 229
PAGE 133
27 450A & 450AJ Series II 25D 261 6 2 21 32 FRONT ENGINE MOUNTING BOLT 25B 220 273 246 270 208 246 ITEM #25 BATTERY CABLE KIT 256 286 287 25A BATT. 272 257 AUX. POWER RELAY 37 203 251 288 ITEM #19 PIPE PLUG LOCATED ON BOTTOM OF TANK 25C 5 22 1 9 12 4 13 29 11 2 20 STARTER 32 13 AUX. PWR. PUMP 16 37 37 25A 24 22 13 2 18 GRD. 3121243 302 13 FUEL TANK REF.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER 35 QTY.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 137
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300124000) (CONTINUED) ITEM # PART NUMBER 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 3121243 QTY.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300124000) (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 2-60 PART NUMBER QTY.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/FORD ENGINE INSTALLATION (SN 0300078473 TO SN 0300124000) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) ITEM # PART NUMBER QTY.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) ITEM # PART NUMBER QTY. 110 111 2220290 1 1 112 113 114 115 2-64 2720149 2720468 3310805 3910808 4750800 4751600 1 1 1 4 DESCRIPTION REV.
PAGE 143
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 145
SECTION 2 TURNTABLE 203 259 217 226 217 247 217 3 223D 223 38A 223B 38B 27 38 39 27 41 41 41 28 8 40 45 15 7 39 32 39 27 15 45 24 2 21 61 40 10 2 60 22 23 16 223C 15 39 341 8 1 9 41 24 24 2 20 37 25 26 15 103 45 15 LOCATED IN BOTTOM OF FUEL TANK 2 47 103C 103A 103A 103B 103D 3121243 450A & 450AJ Series II 2-67
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER QTY.
PAGE 147
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 38A AR Ref 7012974 7010543 7012941 7010543 7012944 7012944 1 1 1 1 1 1 AR Ref 7012995 7012518 7012941 7010543 7012943 7012944 4711400 4711500 4751400 4751600 4752000 4752200 1 1 1 1 1 1 8 4 14 6 1 2 38B 39 40 41 42 43 44 45 QTY. 7.5ft/2.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 149
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 150
2-72 450A & 450AJ Series II 207 74 47 17 70 48 19 54 201 206 228 41 209 208 74 224 51 17 74 74 18 47 61 47 47 74 18 74 47 56 69 33 17 72 45 30 3 17 17 74 53 36 28 74 8 47 9 32 229 77 250 3 75 10 15 46 45 72 73 72 11 71 61 19 75 41 70 48 52 62 63 3 23 5 49 44 50 43 55 72 13 45 74 49 74 47 26 38 2 27 45 27 213 225 41 419 232 233 415 19 75 91 17 103 413 74 56 47 94 70 45 48 13 19 12 67 75 37 58 24 213 223 74 16 3 10 41 75 26 3 21 71 59 3
PAGE 151
3121243 450A & 450AJ Series II 221 222 211 227 227 40E 40D 40C 78 VENT LINE 210 202 216 220 210 202 214 98 92 93 89 FUEL RETURN + 4 86 87 TO FUEL PUMP 202 215 410 422 407 80 80A 89 92 100 202 217 3 82 90 95 81 83 96 BATTERY 40A AUX.PWR.GLOW START AUX.PWR. RELAY PLUG RELAY RELAY PUMP GRD.
PAGE 152
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2-74 PART NUMBER QTY.
PAGE 153
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 154
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 155
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 226A 1320022 1320223 1701505 4752200 2180348 2220250 2220313 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 5 1 1 2 1 1 1 1 1 8ft/2.4m 8ft/2.4m 7ft/2.1m 3 1 1 1 1 AR 1 1 1 AR 1 1 1 14 2 1 2.
PAGE 156
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 250 QTY.
PAGE 157
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 158
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 159
SECTION 2 TURNTABLE FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 1300000979) ITEM # PART NUMBER QTY.
PAGE 160
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 161
SECTION 2 TURNTABLE FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 1300000979) (CONTINUED) ITEM # PART NUMBER 127 128 129 130 131 132 133 134 135 135A 135B 135C 135D 135E 136 137 QTY.
PAGE 162
SECTION 2 TURNTABLE FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 1300000979) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 163
SECTION 2 TURNTABLE FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO SN 1300000979) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 164
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 165
3121243 450A & 450AJ Series II 30 22 233B 13 6 30 AUX. PWR. PUMP 271 233A AUX. POWER RELAY 272 10 9 24 START RELAY 1 7 31 ITEM #233 BATTERY CABLE KIT 233D GLOW PLUG STARTER 233C 261 202 217 34 404 233A 222 237 256 413 23 23 33 219 233B BATT.
PAGE 166
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) ITEM # PART NUMBER QTY.
PAGE 167
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER 27B AR Ref 28 29 30 31 32 33 34 35 7012995 7012518 7012941 7010543 7012943 7012944 4711400 4751400 4751500 4751600 4752000 4752200 8008750 1706098 36 to 200 Not Used 2000291 201 202 203 204 205 206 207 208 209 210 211 212 213 214 QTY.
PAGE 168
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 169
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 170
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER QTY. 404 7016331 7027236 1 405 406 407 408 409 410 411 412 413 414 415 416 to 417 418 419 420 421 422 423 424 2-92 REV.
PAGE 171
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (SN 1300000979 TO SN 1300006000) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 172
2-94 450A & 450AJ Series II 207 69 46 18 70 47 19 201 206 228 40 209 224 233 231 74 69 69 73 46 69 46 52 64 46 46 69 18 69 30 77 18 67 44 4 18 18 69 76 35 28 18 236 203 233 61 208 81 229 72 250 4 70 11 16 45 44 67 68 67 12 66 77 19 65 40 70 47 75 4 23 48 43 78 42 14 44 67 4 11 17 69 54 48 24 230 223 69 3 67 230 225 40 19 65 113 18 114 69 413 52 46 101 70 47 4480 19 14 13 65 27 44 27 69 46 26 37 238 239 415 26 36 419 55 40 70 51 66 4 21
PAGE 173
GRD. 3121243 450A & 450AJ Series II 39E 39D 39C 79 VENT LINE 210 202 216 220 210 4 91 95 102 202 214 94 98 99 109 FUEL RETURN + 410 422 TO FUEL PUMP 219 210 28 403 411 421 90 107 66 108 420 202 425 237 202 218 407 202 215 202 217 93 93A 94 98 100 92 97 103 BATTERY 39A AUX.PWR.GLOW START AUX.PWR.
PAGE 174
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39A 39B 39C 39D 39E 40 2-96 PART NUMBER QTY.
PAGE 175
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 176
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 177
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 178
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 179
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 180
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 181
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 182
SECTION 2 TURNTABLE FIGURE 2-18. 2500W GENERATOR INSTALLATION - CATERPILLAR ENGINES (USA BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 9B QTY.
PAGE 183
SECTION 2 TURNTABLE FIGURE 2-18. 2500W GENERATOR INSTALLATION - CATERPILLAR ENGINES (USA BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 184
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 185
SECTION 2 TURNTABLE FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) ITEM # PART NUMBER 0271593 0272614 0274079 0271593 0272614 0274079 0272162 0272616 0274089 0272162 0272616 0274089 0271594 0272615 0274085 0271594 0272615 0274085 1 2 3580158 2460032 2460055 2460039 2460057 2460034 2460013 2460056 2460032 2460055 2460039 2460057 2460013 2460056 3121243 QTY.
PAGE 186
SECTION 2 TURNTABLE FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 2A QTY. 1 7012558 2460049 1001100321 Ref 7026199 70000122 70000123 7020109 7020108 7012513 7012514 7020190 7020110 7020111 7020193 2B 1 1 1 4 4 4 1 2 1 1 1 1 7003657 7019680 70002239 7019680 70002235 70000127 1 4360542 70002240 4360542 70000126 4460190 4460027 70000124 70000125 2-108 AR AR 1 1 DESCRIPTION REV.
PAGE 187
SECTION 2 TURNTABLE FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 188
SECTION 2 TURNTABLE FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 16 3520028 1 17 18 19 20 21 22 23 24 25 0721006 3311005 4751000 4360336 4740397 4060802 2820031 3251102 0721008 1 3 8 1 1 1 AR 1 2 26 27 0641610 1 1 Not Required 4360294 Not Required 2-110 DESCRIPTION REV.
PAGE 189
SECTION 2 TURNTABLE FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 190
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 191
SECTION 2 TURNTABLE FIGURE 2-20. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES PRIOR TO SN 0300078473) (OPTIONAL) ITEM # 1 2 PART NUMBER QTY.
PAGE 192
SECTION 2 TURNTABLE FIGURE 2-20. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES PRIOR TO SN 0300078473) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 2D QTY.
PAGE 193
SECTION 2 TURNTABLE FIGURE 2-20. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES PRIOR TO SN 0300078473) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 194
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 195
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES SN 0300078473 TO SN 0300124000) (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 196
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES SN 0300078473 TO SN 0300124000) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 16B QTY.
PAGE 197
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - FORD ENGINES (USA BUILT MACHINES SN 0300078473 TO SN 0300124000) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 198
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 199
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM ENGINES (USA BUILT MACHINES) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 8A 8B 8C 8D 9 10 11 12 13 14 15 16 17 18 19 20 3121243 PART NUMBER QTY.
PAGE 200
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM ENGINES (USA BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 21 22 23 24 25 26 27 28 29 4460906 4568735 4711400 4711700 4740397 4751000 4751500 4811900 4891600 3 1 1 2 1 2 4 1 1 2-122 DESCRIPTION REV.
PAGE 201
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM ENGINES (USA BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 202
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 203
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - PERKINS ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 204
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - PERKINS ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 8B QTY. 1 7019680 70000127 1 4360542 70000126 4460190 4460027 70000124 70000125 3520028 8C 1 1 1 1 1 1 2420203 7020192 8D 1 9 10 11 12 13 14 15 3580276 3580134 3580134 7027887 2820031 3251102 3311005 Not Used 3311705 3580315 3740080 16 17 18 19 20 21 4060802 4360336 4751000 4751500 Not Used 4751700 2-126 1 1 1 2 1 1 1 DESCRIPTION REV.
PAGE 205
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - PERKINS ENGINES (USA & BELGIUM BUILT MACHINES) (OPTIONAL) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 206
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 207
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 208
SECTION 2 TURNTABLE FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 209
SECTION 2 TURNTABLE FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 210
SECTION 2 TURNTABLE FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED) ITEM # PART NUMBER QTY. 1201 1202 1203 1204 1205 7023980 7007496 7007497 7007498 Use 2900752 7007478 7001498 Use 2900752 1 1 1 1 1 1 2 2 2 Control Group Control, Dual Oil-Filled Coil Assembly (Pilot) Plug (Pump) Plug (Valve Harness) O-Ring Screw Screw O-Ring 1401 1402 7007475 7021226 1 1 2 Control Orifice Group Plug, Orifice/Screen (.
PAGE 211
SECTION 2 TURNTABLE FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 212
SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 213
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) ITEM # PART NUMBER 3600316 Series M46 3600385 Series 42 3600296 Series 42 3600385 Series 42 3600316 Series M46 3600406 Series M46 3600407 Series 42 3600296 Series 42 3600385 Series 42 3600407 Series 42 3600296 Series 42 3600385 Series 42 3600406 Series M46 3600407 Series 42 3600316 Series M46 3600406 Series M46 3600296 Series 42 3600385 Series 42 3600407 Series 42 3600407 Series 42 3600385 Series 42 1 2 3 4 3121243 QTY.
PAGE 214
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 215
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED) ITEM # PART NUMBER 45 46 47 48 49 50 51 52 53 54 55 QTY.
PAGE 216
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED) ITEM # PART NUMBER QTY. 82 83 84 85 86 87 88 89 90 to 94 95 70002257 7021296 7021297 7021298 7021299 7007289 7007470 7021256 Not Used 7021280 1 7 1 1 1 2 1 1 2-138 2111010 2111612 2131212 2151616 2221084 REV.
PAGE 217
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 218
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 219
SECTION 2 TURNTABLE FIGURE 2-26. GEAR PUMP ASSEMBLY ITEM # 1 PART NUMBER QTY. 3600318 3600318 Ref Ref Ref Ref 3600408 Ref 3600318 3600318 Ref Ref 3600408 Ref 3600441 3600318 Ref Ref 3600318 Ref 7023929 1 Ref 3600408 Ref Ref 3600408 3600441 Ref Ref 101 102 2170316 2170808 103 3600318 7023929 104 4641199 1 AR 2 1 1 1 Ref 2 3121243 DESCRIPTION REV.
PAGE 220
SECTION 2 TURNTABLE FIGURE 2-27. AUXILIARY PUMP ASSEMBLY 150 151 117 112 107 108 109 110 115 114 113 116 111 114 115 3600423 AUX. PUMP 127 117 103 102 104 105 112 113 101 106 126 102 125 107 108 124 109 110 123 122 118 115 111 121 119 118 120 111 1 6 5 8 3 3600279 AUX.
PAGE 221
SECTION 2 TURNTABLE FIGURE 2-27. AUXILIARY PUMP ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 222
SECTION 2 TURNTABLE FIGURE 2-27. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 119 120 121 122 123 124 125 126 127 128 to 149 150 70000973 See Note Use 70000978 See Note 7000974 Use 70000978 Use 70000978 Use 70000978 70000975 Not Used 70000977 1 1 1 1 1 1 1 8 1 Gasket O-Ring (Note: Use Item 150 or 151.
PAGE 223
SECTION 2 TURNTABLE FIGURE 2-27. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 224
SECTION 2 TURNTABLE FIGURE 2-28.
PAGE 225
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 11A 12 PART NUMBER QTY. 0271074 0272669 0272669 Ref Ref Ref Ref 1001091567 Ref 0271074 0272669 0272491 Ref Ref Ref 0100011 0100020 0100079 0641608 2420115 AR AR AR 4 2 3311601 Not Used Not Used 3 0 4240136 Not Used 4280295 4360436 2 0 4400408 1001091560 7020056 2ft/.
PAGE 226
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS (CONTINUED) ITEM # 101 102 103 104 105 106 201 202 203 204 205 206 207 208 209 PART NUMBER QTY.
PAGE 227
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 228
SECTION 2 TURNTABLE FIGURE 2-29.
PAGE 229
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY ITEM # PART NUMBER 0861595 0861597 0861728 No Longer Available 1810121 No Longer Available 0861595 0861597 0861728 No Longer Available 1810121 No Longer Available 0861596 0861598 0861729 No Longer Available 1810125 No Longer Available 0861596 0861598 0861729 No Longer Available 1810125 No Longer Available 0861422 0861427 3121243 QTY.
PAGE 230
SECTION 2 TURNTABLE FIGURE 2-29.
PAGE 231
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 0861769 1810118 0861770 1810122 1810121 1001096954 1810125 1001096956 1 2 3 4 5 5A 6 0100011 0630518 0630548 0641506 0861419 7020246 QTY.
PAGE 232
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 1702610 1705753 1706712 1702610 1705753 1706712 1702610 1705753 1706712 1702610 1705753 1705753 1705753 1706712 1702610 1705752 1705753 1706712 1705752 1705753 1706712 2-154 QTY. DESCRIPTION REV.
PAGE 233
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 9 QTY.
PAGE 234
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 36 1 4922638 4923455 4923575 4922638 4923455 4923575 4922638 4923223 4923575 4922638 4923223 4923575 4922638 4923231 4923575 4923223 4923575 4923575 2-156 QTY. DESCRIPTION REV.
PAGE 235
SECTION 2 TURNTABLE FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 37 QTY. 1 4922881 4923252 4923357 4923581 1001098840 4922881 4923252 4923357 4923581 1001098840 4922522 4923265 4922522 4923265 38 4922521 4923251 4923395 4922523 1 39 40 41 Not Used 1320060 1704260 1 1 42 43 44 0100048 4460905 3520035 AR 4 1 45 1705132 1 3121243 DESCRIPTION REV.
PAGE 236
SECTION 2 TURNTABLE FIGURE 2-30.
PAGE 237
SECTION 2 TURNTABLE FIGURE 2-30. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY.
PAGE 238
SECTION 2 TURNTABLE FIGURE 2-30. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. 37 38 39 40 41 to 43 4240032 4460234 4360336 3790012 Not Used 12 12 1 1 0271217 Ref 0257887 0140032 2820035 4460424 4460268 0641407 4711400 0100048 0100011 1 1 AR 1 2 2 2 AR AR 44 45 46 47 48 2-160 DESCRIPTION REV.
PAGE 239
SECTION 2 TURNTABLE FIGURE 2-30. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 240
2-162 302 450A & 450AJ Series II 104 103 102 101 103 23 31 18 20 105 31 4 301 40 107 108 106 107 32 31 1 4 39 43 1 18 21 31 41 42 2 15 27 29 19 1 4 31 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECAL SECTION 12 50 24 5 9 18 31 2 15 27 29 8 16 30 28 16 30 4 31 101 26 1 11 1 14 6 18 31 33 37 205 1 10 17 31 1 3 31 1 7 34 35 202 203 204 25 SEE ENGINE INSTALLATION 36 28 SEE ENGINE INSTALLATION 23 207 206 208 207 201 24 13 51 38 SECTION 2 TUR
PAGE 241
SECTION 2 TURNTABLE FIGURE 2-31. HOODS INSTALLATION ITEM # PART NUMBER QTY.
PAGE 242
SECTION 2 TURNTABLE FIGURE 2-31. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 30 31 32 4751500 4751600 4 40 1 4845194 4845194 3460373 33 34 3460373 4846037 1 1 Use 4341390 4341390 Use 4341390 Use 4341389 4341389 35 36 37 38 39 4846424 3311005 4751000 4060805 1001098567 Not Required Not Required 2820176 2820176 40 1001098567 Not Required Not Required 2820177 41 42 43 2820177 4740500 4061010 1001098568 Not Required 2820130 2820175 44 to 49 2820175 Not Used 1 4 8 6ft/1.
PAGE 243
SECTION 2 TURNTABLE FIGURE 2-31. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER 50 QTY. 1 1001091093 1001101160 1001091124 1001097968 1001091094 51 1001091125 1 Ref Ref 101 102 103 104 105 106 107 108 2940109 0721008 4751000 3311005 2600210 3900232 4751600 3311605 1 2 4 2 1 4 8 4 Ref 201 202 203 204 205 206 207 208 301 302 3121243 DESCRIPTION REV. Hood Kit (Engine Side) Options: Note: Replacement Decals Must Be Ordered Separately See DECAL SECTION.
PAGE 244
SECTION 2 TURNTABLE FIGURE 2-31. HOODS INSTALLATION (CONTINUED) ITEM # 2-166 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 245
SECTION 3 BOOM 3121243 450A & 450AJ Series II 3-1
PAGE 246
SECTION 3 BOOM FIGURE 3-1.
PAGE 247
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
PAGE 248
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 249
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 250
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. Ref 0271199 201 202 203 204 205 206 Not Used 1670998 3311005 3931024 3931030 Ref 2 4 2 2 1 4360321 4360548 207 208 1 4460428 4460968 4922714 1060902 4460226 208A 1 8.5ft/2.6m 2 1 4360321 4360548 208B 209 301 302 303 304 305 306 307 308 309 310 310A 3-6 1 4460428 4460968 4922770 37ft/11.
PAGE 251
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 310B 311 312 4460968 4060803 4460968 1 3121243 8.5in/217mm 1 DESCRIPTION REV.
PAGE 252
SECTION 3 BOOM FIGURE 3-2.
PAGE 253
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) ITEM # PART NUMBER 0272664 1001098640 0275438 1 2 3 4 5 to 6 7 8 9 10 11 12 13 14 15 0100011 Not Used 0641505 0641507 Not Used 0641806 0641810 Not Used 0642012 0642016 Not Used 0940048 1671013 1684239 16 to 19 20 21 22 to 24 25 26 27 28 29 Not Used 3312005 3340914 Not Used 3422664 Not Used 3422912 3422913 30 31 32 to 33 34 35 36 37 101 102 3121243 QTY.
PAGE 254
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 255
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER 211 QTY.
PAGE 256
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER 310A QTY. DESCRIPTION 1 4360321 4360548 310B 311 312 1 4460428 4460968 4060803 1 4460428 4460968 3-12 8.5in/217mm REV.
PAGE 257
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 258
SECTION 3 BOOM FIGURE 3-3.
PAGE 259
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # PART NUMBER QTY.
PAGE 260
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II (CONTINUED) ITEM # PART NUMBER 102 103 to 107 108 109 110 111 112 113 to 121 122 123 124 0561459 0561696 Not Used 3300151 Not Used 3311401 Not Used 3570535 Not Used 4751400 Not Used QTY.
PAGE 261
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 262
SECTION 3 BOOM FIGURE 3-4.
PAGE 263
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
PAGE 264
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER 40 41 42 43 44 45 46 47 48 49 to 50 51 52 to 54 55 56 57 58 59 60 61 62 63 to 66 67 68 to 72 73 74 Not Used 3422582 Not Used 3422669 3422791 3422792 3422793 3422794 3422806 Not Used 3572551 Not Used 3841143 3841203 Not Used 4711400 4751500 4751600 4845927 4846278 Not Used 4846356 Not Used 4220244 QTY.
PAGE 265
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER 116 117 118 119 to 129 130 131 132 to 133 134 Not Used 3571462 3574532 Not Used 4751400 4751500 Not Used QTY.
PAGE 266
SECTION 3 BOOM FIGURE 3-5.
PAGE 267
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES) ITEM # PART NUMBER 0272664 1001098640 0275438 1 2 to 4 5 6 7 8 9 10 to 11 12 0100011 Not Used 0641608 0641610 Not Used 0641810 0641812 Not Used QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx.
PAGE 268
SECTION 3 BOOM FIGURE 3-5.
PAGE 269
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES) ITEM # PART NUMBER QTY.
PAGE 270
SECTION 3 BOOM FIGURE 3-6.
PAGE 271
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY. Ref 0801288 0801312 1 2 3 4 5 6 7 8 8A 9 10 11 0100011 0630401 0641605 0641606 0641607 0641608 0641818 0801289 0801260 0961950 0801290 0801192 0961948 Use 1001099838 Ref Ref Ref AR 2 8 22 4 4 4 1 2 1 2 1 Ref 11A 7006139 7006156 7006151 7006152 AR 1 2 Pr AR 70001996 AR 70001998 2 Pr Use 1001099833 1 Ref 7006139 7006151 7006152 AR 2 Pr AR 70001996 AR 70001998 2 Pr 11B 12 12A 12B 3121243 DESCRIPTION REV.
PAGE 272
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 QTY.
PAGE 273
SECTION 3 BOOM FIGURE 3-6.
PAGE 274
SECTION 3 BOOM FIGURE 3-7.
PAGE 275
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # 1 PART NUMBER QTY.
PAGE 276
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 18 19 to 50 51 QTY.
PAGE 277
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 278
SECTION 3 BOOM FIGURE 3-8.
PAGE 279
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 to 105 106 107 108 109 110 111 112 113 114 115 to 116 117 118 119 201 3121243 PART NUMBER QTY.
PAGE 280
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # PART NUMBER QTY. 202 7010542 7010543 7023915 7012967 7017452 7017402 7012944 1 1 1 1 1 1 2 4641177 Ref 7012989 7012953 7012914 7012918 7023911 7012967 7023912 7012967 7017452 7017402 7012944 1 1 2 2 1 1 1 1 2 2 4 0271313 Ref 0100011 0701010 3990108 4240033 AR 2 1 4 203 204 205 301 302 303 304 305 306 401 402 403 404 3-36 DESCRIPTION REV.
PAGE 281
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 282
SECTION 3 BOOM FIGURE 3-9.
PAGE 283
SECTION 3 BOOM FIGURE 3-9. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (SIDE ENTRY PLATFORM) ITEM # PART NUMBER QTY.
PAGE 284
SECTION 3 BOOM FIGURE 3-9. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (SIDE ENTRY PLATFORM) (CONTINUED) ITEM # PART NUMBER QTY. 204 7017452 7017402 7012944 1 1 2 4641177 Ref 7012989 7012953 7012914 7012918 7023911 7012967 7023912 7012967 7017452 7017402 7012944 1 1 2 2 1 1 1 1 2 2 4 205 301 302 303 304 305 306 3-40 DESCRIPTION REV.
PAGE 285
SECTION 4 PLATFORM 3121243 450A & 450AJ Series II 4-1
PAGE 286
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 287
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 51 52 53 54 3121243 PART NUMBER QTY. 3510738 3510744 3510742 3510754 3510693 Ref Ref Ref Ref Ref Ref 3510825 Ref 3510779 3510780 Ref Ref Ref Not Used 0100040 Not Used 2080040 2600216 2600219 2940074 3311001 Not Used See Note 3520072 3539685 3911008 4060803 4220165 Not Used 4751000 DESCRIPTION PLATFORM ASSEMBLIES (WITH GATE) 6ft (1.
PAGE 288
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # PART NUMBER QTY. 55 56 Not Used See Note 1 57 58 59 60 4420055 Not Used 4740411 4845288 4 Platform Weldment (Note: Not Available Purchase Platform Assembly.
PAGE 289
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 290
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 291
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & ALL BELGIUM BUILT MACHINES) ITEM # PART NUMBER QTY. DESCRIPTION Use 1001144025 Use 1001144026 Use 1001144027 Ref Ref Ref Ref Ref PLATFORM ASSEMBLIES: 6ft (1.83m) with No Mesh (was p/n 3510832) 5ft (1.52m) with No Mesh (was p/n 3510831) 4ft (1.22m) with No Mesh (was p/n 3510830) Note: Original Equipment platform may have been replaced with Service Replacement platform.
PAGE 292
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & ALL BELGIUM BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER 104 0861512 0272970 QTY.
PAGE 293
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & ALL BELGIUM BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 294
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 295
SECTION 4 PLATFORM FIGURE 4-3. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 3121243 3510884 Ref 0681822 1060919 1705014 1706385 2410014 3271805 3311605 See Note 3520072 3900054 4751800 0962270 0681814 4 1 1 1 1 6 1 1 1 1 8 2 4 DESCRIPTION REV. Note: USA Built Machines Only. Note: Available only on 450A Series II ANSI & CSA Spec Machines.
PAGE 296
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 297
SECTION 4 PLATFORM FIGURE 4-4. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # PART NUMBER 0274240 0274927 1 2 3 4 5 6 7 0100011 0200048 0630462 0641414 0721005 See Note 1060341 QTY. DESCRIPTION Ref Ref Note: USA Built Machines Only. Note: Fall Arrest Platforms available on ANSI & CSA Specs Only. Ref Ref Ref AR 2 8 8 4 AR 15ft/4.6m 22.7ft/6.
PAGE 298
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 299
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY. 0861512 Ref 0100009 Not Used 0100048 0100081 0140011 0641406 0641416 AR Sealant AR AR 1 4 4 1 Ref Grease, Dielectric Adhesive #454 Alarm Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 2in Box, Console Options: Note: For USA Built Machines SN 0300067695 to SN 0300068927 either p/n 0861441 or 0861414 Box may have been used.
PAGE 300
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 301
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 107 108 3931672 3520174 1 3 0861441 Ref Use 0861441 Use 0861441 3311601 3420156 0630568 4711500 1 1 1 2 1 2 Console Top (Note: Not Available for Purchase.) Console Bottom (Note: Not Available for Purchase.
PAGE 302
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 701 PART NUMBER QTY. 4460598 4460426 4460598 4460426 0271340 Ref 4360328 3790012 1 1 Ref 801 1 Use 1702676 1702676 802 4360336 4360331 4360331 3790012 0256632 0272110 0272110 901 1703084 1705212 1705212 4-18 Ref Ref Ref Ref DESCRIPTION REV.
PAGE 303
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 304
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 305
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # PART NUMBER QTY.
PAGE 306
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 109 110 111 112 70002734 70002735 70002906 Use 1001129555 7022819 4460871 4 1 1 1 1 6 Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase.) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female 4-22 450A & 450AJ Series II REV.
PAGE 307
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 308
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 309
SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # PART NUMBER QTY.
PAGE 310
SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 109 Use 1001118416 Use 1001113961 4460871 1 1 7 Mechanical Assembly (Note: Not Available for Purchase.) Plug, Male - 8 Position (Black) (was p/n 7022825) Socket, Female 7022812 70002727 Ref Ref Ref 201 202 203 204 205 206 207 7003972 7003973 7003980 7019167 7019164 7019165 1 2 4 4 1 1 1 7019196 70002729 2 208 209 210 4-26 7019166 7003982 7003983 7019194 7003989 2 1 2 REV.
PAGE 311
SECTION 5 CYLINDER 3121243 450A & 450AJ Series II 5-1
PAGE 312
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 313
SECTION 5 CYLINDER FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO SN 0300107512) ITEM # 1 2 3 PART NUMBER QTY.
PAGE 314
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 315
SECTION 5 CYLINDER FIGURE 5-2. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (SN 0300107512 TO SN 0300124000) ITEM # 1 2 3 4 5 6 7 8 9 10 to 14 15 3121243 PART NUMBER QTY.
PAGE 316
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 317
SECTION 5 CYLINDER FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 318
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 319
SECTION 5 CYLINDER FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 320
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 321
SECTION 5 CYLINDER FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 322
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 323
SECTION 5 CYLINDER FIGURE 5-6. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 to 20 21 22 23 24 25 26 27 28 29 to 49 50 3121243 DESCRIPTION REV. Note: Original Equipment component may have been replaced with Service Replacement component. Identify p/n stamped on cylinder before ordering parts.
PAGE 324
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 325
SECTION 5 CYLINDER FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 326
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 327
SECTION 5 CYLINDER FIGURE 5-8. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 328
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 329
SECTION 5 CYLINDER FIGURE 5-9. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY.
PAGE 330
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 331
SECTION 5 CYLINDER FIGURE 5-10. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY.
PAGE 332
SECTION 5 CYLINDER FIGURE 5-11.
PAGE 333
SECTION 5 CYLINDER FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 334
SECTION 5 CYLINDER FIGURE 5-12.
PAGE 335
SECTION 5 CYLINDER FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 336
SECTION 5 CYLINDER FIGURE 5-13.
PAGE 337
SECTION 5 CYLINDER FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 338
SECTION 5 CYLINDER FIGURE 5-14.
PAGE 339
SECTION 5 CYLINDER FIGURE 5-14. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 to 22 23 24 to 49 50 3121243 DESCRIPTION REV. Note: Original Equipment component may have been replaced with Service Replacement component. Identify p/n stamped on cylinder before ordering parts.
PAGE 340
SECTION 5 CYLINDER FIGURE 5-15.
PAGE 341
SECTION 5 CYLINDER FIGURE 5-15. USA BUILT MACHINES/STEER CYLINDER (PRIOR TO SN 0300087393) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 342
SECTION 5 CYLINDER FIGURE 5-16.
PAGE 343
SECTION 5 CYLINDER FIGURE 5-16. USA BUILT MACHINES/STEER CYLINDER (SN 0300087393 TO SN 0300124000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121243 PART NUMBER QTY.
PAGE 344
SECTION 5 CYLINDER FIGURE 5-17.
PAGE 345
SECTION 5 CYLINDER FIGURE 5-17. USA BUILT MACHINES/TELESCOPE CYLINDER ITEM # PART NUMBER QTY.
PAGE 346
SECTION 5 CYLINDER FIGURE 5-18.
PAGE 347
SECTION 5 CYLINDER FIGURE 5-18. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO SN 1300003222) ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 29 30 3121243 DESCRIPTION REV.
PAGE 348
SECTION 5 CYLINDER FIGURE 5-19.
PAGE 349
SECTION 5 CYLINDER FIGURE 5-19. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (SN 1300003222 TO SN 1300006000) ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 to 14 15 3121243 DESCRIPTION REV.
PAGE 350
SECTION 5 CYLINDER FIGURE 5-20.
PAGE 351
SECTION 5 CYLINDER FIGURE 5-20. BELGIUM BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 352
SECTION 5 CYLINDER FIGURE 5-21.
PAGE 353
SECTION 5 CYLINDER FIGURE 5-21. BELGIUM BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 to 27 28 29 30 31 32 to 34 35 3121243 DESCRIPTION REV.
PAGE 354
SECTION 5 CYLINDER FIGURE 5-22.
PAGE 355
SECTION 5 CYLINDER FIGURE 5-22. BELGIUM BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 to 18 19 20 21 22 23 24 25 26 27 28 29 30 to 34 35 3121243 DESCRIPTION REV.
PAGE 356
SECTION 5 CYLINDER FIGURE 5-23.
PAGE 357
SECTION 5 CYLINDER FIGURE 5-23. BELGIUM BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 29 30 31 to 34 35 3121243 DESCRIPTION REV.
PAGE 358
SECTION 5 CYLINDER FIGURE 5-24.
PAGE 359
SECTION 5 CYLINDER FIGURE 5-24. BELGIUM BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 3121243 DESCRIPTION REV.
PAGE 360
SECTION 5 CYLINDER FIGURE 5-25.
PAGE 361
SECTION 5 CYLINDER FIGURE 5-25. BELGIUM BUILT MACHINES/STEER CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 to 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 3121243 DESCRIPTION REV.
PAGE 362
SECTION 5 CYLINDER FIGURE 5-26.
PAGE 363
SECTION 5 CYLINDER FIGURE 5-26. BELGIUM BUILT MACHINES/TELESCOPE CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 5A 6 7 8 9 10 to 12 13 14 15 16 17 18 19 20 21 to 22 23 24 25 26 27 28 29 30 3121243 DESCRIPTION REV.
PAGE 364
SECTION 5 CYLINDER FIGURE 5-26. BELGIUM BUILT MACHINES/TELESCOPE CYLINDER (CONTINUED) ITEM # 5-54 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 365
SECTION 6 HYDRAULIC 3121243 450A & 450AJ Series II 6-1
PAGE 366
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 367
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES PRIOR TO SN 0300077285 & BELGIUM BUILT MACHINES PRIOR TO SN 1300000353) ITEM # 1 2 3 4 5 6 7 8 9 10 11 3121243 PART NUMBER QTY. 2792472 Ref Ref 2110404 2110406 2110606 2130604 2170404 2221083 2753540 2753543 2753576 2753577 2753544 3 3 2 1 1 1 1 2 1 2 1 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 2WD REV.
PAGE 368
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 369
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES SN 0300077285 TO SN 0300107512 & BELGIUM BUILT MACHINES SN 1300000353 TO SN 1300003222) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121243 PART NUMBER QTY. 2792619 Ref Ref 2110404 2110406 2110606 2130404 2130604 2150404 2170504 2170506 2753935 2753934 2753936 2753937 2753625 2753577 2753544 3 3 2 2 1 1 1 1 1 1 2 1 1 2 1 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 2WD REV.
PAGE 370
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 371
SECTION 6 HYDRAULIC FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES SN 0300107512 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300003222 TO SN 1300006000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3121243 PART NUMBER QTY.
PAGE 372
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 373
SECTION 6 HYDRAULIC FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES PRIOR TO SN 0300077285 & BELGIUM BUILT MACHINES PRIOR TO SN 1300000353) ITEM # 1 2 3 4 5 6 7 8 9 10 3121243 PART NUMBER QTY. 2792474 Ref Ref 2110404 2110406 2110606 2130604 2170404 2221083 2753540 2753543 2753576 2753577 2 2 2 1 1 1 1 2 1 2 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD REV.
PAGE 374
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 375
SECTION 6 HYDRAULIC FIGURE 6-5. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES SN 0300077285 TO SN 0300107512 & BELGIUM BUILT MACHINES SN 1300000353 TO SN 1300003222) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121243 PART NUMBER QTY. 2792620 RefRef 2110404 2110406 2110606 2130404 2130604 2150404 2170504 2170506 2753935 2753934 2753936 2753937 2753625 2753577 2 2 2 2 1 1 1 1 1 1 2 1 1 2 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM 4WD REV.
PAGE 376
SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 377
SECTION 6 HYDRAULIC FIGURE 6-6. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES SN 0300107512 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300003222 TO SN 1300006000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121243 PART NUMBER QTY.
PAGE 378
SECTION 6 HYDRAULIC FIGURE 6-7.
PAGE 379
SECTION 6 HYDRAULIC FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # PART NUMBER QTY. 2792470 2792706 Ref Ref Ref DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS: USA Built Machines Prior to SN 0300087631 USA Built Machines SN 0300087631 to SN 0300100514 with Caterpillar/Deutz/Ford/Perkins Engines USA Built Machines SN 0300100514 to SN 0300107512 with Caterpillar/Deutz/Ford/Perkins Engines See Figure 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD Ref See Figure 6-8.
PAGE 380
SECTION 6 HYDRAULIC FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # PART NUMBER QTY. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2753605 2753909 2753607 2753608 2753588 2753587 2753588 2753575 2753609 2753610 2753596 2753592 2753593 2753940 2221216 2 2 1 1 1 1 1 1 2 1 1 1 1 2 1 6-16 DESCRIPTION REV.
PAGE 381
SECTION 6 HYDRAULIC FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 382
6-18 450A & 450AJ Series II 1 5 1 2 39 2 24 4 4 4 4 38 38 27 11 27 37 5 37 25 7 26 26 10 2 13 6 3 2 8 14 12 13 10 28 6 44 40 9 1 8 2 10 29 23 31 30 22 15 35 32 34 17 41 21 36 16 43 20 42 18 19 SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 383
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # PART NUMBER QTY. See Figure 6-7. Ref Ref DESCRIPTION REV. DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS: USA Built Machines Prior to SN 0300087631 DRIVE HYDRAULIC DIAGRAM - 2WD See Figure 6-7.
PAGE 384
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # PART NUMBER QTY. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 2221216 2753595 2753752 2753588 Not Used 2753609 2753578 2753610 2753939 2110406 2753940 2753585 Not Used 2131216 2753597 2753608 1 1 1 1 Fitting, Straight Hose Hose Hose 2 1 1 2 2 2 1 Hose Hose Hose Hose Fitting, Straight Hose Hose 1 1 1 Fitting, Elbow Hose Hose 6-20 DESCRIPTION 450A & 450AJ Series II REV.
PAGE 385
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 386
6-22 450A & 450AJ Series II HYD. BRAKES 30 5 30 17 4 29 2-SPEED RIGHT REAR DRIVE MOTOR 2-SPEED 28 4 4 29 1 2 1 2 LEFT REAR DRIVE MOTOR 2 3 4 5 19 35 19 34 REF. LOCK OUT CIR.
PAGE 387
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # PART NUMBER QTY. See Figure 6-7. Ref Ref DESCRIPTION REV. DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS: USA Built Machines Prior to SN 0300087631 DRIVE HYDRAULIC DIAGRAM - 2WD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121243 See Figure 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD Ref USA Built Machines SN 0300087631 to SN 0300100514 with Caterpillar/Deutz/Ford/Perkins Engines See Figure 6-8.
PAGE 388
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # PART NUMBER QTY. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2753610 2753939 2110406 2753940 2131216 2753698 2753843 2753787 2170512 2753688 2111216 2110404 2221183 2753604 1 2 2 2 1 1 1 1 2 1 1 1 1 2 6-24 DESCRIPTION REV.
PAGE 389
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 390
6-26 450A & 450AJ Series II 16 3 12 25 16 3 4 26 4 4 4 2 2 34 34 27 35 27 12 40 31 3 4 4 5 11 13 3 14 8 35 38 17 18 1 30 6 3 28 1 8 36 14 14 39 36 12 13 32 37 28 4 4 4 4 37 42 41 7 7 33 8 29 12 29 16 8 49 8 46 15 52 10 3 48 45 20 47 19 21 50 44 51 23 43 22 24 9 SECTION 6 HYDRAULIC FIGURE 6-10.
PAGE 391
SECTION 6 HYDRAULIC FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM # PART NUMBER QTY. DESCRIPTION 2792471 2792708 Ref Ref Ref DRIVE HYDRAULIC DIAGRAM - 4WD USA Built Machines Prior to SN 0300087631 USA Built Machines SN 0300087631 to SN 0300107512 with Caterpillar/Deutz/Ford/Perkins Engines USA Built Machines to SN 0300107512 to SN 0300124000 with Caterpillar/Deutz/Ford/Perkins Engines See Figure 6-11.
PAGE 392
SECTION 6 HYDRAULIC FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 393
SECTION 6 HYDRAULIC FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 394
6-30 450A & 450AJ Series II 2 BRAKE 10 14 7 14 10 BRAKE 2 S S C C 7 C C B A 15 15 A B 3 3 3 3 RIGHT REAR DRIVE MOTOR 1 1 LEFT REAR DRIVE MOTOR 18 21 21 2 19 20 21 16 21 36 REF. LOCK OUT CIR.
PAGE 395
SECTION 6 HYDRAULIC FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM # PART NUMBER See Figure 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ref Ref DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 4WD USA Built Machines Prior to SN 0300087631 REV. 6 See Figure 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD Ref USA Built Machines SN 0300087631 to SN 0300107512 with Caterpillar/Deutz/Ford/Perkins Engines 3 2792782 Ref 4 See Figure 6-10.
PAGE 396
SECTION 6 HYDRAULIC FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 397
SECTION 6 HYDRAULIC FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 398
6-34 450A & 450AJ Series II 25 1 2 4 1 2 1 5 26 14 29 27 9 16 16 1 34 30 16 2 32 28 31 1 4 8 38 12 39 12 35 36 33 1 10 30 16 9 41 40 15 2 11 46 9 42 16 37 13 9 9 17 54 45 3 18 44 13 51 48 7 19 50 52 20 CAT/DEUTZ/ FORD ENGINES 6 47 24 21 55 49 22 23 43 GM 48 ENGINES SECTION 6 HYDRAULIC FIGURE 6-12.
PAGE 399
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER QTY.
PAGE 400
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER 27 QTY.
PAGE 401
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. 54 55 2130606 2 1 2170808 2170706 3121243 DESCRIPTION REV.
PAGE 402
SECTION 6 HYDRAULIC FIGURE 6-13.
PAGE 403
SECTION 6 HYDRAULIC FIGURE 6-13. TOW BAR HYDRAULIC DIAGRAM ITEM # 1 2 3 4 3121243 PART NUMBER QTY. 2792473 Ref 2220240 2221090 2753615 2753616 1 2 1 1 DESCRIPTION TOW BAR HYDRAULIC DIAGRAM REV.
PAGE 404
SECTION 6 HYDRAULIC FIGURE 6-14. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams with asterick (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Customer Service Department.
PAGE 405
SECTION 6 HYDRAULIC ITEM # PART NUMBER QTY.
PAGE 406
SECTION 6 HYDRAULIC ITEM # 6-42 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 407
SECTION 7 ELECTRICAL 3121243 450A & 450AJ Series II 7-1
PAGE 408
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. 0257887 Ref ALARM ELECTRICAL DIAGRAM 0258921/1283002 Ref ETHER START ELECTICAL DIAGRAM Ref Ref REV. 4933216 4933239 4933300 4933216 4933239 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 4933300 Ref 4933216 4933300 See Note 4933300 Ref Ref Ref Ref Ref GENERATOR ELECTRICAL DIAGRAM (2500W) Note: For Diagram for Machines with SkyPower Generator, see JLG Supplement P/N 3124242.
PAGE 409
SECTION 7 ELECTRICAL ITEM # PART NUMBER QTY.
PAGE 410
SECTION 7 ELECTRICAL ITEM # PART NUMBER QTY. DESCRIPTION Continued 1870144 Ref Ref Ref Ref Ref Ref STANDARD ELECTRICAL SCHEMATIC Ford Engine (All Machines) GM Engine Machines: USA Built Machines Prior to SN 0300099085 USA Built Machines SN 0300099085 to SN 0300124000 Perkins Engine (All Machines) 1870191 1870215 1870215 7-4 450A & 450AJ Series II REV.
PAGE 411
SECTION 7 ELECTRICAL ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 412
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 413
SECTION 7 ELECTRICAL 2500W GENERATOR 701K 701B 701L GENERATOR CONTROL BOX 712J 713G 226* 267** ALTERNATOR 427 428 429 448 BOSCH FUEL REGULATOR (GM) 435 434 SPEED PICK-UP (DEUTZ) 467 466 610A 610B ENGINE HARNESS (DEUTZ) 437 438 439 610 462 450 706D 608A ENGINE CONTROL 605B (DEUTZ) 605A 605E 436 AUX PUMP 601B 426 601B 610A 605D 420 + 420 – 601A 2 SPEED & BRAKE VALVE HYDRAULIC THROTTLE 601C PUMPS ACTUATOR STARTER (CAT & PERKINS) SENDING UNIT FUEL (CAT & ON PERKINS) (CAT & 434 PERKINS) 60
PAGE 414
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # 1 to 2 3 4 to 37 38 39 40 41 42 43 44 45 46 46A 46B 47 47A 48 to 52 53 53A 53B 53C 54 101 102 103 104 105 106 107 108 109 7-8 PART NUMBER QTY. 0861512 Ref Not Used 0100048 Not Used 4460428 Not Used 4460470 4460471 Not Used 4460708 4460905 Not Used 4922533 4460226 4460880 4922666 4460226 4460761 4460227 Not Used 0272970 1060918 4460071 4460226 4460464 4922669 Ref 8ft/2.
PAGE 415
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 201 to 204 205 206 to 208 209 210 211 to 212 213 0271311 Ref 0271310 0273279 1001097502 1001097503 0271122 Ref Ref Ref Ref Ref 0271206 0273280 0275116 0275786 Ref Ref Ref Ref Not Used 4460425 Not Used 4460865 2820031 4460866 2820031 Not Used 1 1 AR 1 AR 1 4922530 4923458 34ft/10.
PAGE 416
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 417
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 234 QTY. 1 4460425 1321692 1321692 1321692 1321694 235 to 250 253 254 254A 254B 254C 255 255A 256 257 258 259 to 260 261 262 263 3121243 REV.
PAGE 418
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 263A 4460865 4460465 4460509 4460466 4460473 4460473 1671092 4460959 2 22 8 4 1 1 1 1 AR 0 1 1 Connector - 19 Position Socket, Female 18 Gauge Socket, Female 12 Gauge Seal, Plug Clamp. Cable Clamp.
PAGE 419
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 420
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 421
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 422
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 433 434 Not Used QTY.
PAGE 423
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 424
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 425
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 426
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 612 QTY. 1 4922714 4923467 8.5ft/2.
PAGE 427
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 428
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 701B cont’d 1001141968 1001141969 701C QTY. 1 4460205 4460233 See Note 4461196 4461202 4461205 4461249 4461199 Not Required 701D 0903484 1 701E 0903612 1 701F 1 1705325 3252507 701G 1 2902549 1001096070 See Note 0861880 4460956 4460957 701H 1 Ref 1 1 1 2 4460633 1001097150 701J 1060908 701K 4460968 See Note 4460071 7-22 AR 6ft/1.8m 12ft/3.7m 1 1 DESCRIPTION REV.
PAGE 429
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 701L Part of Item 701A 4060700 See Note 4060092 3960422 701M QTY.
PAGE 430
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 1001100346 1001100342 1001100343 1001100344 702 4921829 1 4921954 1 See Note 1 Ref 1060494 1060461 702A 4460205 4460233 702B 4460134 4460701 See Note 4461197 4461203 4461206 4461203 4461206 4461250 4461200 7-24 AR AR 6ft/1.83m 26ft/8m 1 1 1 1 1 DESCRIPTION REV.
PAGE 431
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 703 QTY.
PAGE 432
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 703B QTY.
PAGE 433
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0861542 0861567 Ref Ref Ref 2ft/.6m 705 705A 1060494 See Note 705B 705C 705D 705E 705F 2.5ft/.
PAGE 434
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 709 37ft/11.
PAGE 435
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 801 802 7002821 7002823 1 1 803 4460467 1 804 4460510 1 805 806 806A 806B 806C 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 1 1 1 1 2 8 1 807 3121243 DESCRIPTION REV.
PAGE 436
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 7-30 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 437
SECTION 8 DECALS 3121243 450A & 450AJ Series II 8-1
PAGE 438
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO SN 0300069155) 6 18 2 101 44 450A ERIES II 10 29 30 11 31 32 14 38 5 1 12 7 36 8 37 26 AJ 4 450 ONLY 3 450AJ ONLY 13 23 450AJ ONLY 12 28 31 32 4 27 450AJ ONLY 4 27 26 18 16 17 3 45 33 34 9 9 10 43 HYDRAULIC OIL TANK REF.
PAGE 439
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # PART NUMBER QTY.
PAGE 440
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # PART NUMBER 37 38 39 to 42 43 44 45 101 8-4 Not Required 1701543 1700818 Not Used 1704412 3252768 1704885 QTY. AR 0 1 1 1 1 2 0272341 Ref 1705363 1 DESCRIPTION REV.
PAGE 441
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 442
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) 6 18 2 101 44 450A 373A 373C ERIES II 36 10 14 233 37 26 4 LOCATION FOR 450A 308 1 11 5 ONLY 3 27 12 LOCATION FOR 450A ONLY 4 12 27 LOCATION FOR 450AJ ONLY 11 4 26 13 4 23 18 320 9 45 16 28 31 32 33 29 30 31 32 17 3 10 15 26 43 HYDRAULIC OIL TANK REF.
PAGE 443
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) ITEM # 1 2 3 4 5 PART NUMBER QTY.
PAGE 444
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) ITEM # PART NUMBER QTY.
PAGE 445
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 446
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) 6 18 2 44 450A ERIES II 10 29 30 11 31 32 39 14 38 5 1 12 7 36 8 37 26 AJ 4 450 ONLY 3 450AJ ONLY 13 23 450AJ ONLY 12 28 31 32 27 450AJ ONLY 4 27 26 18 16 17 4 3 45 33 34 9 10 43 HYDRAULIC OIL TANK REF.
PAGE 447
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # PART NUMBER QTY.
PAGE 448
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # PART NUMBER 6 7 to 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 8-12 QTY.
PAGE 449
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # PART NUMBER 34 35 36 QTY. 1 1703985 1703982 1703984 1703980 1703981 1703983 1703486 4 1 1701542 1701505 37 Not Required 1701543 38 Not Required 1700818 1704271 1702720 39 40 to 42 43 44 45 3121243 3252221 Not Required Not Used 1704412 3252768 1704885 AR 0 1 AR 0 1 1 1 AR 1 0 1 1 2 DESCRIPTION REV.
PAGE 450
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) 6 18 2 101 44 450A 173A 173C ERIES II 36 10 11 14 233 37 26 4 LOCATION FOR 450A 39 CSA SPEC ONLY 1 13 5 ONLY 3 27 12 LOCATION FOR 450A ONLY 4 12 27 LOCATION FOR 450AJ ONLY 11 4 26 13 4 23 18 120 9 45 16 28 31 32 33 34 29 30 31 32 17 3 10 15 26 43 HYDRAULIC OIL TANK REF.
PAGE 451
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) ITEM # PART NUMBER QTY.
PAGE 452
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER 7 to 8 9 10 11 Not Used 1702774 1702773 12 13 1704002 Not Required 1704000 1705969 1704001 1704277 1703996 1707134 1703996 1707060 1703996 1707055 1703996 1707059 1703996 1707058 1703996 1707056 8-16 QTY. 3 2 2 3 2 DESCRIPTION REV.
PAGE 453
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER 14 QTY.
PAGE 454
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 455
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300006000) (CONTINUED) ITEM # 120 121 to 172 173 173A 173B 173C 173D 3121243 PART NUMBER QTY. 0010578 Ref 0272165 4420051 Not Used 21.7ft/6.61m 0272580 1704951 1703486 0272581 1704957 1703486 Ref Ref Ref 2 4 Ref 2 4 DESCRIPTION REV.
PAGE 456
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) 18 2 44 450A ERIES II 7 8 10 29 30 31 32 4 (CE SPEC) 26 12 450A ONLY 4 (AUSTRALIAN SPEC) 1 3 450AJ ONLY (AUSTRALIAN SPEC) 450AJ ONLY 23 12 28 31 32 4 27 450A ONLY 4 27 26 18 16 35 17 45 33 34 9 10 26 43 15 HYDRAULIC OIL TANK REF.
PAGE 457
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) ITEM # PART NUMBER QTY.
PAGE 458
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 459
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES PRIOR TO SN 0300069155) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 460
SECTION 8 DECALS FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300074819 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300000180) 18 2 44 450A 173A 173C ERIES II 8 10 26 1 4 (CE SPEC) 3 4 12 4 450A ONLY (AUSTRALIAN SPEC) 27 LOCATION FOR450 A ONLY 450AJ ONLY (AUSTRALIAN SPEC) 12 LOCATION FOR 450AJ ONLY 4 27 26 4 23 18 120 9 45 16 28 31 32 17 15 33 29 30 31 32 10 26 43 HYDRAULIC OIL TANK REF.
PAGE 461
SECTION 8 DECALS FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300074819 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300000180) ITEM # PART NUMBER QTY.
PAGE 462
SECTION 8 DECALS FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300074819 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300000180) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 463
SECTION 8 DECALS FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300069155 TO SN 0300074819 & BELGIUM BUILT MACHINES SN 1300000001 TO SN 1300000180) (CONTINUED) ITEM # 3121243 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
PAGE 464
SECTION 8 DECALS FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300074819 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000180 TO SN 1300006000) 18 2 44 450A 173A 173C ERIES II 8 10 26 1 4 (CE SPEC) 3 4 12 4 450A ONLY (AUSTRALIAN SPEC) 27 LOCATION FOR450 A ONLY 450AJ ONLY (AUSTRALIAN SPEC) 12 LOCATION FOR 450AJ ONLY 4 27 26 4 23 18 120 9 45 16 28 31 32 17 15 33 29 30 31 32 10 26 43 HYDRAULIC OIL TANK REF.
PAGE 465
SECTION 8 DECALS FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300074819 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000180 TO SN 1300006000) ITEM # PART NUMBER QTY.
PAGE 466
SECTION 8 DECALS FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES SN 0300074819 TO SN 0300124000 & BELGIUM BUILT MACHINES SN 1300000180 TO SN 1300006000) (CONTINUED) ITEM # PART NUMBER QTY. 43 44 45 46 47 48 1704412 3252768 1704885 0641406 1705821 1705822 1 1 2 4 1 1 0010578 Ref 0272165 4420051 Not Used 21.7ft/6.61m 120 121 to 172 173 173A 173B 173C 173D 8-30 0272580 1704951 1703486 0272581 1704957 1703486 Ref Ref Ref 2 4 Ref 2 4 DESCRIPTION REV.
PAGE 467
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
PAGE 468
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 469
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 QTY.
PAGE 470
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
PAGE 471
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
PAGE 472
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
PAGE 473
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121243 PART NUMBER QTY.
PAGE 474
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-6 PART NUMBER QTY. DESCRIPTION REV.
PAGE 475
SECTION 11 PART NUMBER INDEX Part Number 0010578 0020005 0060050 0060062 0060096 0080163 0080181 0080201 0080214 0080231 0100009 0100010 0100011 0100019 0100020 0100035 0100038 0100040 0100048 3121243 Page 8-8, 8-19, 8-26, 8-30 ....................... 1-69 .....3-19, 3-23, 3-31 .............. 3-15, 3-31 .............. 3-19, 3-31 2-35, 2-43, 2-85, 291 .....2-22, 2-74, 2-96 2-22, 2-49, 2-57, 270, 2-74, 2-96 .............. 2-49, 2-58 2-33, 2-41, 2-82, 289 ....................... 4-15 ...................
PAGE 476
SECTION 11 Part Number 0272299 0272300 0272320 0272340 0272341 0272356 0272357 0272360 0272361 0272448 0272489 0272490 0272491 0272497 0272498 0272499 0272500 0272501 0272502 0272503 0272521 0272529 0272530 0272573 0272574 0272575 0272576 0272577 0272578 0272579 0272580 0272581 0272588 0272590 0272594 0272599 0272606 0272607 0272614 0272615 0272616 0272639 0272652 0272660 0272664 0272665 0272669 0272891 0272892 0272893 0272894 0272895 0272907 0272919 0272920 0272921 0272922 0272942 0272970 11-2 PART NUMB
PAGE 477
SECTION 11 Part Number 0641407 0641408 0641409 0641410 0641414 0641416 0641418 0641420 0641422 0641505 0641506 0641507 0641508 0641510 0641512 0641514 0641518 0641520 0641524 0641526 0641528 0641530 0641538 0641542 0641560 0641604 0641605 0641606 3121243 Page 41, 2-49, 2-58, 2-70, 2-74, 2-76, 2-81, 2-82, 2-89, 2-96, 2-98, 3-6, 3-11, 3-19, 3-23, 4-4, 4-7, 4-9, 415, 8-8, 8-18, 826, 8-30 ...
PAGE 478
SECTION 11 Part Number 0861782 0861880 0902109 0902206 0902443 0902444 0902457 0902504 0902520 0902535 0902539 0902724 0902740 0902751 0902756 0902952 0903010 0903063 0903484 0903612 0940048 0940071 0940083 0940167 0940177 0961845 0961890 0961893 0961897 0961947 0961948 0961950 0961951 0962140 0962172 0962185 0962257 0962270 0962293 11-4 PART NUMBER INDEX Page ....................... 7-21 ....................... 7-22 ......................... 2-8 .....................
PAGE 479
SECTION 11 Part Number Page 1060279 8-3, 8-7, 8-12, 8-18, 8-22, 8-26, 8-29 1060341 .............. 4-13, 7-28 1060343 ....................... 7-27 1060461 .............. 7-10, 7-24 1060494 . 3-5, 7-10, 7-24, 727, 7-28 1060584 ....................... 1-65 1060625 .....2-26, 2-39, 2-77 1060626 .....2-26, 2-39, 2-77 1060633 ....................... 7-29 1060663 ......................... 4-9 1060708 ....................... 7-27 1060896 ................ 7-9, 7-11 1060902 .......3-6, 3-11, 7-20 1060903 .........
PAGE 480
SECTION 11 Part Number 1702961 1702962 1703067 1703084 1703162 1703175 1703450 1703486 1703518 1703689 1703690 1703691 1703797 1703798 1703804 1703805 1703808 1703876 1703923 1703924 1703925 1703926 1703927 1703928 1703929 1703930 1703931 1703932 1703933 1703934 1703935 1703936 1703937 1703938 1703939 1703940 1703947 1703948 1703949 1703950 1703951 1703952 1703980 1703981 1703982 1703983 1703984 1703985 1703992 1703996 1704000 1704001 1704002 11-6 PART NUMBER INDEX Page ................ 8-8, 10-2 ...
PAGE 481
SECTION 11 Part Number Page 2110812 .............. 6-27, 6-31 2111010 2-26, 2-78, 2-91, 296, 2-132, 2138, 6-15, 6-27 2111212 6-15, 6-19, 6-23, 627, 6-32, 6-35 2111216 .....6-24, 6-27, 6-35 2111612 2-26, 2-78, 2-91, 296, 2-138, 6-28 2111616 2-26, 2-132, 6-15, 619 2111620 6-15, 6-19, 6-23, 627, 6-31, 6-35 2120150 ......................... 2-3 2120163 ......................... 2-3 2120209 ......................... 2-3 2120210 ..................
PAGE 482
SECTION 11 Part Number 2753549 2753550 2753551 2753552 2753553 2753554 2753555 2753556 2753557 2753558 2753559 2753560 2753561 2753562 2753563 2753565 2753566 2753567 2753568 2753569 2753570 2753571 2753572 2753573 2753574 2753575 2753576 2753577 2753578 2753579 2753580 2753581 2753582 2753584 2753585 2753587 2753588 2753589 2753590 2753591 2753592 2753593 2753594 2753595 2753596 2753597 2753598 2753599 2753600 2753601 2753602 2753603 2753604 2753605 11-8 PART NUMBER INDEX Page .......................
PAGE 483
SECTION 11 Part Number 3220154 3250585 3250872 3251102 3251242 3251243 3251813 3252221 3252347 3252507 3252692 3252693 3252764 3252768 3271805 3272005 3272201 3272605 3290405 3290501 3290505 3290601 3290605 3290801 3300106 3300151 3300205 3300220 3300243 3300255 3300279 3300315 3300353 3300408 3300420 3310805 3311001 3311005 3311401 3311402 3311405 3121243 Page .....2-23, 2-75, 2-97 ......................... 4-9 ....................... 1-66 .....2-104, 2-110, 2114, 2-121, 2126, 4-17 .....
PAGE 484
SECTION 11 Part Number 3572750 3572826 3573024 3573667 3573895 3573937 3574066 3574162 3574225 3574253 3574259 3574264 3574282 3574496 3574532 3575359 3575705 3576939 3576972 3577130 3577131 3577132 3577133 3577134 3577135 3577139 3580134 3580158 3580250 3580276 3580307 3580312 3580313 3580315 3580324 3580325 3580348 3600279 3600296 3600316 3600318 3600377 3600385 3600406 3600407 11-10 PART NUMBER INDEX Page ......................... 3-4 ......................... 3-4 .....................
PAGE 485
SECTION 11 Part Number Page 4360294 ..................... 2-110 4360321 3-6, 3-11, 3-12, 7-20 4360328 2-155, 4-16, 4-18, 91 4360331 ................ 4-18, 9-1 4360336 2-56, 2-68, 2-104, 2110, 2-114, 2118, 2-121, 2126, 2-160, 4-9, 4-17, 4-18, 9-1 4360387 4-13, 4-16, 4-17, 9-1 4360392 2-23, 2-33, 2-42, 249, 2-59, 2-83 4360407 ................ 4-16, 9-1 4360436 ..................... 2-147 4360469 .............. 2-155, 9-1 4360470 .............. 2-155, 9-1 4360475 .....2-155, 4-16, 9-1 4360476 .....
PAGE 486
SECTION 11 Part Number 4568280 4568281 4568734 4568735 4568743 4568951 4568955 4569083 4569173 4569176 4569342 4569345 4640113 4640261 4640509 4640751 PART NUMBER INDEX Page ....................... 6-36 ....................... 6-36 ..................... 2-118 .......... 2-118, 2-122 .....2-23, 2-75, 2-97 ....................... 2-59 ....................... 2-59 ....................... 2-59 ....................... 2-59 .....2-23, 2-75, 2-98 ....................... 2-71 ....................... 2-71 ......
PAGE 487
SECTION 11 Part Number 4846725 4846733 4846734 4846806 4846820 4846821 4846905 4860178 4860179 4860193 4860218 4891500 4891600 4891800 4892000 4892200 4892600 4920385 4921829 4921954 4922482 4922484 4922521 4922522 4922523 4922530 4922531 4922532 4922533 4922637 4922638 4922641 4922642 4922643 4922666 4922669 4922714 4922737 4922757 4922764 4922770 4922857 4922858 4922881 4922905 4922925 3121243 Page ....................... 1-13 ....................... 1-15 ....................... 3-29 ..............
PAGE 488
SECTION 11 Part Number PART NUMBER INDEX Page 70002234 ...2-35, 2-44, 2-84 70002235 ...2-104, 2-108, 2113 70002239 ................... 2-108 70002240 ................... 2-108 70002257 ................... 2-138 7000229 .............. 1-31, 1-39 7000230 .............. 1-31, 1-39 70002307 ............ 2-52, 2-60 7000232 .............. 1-31, 1-39 70002390 ..................... 1-61 70002433 ................... 2-100 70002437 .......... 2-79, 2-100 7000246 .............. 1-31, 1-39 7000248 ..............
PAGE 489
SECTION 11 Part Number Page 7012943 . 2-5, 2-25, 2-34, 239, 2-50, 2-51, 2-57, 2-69, 2-81, 2-89, 9-1 7012944 . 2-5, 2-25, 2-34, 239, 2-50, 2-57, 2-69, 2-77, 2-81, 2-88, 2-89, 2-99, 3-36, 3-40, 9-1 7012953 . 2-5, 3-35, 3-36, 339, 3-40 7012967 2-5, 3-36, 3-39, 3-40 7012974 2-25, 2-34, 2-39, 250, 2-57, 2-69, 2-81, 2-88 7012975 ......................... 2-5 7012989 .............. 3-36, 3-40 7012995 2-25, 2-34, 2-39, 251, 2-57, 2-69, 2-81, 2-89 7012998 ......................... 2-5 7013701 ....................
PAGE 490
SECTION 11 Part Number 7020459 7020460 7020461 7020462 7020463 7020464 7020465 7020467 7020468 7020471 7020477 7020479 7020480 7020481 7020482 7020488 7020495 7021202 7021203 7021206 7021207 7021209 7021212 7021214 7021218 7021219 7021220 7021221 7021222 7021223 7021226 7021237 7021238 7021239 7021240 7021242 7021243 7021248 7021249 7021250 7021251 7021254 7021255 7021256 7021257 7021258 7021259 7021260 7021263 7021264 7021265 7021268 7021269 7021270 7021271 7021272 7021273 7021274 11-16 PART NUMBER INDE
PAGE 491
SECTION 11 Part Number 7024108 7024109 7024110 7024111 7024112 7024113 7024114 7024115 7024116 7024117 7024118 7024119 7024120 7024121 7024122 7024123 7024124 7024125 7024126 7024127 7024128 7024129 7024130 7024131 7024132 7024133 7024134 7024182 7024189 7024190 7024191 7024192 7024193 7024194 7024195 7024196 7024197 7024198 7024318 7024379 7024380 7024381 7024389 7024390 7024413 7024439 7024440 7024441 7024442 7024443 7024444 7024445 7024446 7024452 7024453 7024565 7024579 7024705 7024709 3121243 Page
PAGE 492
SECTION 11 Part Number PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 121, 2-126 7027965 ................ 2-70, 9-1 7027972 ................ 2-70, 9-1 7027989 ....................... 7-19 7027991 ....................... 7-19 7027994 ................ 2-71, 9-1 7027996 ....................... 2-70 7040050 ....................... 2-52 8008750 .....2-82, 2-89, 2-99 8180311 .....2-48, 2-59, 2-71 8786514 ....................... 1-23 8896941 .......................
PAGE 493
PAGE 494
3121243 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.