Illustrated Parts Manual Models 450A & 450AJ Series II SN 0300124000 TO SN 0300160835 & SN 1300006000 TO PRESENT & SN E300000100 TO SN E300001114 3121244 November 27, 2013
REVISION LOG NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the following countries: USA, Belgium or Romania. Refer to the Serial Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX), Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufactured in Romania will have a prefix of E3 (i.e.
REVISION LOG August 22, 2012 - Revised Manual (Edited to 0010717 Revision C & 0010718 Revision G) November 6, 2012 - Revised Manual (Edited to 0010717 Revision C & 0010718 Revision G) March 25, 2013 - Revised Manual (Edited to 0010717 Revision C & 0010718 Revision G) May 15, 2013 - Revised Manual (Edited to 0010717 Revision C & 0010718 Revision G) August 28, 2013 - Revised Manual (Edited to 0010717 Revision C & 0010718 Revision H) November 27, 2013 - Revised Manual B 450A & 450AJ Series II 3121244
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 2-30 2-31 2-32 2-33 2-34 TITLE PAGE NO. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . 2-158 GROUND CONTROL BOX ASSEMBLY (WITH UGM). . . . . . . . . . . . . . . . . . . . . . . . . . . 2-162 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . . 2-166 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-170 HOODS INSTALLATION . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 TITLE PAGE NO. USA BUILT MACHINES/TELESCOPE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BELGIUM & ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . BELGIUM & ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. iv TITLE 450A & 450AJ Series II PAGE NO.
SECTION 1 FRAME 3121244 450A & 450AJ Series II 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR ITEM # PART NUMBER QTY. Ref DESCRIPTION Note: USA Manufacture Only.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ITEM # PART NUMBER QTY. Ref DESCRIPTION Note: USA Manufacture Only.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # 201 202 203 204 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 0275853 Ref Ref WHEEL DRIVE INSTALLATION (2WD) Note: USA Manufacture Only.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0258028 Ref Ref 0272299 0258030 0270671 Ref Ref Ref 0270674 0258029 Ref Ref 0272300 0258031 0258831 Ref Ref Ref 1001103501 Ref 0259129 Ref 1001113366 Ref TIRE AND WHEEL INSTALLATIONS 12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA & Japanese Specs) 12 x 16.5 Pneumatic TS (Available on ANSI Specs) 12 x 16.5 Foam-Filled (Available on All Specs) 12 x 16.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER 202 QTY. 1 4520216 4520240 4520217 4520212 203 1 4640113 8786514 204 205 206 3121244 1 4860178 4860179 4860193 1120552 1705364 1 1 DESCRIPTION REV. Tire Options: 12 x 16.5 NHS (OTR Brand) 12 x 16.5 Non-Marking 33/1550 x 16.5 NHS (OTR Brand) 33/16LL x 16.1 Valve Stem Options (Pneumatic Only): All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy 33/1550 x 16.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # PART NUMBER QTY. 15 16 7024715 7024716 1 1 1-24 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD) ITEM # 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 to 49 50 3121244 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD) ITEM # 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 to 49 50 3121244 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-10.
SECTION 1 FRAME FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 202 QTY. 3 1704578 1704577 1701518 203 1 1703450 1704576 1704456 204 1 3250872 3252693 205 206 1-36 3252692 3820001 4420051 4 43in/1.1m DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-10. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-11.
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION ITEM # PART NUMBER QTY. 301 302 303 304 305 306 307 2780221 7012519 7012520 7012521 7012522 7012523 Use 1001102354 7016360 Ref 1 1 1 1 1 1 1 2900804 1 0270086 Ref Ref 401 402 403 404 405 7020279 7020280 7020281 7020282 7020283 7020284 30 30 AR AR AR AR 1 7020285 7020286 1-40 0270180 Ref Ref 0240049 64 0240152 32 3576939 32 0270186 0240050 Ref 64 DESCRIPTION REV.
SECTION 2 TURNTABLE 3121244 450A & 450AJ Series II 2-1
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121244 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. Ref 0273358 1001153365 1 2 0100019 Ref Ref Ref AR 1 0440272 1001153016 3 2 0641818 3931832 4 5 6 7 0682040 0682048 2160001 18 24 2 1 3160287 1001104850 8 2 4891800 4740171 9 101 102 103 3121244 4892000 42 1001102695 Ref 0100011 0641406 0641606 AR 1 2 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 104 105 106 107 108 109 110 111 112 113 114 115 116 2-8 QTY. 2 0641614 88261039 1320041 3311005 3311405 3931010 4360517 4460320 4460227 4711000 4711400 4711600 Use 1001145163 1001102526 1001102527 4740120 1 2 1 2 1 1 2 2 1 4 2 1 1 2 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-10 21 25 26 12 8 450A & 450AJ Series II 1 3 13 16 2 9 4 6 14 5 10 15 NOTE: FOR APPLICATION - SEE USAGE CHART ON PARTS LIST 7 23 11 22 17 19 20 SECTION 2 TURNTABLE FIGURE 2-4.
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY ITEM # PART NUMBER QTY. Ref Ref DESCRIPTION USAGE CHART: Original Equipment Motor for Machines SN 0300124000 to SN 0300137175 & Machines SN 1300006000 to SN 1300006701 Note: Original Equipment Motor p/n 3120287 may have been replaced with Service Replacement motor p/n 1001105455. Visually identify component before ordering parts.
SECTION 2 TURNTABLE FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 to 24 25 3121244 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 143 144 145 to 149 150 151 Use 7026060 Use 7026059 Not Used 7026060 7026059 1 AR 2-16 1 1 DESCRIPTION REV. Seal, Face Shim, Green (.
SECTION 2 TURNTABLE FIGURE 2-6. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-18 450A & 450AJ Series II 69 46 18 47 65 19 72 140 4 70 11 15 45 44 67 68 67 12 50 108 40 109 46 69 69 69 46 73 73 46 69 69 46 52 64 18 67 44 30 4 18 18 76 69 74 18 69 9 46 10 81 28 35 86 28 101 106 19 70 40 65 47 75 46 69 18 51 57 4 58 18 42 17 69 54 48 24 130 123 128 55 40 70 318 133 134 27 44 27 69 45 26 37 3 12 67 130 125 40 322 18 328 69 52 46 80 65 47 1444 19 13 67 70 4 26 5 36 11 19 70 4 21 66 56 57 58 22 33 71 66 6 128 48
39B 3121244 GRD. 39D 39C 79 121 VENT LINE 110 450A & 450AJ Series II 102 116 120 110 102 114 FUEL RETURN + TO FUEL PUMP 102 327 115 332 102 332A 117 306 102 119 332B 331 317 314 313 BATTERY 39A AUX.PWR.GLOW START AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 36 37 38 39 39A 39B 39C 39D 39E 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 3121244 QTY.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 to 89 4751400 4751500 4751600 4751800 4846820 4846821 0641611 3571008 3571009 3571019 3960438 1703876 4922737 4711400 1703162 4891600 0641612 4100025 1001100825 2720271 Not Used 38 12 42 11 1 1 2 1 1 1 2.35ft/.72m 1 1 12 2 2 2 1.58ft/0.49mm 2 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 117 118 119 120 121 122 123 124 125 126 2220459 2220794 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 4752200 2300004 2220273 3290501 3290601 2200222 0100079 Not Used 1 1 127 128 129 130 131 132 133 134 135 136 137 to 139 140 8ft/2.4m 8ft/2.4m 7ft/2.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 301 302 303 304 305 306 307 308 2-24 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
16 2-26 450A & 450AJ Series II 76 107 140 69 46 4 18 65 47 19 4 70 11 68 45 72 129 81 69 69 73 46 101 106 52 64 77 6 4 23 77 19 70 40 65 47 75 48 69 46 46 69 69 58 14 44 57 4 58 18 54 48 26 26 36 27 1 27 61 113 125 40 19 70 4 18 69 328 322 46 52 65 80 47 44 42 19 14 70 13 132 133 318 323 21 49 7 29 24 113 123 69 55 40 4 11 37 70 87 44 17 67 51 12 67 46 71 30 18 69 46 128 124 78 18 4 4 18 18 69 40 109 108 69 74 18 69 9 46 10 50 56
3121244 450A & 450AJ Series II 121 127 111 127 122 104 39B GRD. 39D 39C 79 110 120 102 116 122 134 119 136 332 332A 12 67 20 68 TO WATER SEPARATOR 102 131 313 110 119 102 118 320 332B 306 331 104 127 TO FUEL 102 TANK 115 127 122 110 102 117 137 110 102 114 TO FUEL VENT FUEL PUMP LINE RETURN 137 135 + BATTERY 39A AUX.PWR.GLOW START AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 77 78 79 80 81 82 83 84 85 86 87 2.35ft/.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 121 122 123 124 125 126 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4751400 4751600 4752000 2300004 2220273 3290501 3290601 1001100857 0641420 1320318 4711400 Not Used 7ft/2.13m 127 128 129 130 131 132 133 134 135 136 137 138 to 139 140 6 1 1 1 1 2 2 2 18 2 1 2.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 207 208 209 210 211 212 213 214 215 216 217 218 2111010 2111612 2130604 2131210 2131212 2151212 2170316 2170808 2221084 3600423 3600385 3600318 7023929 3790152 4641199 4751600 4891600 3931620 3020016 1001097588 3311605 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 AR 2 2 2.
SECTION 2 TURNTABLE FIGURE 2-8. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
2-34 450A & 450AJ Series II 62 40 16 59 41 63 19 3 63 9 109 150 28 61 39 61 14 65 135 32 128 101 108 134 36 111 110 62 43 16 62 7 40 8 45 40 62 16 40 58 3 16 16 62 58 27 62 17 40 62 40 62 49 15 86 16 62 40 17 58 10 49 19 63 36 59 41 42 3 20 60 12 38 42 23 59 41 11 38 56 22 136 127 79 136 129 36 11 56 19 27 63 56 38 2 24 5 31 305 133 105 29 53 54 75 1 105 201 203 221 212 6 61 70 39 6 3 18 209 220 208 213 216 215 137 126 133 107 130 1
3121244 225B 450A & 450AJ Series II 125 225A 112 124 102 119 126 131 112 139 106 131 123 225 306 114 326 331 TO WATER SEPARATER 102 118 123 102 121 112 317 314 313 103 133 TO FUEL 329 102 TANK 112 102 116 102 120 133 126 TO FUEL PUMP AUX. PWR. RELAY 225D VENT FUEL LINE RETURN BATTERY 113 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 3121244 QTY.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION 81 1 1 82 83 84 85 86 1001102706 7027412 2720271 2720615 1001101408 8405006 1703876 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION 212 213 214 2131210 2221084 1 1 2.
SECTION 2 TURNTABLE FIGURE 2-9. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10.
3121244 450A & 450AJ Series II 107B 6 AUX. PWR. PUMP 107E 12 5 1 9 31 202 218 START RELAY 4 ITEM #107 BATTERY CABLE KIT 107D 25 11 AUX. POWER RELAY STARTER 107C 253 31 GLOW PLUG 31 266 23 15 404 210 225 242 260 107A 225 239 258 203 413 24 26 33 221 107B BATT.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 36 37 2580024 2580050 1 1 38 39 40 3980007 1702941 1702942 1 1 1 41 42 43 1702944 1320223 1060625 1 3 1 44 4711600 2 45 0641608 2 46 to 50 51 Not Used 1 1704972 1706059 1706060 1706064 1706062 1706061 1706063 2000290 2000364 101 102 103 104 105 106 107 107A 107B 107C 107D 3121244 0100011 3931620 0641812 1320022 Not Used 2720058 Ref Ref Ref AR 2 2 2 24ft/7.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 232 233 234 235 1001091179 Not Used 2720467 1 2750532 1001091892 2750532 236 237 238 238A 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 1ft/30.5cm 6in/16cm 1ft/30.5cm 2.5gal/9.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 416 to 417 418 Not Used 7020459 7020460 See Note 7024579 7027245 7027239 7027795 7027769 1 1 1 1 1 1 1 2 419 420 421 422 423 3121244 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE 259 217 226 217 247 217 3 223D 223 223B 27 38 39 27 41 41 41 28 8 40 45 15 7 39 32 39 27 24 40 10 15 22 45 2 21 23 16 223C 15 39 8 1 9 41 24 24 45 2 20 37 25 26 15 103 LOCATED IN BOTTOM OF FUEL TANK 2 47 103C 103A 103A 103B 103D 3121244 450A & 450AJ Series II 2-51
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-11. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE 259 217 226 217 247 217 3 203D 203 203B 28 39 40 28 42 42 42 29 8 41 46 15 7 40 33 40 28 25 41 10 15 23 46 2 21 24 16 203C 15 40 8 1 9 42 25 46 46 2 19 38 26 27 15 105 LOCATED IN BOTTOM OF FUEL TANK 2 20 105C 105A 105A 105B 105D 3121244 450A & 450AJ Series II 2-57
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 38 39 4568114 4641317 7012941 7010543 7012944 4711400 4711500 4751400 4751600 4752000 4752200 1001091587 Not Used 2131210 3600423 2110604 2 1 2 2 2 8 4 14 8 1 2 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 101 102 103 to 104 105 105A 105B 105C 105D 106 107 108 109 110 3121244 7.5ft/2.
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 241 242 Not Used 3620040 Use 8180311 3740067 4070497 4070498 4340745 1001116545 4569345 4640952 4711400 4711600 4740274 4751400 4751500 4751600 4751800 0641405 4831900 2180877 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 3121244 3570808 1001121115 4920385 1001091794 2720271 QTY. 1 1 1 4 2 1 1 1 1 12 20 4 12 4 22 4 2 4 1 1 10ft/3m 1 1.5ft/0.
2-62 450A & 450AJ Series II 207 74 47 17 70 48 19 54 74 47 47 201 206 56 69 61 74 18 47 74 18 74 47 228 224 33 17 72 45 30 3 17 17 74 41 209 208 53 74 51 17 28 36 112 28 74 8 47 9 32 229 77 250 3 75 10 15 46 45 72 73 72 11 3 23 71 49 61 19 75 41 70 48 52 5 44 50 43 72 13 45 16 74 58 49 24 213 223 74 59 41 2 213 225 41 19 75 91 17 103 74 413 56 47 94 70 48 1345 19 12 67 75 27 45 27 74 47 26 38 3 26 4 419 10 37 232 75 233 415 55 71 3 21
3121244 450A & 450AJ Series II 221 227 211 227 222 40D 40C 78 210 220 202 216 222 3 82 90 95 81 83 96 TO WATER SEPARATER 202 231 410 98 92 93 89 210 219 202 218 4 86 87 422 407 204 227 TO FUEL 202 TANK 215 234 80 80A 89 92 237 100 219 227 222 210 235 202 217 236 210 202 214 TO FUEL PUMP + BATTERY 40A AUX.PWR.GLOW START AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 100 101 102 103 104 to 106 107 108 109 to 111 112 4460897 0641614 4891600 4831900 Not Used 4100025 1001100825 Not Used 2720271 1 2 2 2 1.58ft/0.49mm 2 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 226 4641317 7012941 7010543 7012944 4751400 4751600 4752000 1 2 2 2 18 2 1 2.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 428 cont’d QTY. 4 See Note 70002463 See Note 429 4 70002437 See Note See Note 430 431 70002104 1 See Note 70002704 See Note 432 1 70003033 See Note See Note 70003033 See Note See Note 3121244 DESCRIPTION REV.
14 2-72 450A & 450AJ Series II 97 207 250 70 45 16 66 46 19 2 71 9 69 44 75 229 31 70 17 45 70 45 201 206 52 65 56 4 2 21 56 19 71 38 66 46 49 47 45 70 70 45 70 45 228 224 32 16 2 16 16 70 38 209 208 70 48 16 70 7 45 8 50 16 51 12 43 68 93 47 27 27 89 28 33 28 96 213 225 38 19 71 16 41 73 70 413 45 72 66 46 4363 19 12 11 71 232 233 415 2 92 57 419 2 76 24 25 213 223 70 54 38 2 9 91 71 99 43 15 68 58 2 59 16 59 74 70 10 68 45 105
3121244 450A & 450AJ Series II 221 227 211 227 222 204 GRD 237 219 22 40 79 234 88 23 53 80 37C 410 422 407 87 STARTER TO WATER SEPARATER 202 231 210 219 202 218 204 227 82 TO FUEL 83 202 TANK 420 215 227 222 210 235 202 217 236 210 202 214 TO FUEL PUMP 220 202 216 222 210 78 37D 37E GLOW START AUX.PWR. 26 PLUG RELAY RELAY RELAY 37A VENT FUEL LINE RETURN 236 BATTERY 37B + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 317 318 319 320 321 322 323 3790152 3931620 4641199 4751600 4891600 Not Used 1 2 2 2 2 2.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-82 450A & 450AJ Series II 62 40 16 59 41 63 19 3 63 9 109 150 28 61 39 61 14 65 135 32 128 101 108 134 36 111 110 62 43 16 62 7 40 8 45 40 62 16 58 49 27 62 17 40 62 40 62 40 58 3 16 16 62 15 86 16 62 40 17 58 10 49 19 63 36 59 41 42 3 20 33 60 12 38 42 23 59 41 11 38 56 22 136 127 79 136 129 36 11 56 19 27 63 56 38 2 24 5 308 31 306 133 105 29 53 54 75 1 105 201 203 221 212 6 61 70 39 6 3 18 209 220 213 208 216 215 137 126 133 10
3121244 225B 450A & 450AJ Series II 125 225A 112 124 102 119 126 131 112 139 106 131 123 225 114 311 312 326 TO WATER SEPARATER 102 118 123 102 121 112 327 322 325 323 103 133 TO FUEL 102 TANK 112 102 116 102 120 133 126 TO FUEL PUMP AUX. PWR. RELAY 225D VENT FUEL LINE RETURN BATTERY 113 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 3121244 QTY.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION 81 1 1 82 83 84 85 86 1001102706 7027412 2720271 2720615 1001101408 8405006 1703876 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION 211 212 213 214 2110604 2131210 2221084 2 1 1 2.
SECTION 2 TURNTABLE FIGURE 2-15. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY.
2-90 450A & 450AJ Series II 62 40 16 59 41 63 19 3 63 9 209 247 28 61 39 61 14 65 235 32 16 62 201 208 234 36 211 228 244 245 241 245 243 43 210 45 40 62 16 58 27 62 17 40 40 58 3 16 16 62 15 62 62 40 49 16 62 40 17 58 49 19 63 36 59 41 42 3 20 60 12 38 23 22 236 227 59 41 79 236 229 36 11 56 19 27 63 56 38 24 312 71 2 26 5 60 10 38 24 16 62 3 57 3 58 16 13 16 62 40 58 3 59 16 41 94 19 63 16 321 62 47 9 40 63 23 55 73 68 80 24 3 77 50 3 66 21
3121244 98B 450A & 450AJ Series II 225 98A 212 224 202 219 226 231 212 239 206 231 98C 223 98 214 306 326 331 TO WATER SEPARATER 202 218 223 202 221 212 317 314 313 203 233 TO FUEL 329 202 TANK 212 202 216 202 220 233 226 TO FUEL PUMP AUX. PWR. RELAY VENT FUEL LINE RETURN BATTERY 213 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 2-92 REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 3121244 QTY.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 220 221 222 223 224 225 226 227 228 229 230 2220459 2220794 2300004 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 Not Used 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1 1 2.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-16. BELGIUM & ROMANIAN BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-17.
3121244 450A & 450AJ Series II 30 22 233B 13 6 30 AUX. PWR. PUMP 271 233A AUX. POWER RELAY 272 10 9 24 START RELAY 1 7 31 ITEM #233 BATTERY CABLE KIT 233D GLOW PLUG STARTER 233C 261 202 217 34 404 233A 222 237 256 413 23 23 33 219 233B BATT.
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM & ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM & ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM # 201 202 203 to 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 233A 233B 233C 233D 234 235 236 236A 237 238 239 240 3121244 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM & ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-17. BELGIUM & ROMANIAN BUILT MACHINES/DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY.
2-104 450A & 450AJ Series II 207 69 46 18 70 47 19 18 228 201 206 40 209 224 69 73 46 69 46 52 64 46 46 69 18 69 77 18 67 44 30 4 18 18 69 76 69 28 35 122 28 236 203 233 213 233 231 74 61 208 81 229 72 250 4 70 11 16 45 44 67 68 67 12 66 77 19 65 40 70 47 75 4 23 48 43 78 42 14 44 67 17 69 54 48 24 230 223 69 55 40 3 67 230 225 40 19 65 113 18 114 69 413 52 46 101 70 47 4480 19 14 13 65 27 44 27 69 46 26 37 4 26 36 419 11 238 70 239 415 51
3121244 450A & 450AJ Series II 221 227 211 227 222 39D 39C 79 210 220 202 216 222 210 240 243 219 407 94 98 99 109 93 93A 94 98 100 241 4 91 95 102 92 422 97 103 410 TO WATER SEPARATER 202 237 210 219 202 218 204 227 90 TO FUEL 107 202 TANK 108 215 202 227 217 222 242 210 202 214 TO FUEL PUMP + BATTERY 39A AUX.PWR.GLOW START AUX.PWR. RELAY PLUG RELAY RELAY PUMP 39E VENT FUEL LINE RETURN 242 GRD.
SECTION 2 TURNTABLE FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Note: No Romanian Built Machines were built with Perkins Engines Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 36 37 38 39 39A 39B 39C 39D 39E 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 3121244 QTY.
SECTION 2 TURNTABLE FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 111 1001097893 7026885 7026886 7026847 7026881 0641612 3290801 4831900 Not Used 4100025 1001100825 Not Used 2720271 1 1 1 2 1 3 1 1 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-18.
SECTION 2 TURNTABLE FIGURE 2-18. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
16 2-112 450A & 450AJ Series II 69 46 4 18 65 47 19 70 207 250 87 11 68 45 72 229 21 18 69 69 73 69 46 46 228 201 206 52 64 4 23 77 19 70 40 65 47 75 48 46 69 69 46 69 58 105 48 26 26 56 27 1 27 81 52 230 225 40 19 70 18 113 114 69 313 46 101 65 47 4480 19 14 13 70 238 239 315 319 36 76 4 54 20 24 230 223 69 55 40 4 78 44 66 70 57 4 58 18 14 44 7 67 51 12 67 46 71 30 33 37 18 69 77 18 4 4 18 18 69 40 209 224 36 203 233 213 233 231
3121244 450A & 450AJ Series II 221 227 211 227 222 204 GRD 243 219 241 115 4 92 97 103 91 95 102 39C TO WATER SEPARATER 202 237 310 307 210 219 202 218 90 107 108 320 322 116 STARTER 204 227 TO FUEL 202 TANK 215 227 222 210 240 202 217 242 210 202 214 TO FUEL PUMP 220 202 216 222 210 79 39D 39E GLOW START AUX.PWR. 25 PLUG RELAY RELAY RELAY 39A VENT FUEL LINE RETURN 242 BATTERY 39B + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Note: No Romanian Built Machines were built with Perkins Engines Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 116 1001099926 2820018 1001097556 4460464 4460536 4100025 1001100825 1001130524 Use 70004172 Not Used 2720271 1 6in/15cm 1 3 1 1.5ft/0.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 232 233 234 235 236 237 238 239 240 241 242 243 Not Used 4751500 2300004 3020016 8008750 2220273 3290501 3290601 0641420 1320318 4711400 1001100857 70002377 70002378 2200222 0100079 Not Used 1706098 244 245 242 to 249 250 301 302 303 304 305 306 307 308 309 310 311 2-118 QTY. 1 2.7 Gal 2.
SECTION 2 TURNTABLE FIGURE 2-19. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN) (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
2-120 450A & 450AJ Series II 62 40 16 59 41 63 19 3 63 9 209 247 28 61 39 61 14 65 235 32 16 62 201 208 234 36 211 228 244 245 241 245 243 43 210 45 40 62 16 58 27 62 17 40 40 58 3 16 16 62 15 62 62 40 49 16 62 40 17 58 49 19 63 36 59 41 42 3 20 60 12 38 23 22 236 227 59 41 79 236 229 36 11 56 19 27 63 56 38 24 320 71 2 26 308 5 60 10 38 24 16 62 3 57 3 58 16 13 16 62 40 58 3 59 16 41 94 19 63 16 307 62 47 9 40 63 23 55 73 68 80 24 3 77 50 3
3121244 98B 450A & 450AJ Series II 225 98A 212 224 202 219 226 231 212 239 206 231 98C 223 98 214 311 312 326 TO WATER SEPARATER 202 218 223 202 221 212 327 322 325 323 203 233 TO FUEL 202 TANK 212 202 216 202 220 233 226 TO FUEL PUMP AUX. PWR. RELAY VENT FUEL LINE RETURN BATTERY 213 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-20. BELGIUM & ROMANIAN BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20. BELGIUM & ROMANIAN BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-20. BELGIUM & ROMANIAN BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 220 221 222 223 224 225 226 227 228 229 230 2220459 2220794 2300004 2720058 2720271 2750532 3311405 3312005 3340399 3900254 4641317 7012941 7010543 7012944 4711400 4740362 4751400 4751600 4752000 4752200 Not Used 1001100857 70002377 70002378 1001103791 1787217 3020016 3311505 0641512 4751500 8008750 1706098 1 1 2.
SECTION 2 TURNTABLE FIGURE 2-20. BELGIUM & ROMANIAN BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-20. BELGIUM & ROMANIAN BUILT MACHINES/PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-21.
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER 9 cont’d 2460056 QTY.
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 17 18 19 20 21 4751500 4751700 4811600 1001099869 1 AR 1 1 1 22 23 1001100233 1001100234 3311005 4751000 2 8 Ref Ref 101 102 103 104 105 3121244 0274084 1001097339 Ref Ref Ref 1001100942 Ref 1001097324 Ref 1001100941 Ref 1001111285 1001111815 1001111814 Ref Ref Ref Ref 4360336 4740397 4060802 2820031 3251102 1 1 1 1 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-22.
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER 9 cont’d 1001100321 9A QTY.
SECTION 2 TURNTABLE FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-23.
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Refer to Sky Power Accessories Manual P/N 3124242 for the Miller 7500W Generator.
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 23 24 25 26 27 28 29 4711400 4711700 4740397 4751000 4751500 4811900 4891600 1 2 1 2 4 1 1 2-138 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-23. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: No Romanian Built Machines were built with Perkins Engines Note: Refer to Sky Power Accessories Manual p/n 3124242 for the Miller 7500W Generator.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) ITEM # PART NUMBER 9 cont’d 2460056 QTY.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 17 18 19 20 21 4751500 4751700 4811600 1001099869 1 AR 1 1 1 22 23 1001100233 1001100234 3311005 4751000 2 8 Ref Ref 101 102 103 104 105 3121244 1001097325 1001097339 Ref Ref Ref 1001100942 Ref 1001097324 Ref 1001100941 Ref 1001111285 1001111815 1001111814 Ref Ref Ref Ref 4360336 4740397 4060802 2820031 3251102 1 1 1 1 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-25. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 87 88 89 90 to 94 95 7007289 7007470 7021256 Not Used 7021280 2 1 1 3121244 2111010 2111612 2131212 2151212 2221084 REV.
SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26. GEAR PUMP ASSEMBLY ITEM # 1 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-27.
SECTION 2 TURNTABLE FIGURE 2-27. AUXILIARY PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 29 30 31 3121244 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-28.
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS ITEM # PART NUMBER QTY. 0272669 1001091567 0272491 0272491 Ref Ref Ref Ref Ref 1 2 3 4 5 6 7 8 9 0100011 0100020 0100079 0641405 0641416 0641608 0902535 1120532 2420115 AR AR AR 2 1 4 1 1 2 10 11 12 13 14 15 3311405 4070410 4240145 4280295 4360436 1 2 1 15A 16 17 18 19 20 21 22 23 4400408 1001091560 7020056 4400451 4567627 4751400 4751600 4761600 4846375 4846665 2820035 3311601 Not Required 24 2ft/.61m 1 1 1 1 1 4 8 4 1 2ft/.
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 105 106 107 108 109 QTY. 1 7020226 7023205 1 70001959 70001960 70002768 7024441 7024439 7024443 7024440 1 1 1 1 1 1 201 2-154 2200222 0100020 REV.
SECTION 2 TURNTABLE FIGURE 2-28. TANK INSTALLATIONS (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-30.
SECTION 2 TURNTABLE FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SN E3xxxxxxxx. Note: All Romanian Built Machines were built with UGM. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 42 43 44 45 0100048 4460905 3520035 1705132 AR 4 1 1 3121244 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-31.
SECTION 2 TURNTABLE FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SN E3xxxxxxxx. Note: All Romanian Built Machines were built with UGM. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 39 1001105637 1 40 1001105636 1 41 42 43 44 45 46 3121244 1 1001102715 1001109728 1001109729 4460496 4460497 4761400 0641407 1001106736 1 1 6 1 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-32.
SECTION 2 TURNTABLE FIGURE 2-32. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 to 13 14 15 16 17 to 23 24 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-32. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER 34 35 36 37 38 39 40 41 42 to 43 44 45 46 47 48 2-168 QTY. 4 4740362 4751800 3960461 Not Used 4240032 4460234 4360336 4360522 3790012 2 12 12 1 AR 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-32. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-170 450A & 450AJ Series II 12J 12K 12D 12C 12B 12A 12C 23 31 18 20 12E 4 31 12J 40 12G 12H 12F 12G 32 1 31 4 39 43 1 18 21 31 41 42 2 15 27 29 19 1 4 31 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECAL SECTION 12 24 5 9 18 31 2 15 27 29 8 26 4 31 12A 28 16 30 16 30 NOTE: FOR APPLICATION - SEE USAGE CHART ON PARTS LIST 1 11 14 1 10 17 31 3 31 6 18 31 33 1 7 37 13E 34 35 13B 13C 13D 25 SEE ENGINE INSTALLATION 36 28 SEE ENGINE INSTALLATION 23 13
SECTION 2 TURNTABLE FIGURE 2-33. HOODS INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-33. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-33. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER 43 1001098568 Not Required 2820175 3121244 QTY. AR 1 1 DESCRIPTION REV.
2-174 450A & 450AJ Series II 40 45 12J 42 45 12K 12D 12C 12B 12A 12C 23 31 18 20 4 31 12E 12G 12H 12F 12G 12J 32 1 4 31 39 45 1 4 31 12 24 43 45 44 1 17 21 31 41 2 15 27 29 19 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECAL SECTION 5 9 18 31 2 15 27 29 NOTE: FOR APPLICATION - SEE USAGE CHART ON PARTS LIST 8 28 16 30 16 30 31 4 12A 26 1 11 14 1 10 17 31 3 31 6 18 31 23 13G 13F 34 13H 13G 35 36 13A SEE ENGINE INSTALLATION 28 38 13B 13C 13D SE
SECTION 2 TURNTABLE FIGURE 2-34. HOODS INSTALLATION ITEM # PART NUMBER QTY. Ref 1001105632 1001103771 0275866 1001107280 1001107280 1001105632 1001091079 0275868 1 2 3 4 5 6 7 8 9 10 11 12 1001105632 0275866 0100011 0641408 0641606 0641608 0641610 0641614 0721004 0721006 0902504 0940071 0940083 1001101160 1001091093 1001091093 1001091094 1001117042 1001101160 3121244 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref AR AR 3 13 2 4 4 4 1 1 2 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-34. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-34. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 20 21 22 23 24 25 26 27 28 29 30 31 32 3573024 3900232 Not Used 3960462 3960464 Not Used 4160170 4740362 4750800 4751400 4751500 4751600 1 3 9ft/2.74m 9ft/2.74m 1 AR 12 AR AR 40 1 4845194 33 34 3460373 1001117038 4846037 1 1 4341390 4341390 1001099364 4341390 1001099364 1001099364 35 36 37 38 39 40 41 42 43 3121244 4341389 4846424 3311005 4751000 4060805 1001105273 1 4 8 6ft/1.
SECTION 2 TURNTABLE FIGURE 2-34. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 44 1001109495 1 45 1001117140 AR 2-178 DESCRIPTION REV.
SECTION 3 BOOM 3121244 450A & 450AJ Series II 3-1
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER 53 54 55 to 56 57 58 59 60 61 to 62 63 Not Used 3572826 Not Used 3841258 Not Used 4751500 4751600 Not Used 64 65 66 67 68 68A 68B 69 70 71 72 73 QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM & ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM & ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # PART NUMBER 102 103 to 107 108 109 110 111 112 113 to 121 122 123 124 0561459 1321696 Not Used 3300151 Not Used 3311401 Not Used 3570535 Not Used 4751400 Not Used QTY.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY. Ref 0270839 0275125 1 2 3 to 6 7 8 9 10 11 12 13 14 15 16 to 18 19 20 to 22 23 Ref Ref Ref 1 0060050 0060096 0100011 Not Used 0641518 0641607 0641608 0641610 0641616 0641618 Not Used 0641810 0641812 Not Used 0801312 AR REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER 116 117 118 119 to 129 130 131 132 to 133 134 Not Used 3571462 3574532 Not Used 4751400 4751500 Not Used QTY.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM & ROMANIAN BUILT MACHINES) ITEM # PART NUMBER 0272664 1001098640 0275438 1001107354 1 2 to 4 5 6 7 8 9 10 to 11 12 0100011 Not Used 0641608 0641610 Not Used 0641810 0641812 Not Used QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM & ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM & ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY. Ref 0801288 0801312 1 2 3 4 5 6 7 8 8A 9 10 11 11A 0100011 0630401 0641605 0641606 0641607 0641608 0641818 0801289 0801260 0961950 0801290 0801192 0961948 Ref Ref Ref AR 2 8 22 4 4 4 1 2 1 2 1 Use 1001099838 Ref 7006139 7006156 7006151 7006152 11B 3121244 AR 1 2 Pr AR 1001099838 70001996 AR 70001998 2 Pr DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER 12 12A Use 1001099833 QTY.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY. 159 160 to 161 162 163 to 165 166 167 168 169 170 4711600 Not Used 4846734 Not Used 4891800 Not Used 3941406 Not Used 4891600 4 Flatwasher 3/8in Thin 1 Tube, Carrier 4 Flatwasher 1/2in Hardened 1 Screw, Self-Tapping 4 Flatwasher 3/8in Hardened 3-28 DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-7.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # 1 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # PART NUMBER 52 QTY. 1 7017159 7017138 7017159 53 54 3-32 1 See Note 7017142 70001697 4 DESCRIPTION REV.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-8.
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 101 102 103 104 to 105 106 107 108 109 110 111 112 113 114 115 to 116 117 118 119 201 202 203 3121244 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # PART NUMBER QTY. 204 7017452 7017402 7012944 1 1 2 4641177 Ref 7012989 7012953 7012914 7012918 7023911 7012967 7023912 7012967 7017452 7017402 7012944 1 1 2 2 1 1 1 1 2 2 4 205 301 302 303 304 305 306 3-36 DESCRIPTION REV.
SECTION 4 PLATFORM 3121244 450A & 450AJ Series II 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION Use 1001144025 Use 1001144026 Use 1001144027 Ref Ref Ref Ref Ref PLATFORM ASSEMBLY WITH GATE 6ft (1.83m) with No Mesh (was p/n 3510832) 5ft (1.52m) with No Mesh (was p/n 3510831) 4ft (1.22m) with No Mesh (was p/n 3510830) Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 63 1001140429 1 DESCRIPTION Decal - Drop-Bar Ref Ref 0271931 Ref Ref Ref 1001108829 Ref 1001106932 Ref Ref Ref 1001108902 101 102 103 104 0641406 0641408 0641610 CONSOLE BOX & FOOTSWITCH INSTALLATION Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are built with UGM.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) ITEM # PART NUMBER 3510884 1001112103 1 2 3 4 5 6 7 8 9 10 11 12 13 3121244 0681822 1060919 1001112943 1705014 1706385 2410014 3271805 3311605 See Note 3520072 3900054 4751800 0962270 0681814 QTY. DESCRIPTION Ref Ref Note: USA Built Machines Only. Note: Available on ANSI & CSA Specs Only. Ref Ref Ref Ref PLATFORM ASSEMBLY (FALL ARREST) 450A Series II 450AJ Series II Note: Only Available on ANSI & CSA Specs.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # PART NUMBER DESCRIPTION Ref Ref Note: USA Built Machines Only. Note: Fall Arrest Platforms available on ANSI & CSA Specs Only. 0274927 1001108256 Ref Ref Ref Ref Ref Ref SOFT TOUCH SYSTEM INSTALLATION 2.5ft/.7m x 6ft/1.83m Platform 2.5ft/.7m x 5ft/1.52m Fall Arrest Platform (Not Shown) 3ft/.9m x 6ft/1.
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 27 1 0940167 1001115848 0940177 4-10 QTY. DESCRIPTION REV. Bumper Kit Options (Includes Corners & Enough Straight Material for One Platform): 2.5ft/.7m x 6ft/1.83mm Platform 2.5ft/.7m x 5ft/1.52mm Fall Arrest Platform 3ft/.9m x 6ft/1.
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines are built with UGM.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 34 to 37 38 39 40 41 42 43 44 45 46 Not Used 4460428 4460464 4460470 4460471 4460488 4460708 4460905 4751400 4922533 2 1 1 1 1 2 5 8 1 47 4922666 1 48 1 4922669 1001107007 49 1705132 1 50 51 52 0721006 3311005 4460007 2 2 1 53 54 55 Not Used 4751000 4360330 2 1 56 4460234 3 57 to 99 Not Used 100 1 2915133 1001119559 3121244 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 101 102 103 104 105 106 PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 0273495 Ref 601 to 604 605 Not Used 4460426 1 701 0271340 4360328 3790012 Ref 1 1 Ref 1702676 4360331 3790012 1 801 802 0272110 Ref Ref 1001108994 Ref 901 1 1705212 1001107853 3121244 DESCRIPTION PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) REV.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER 3121244 450A & 450AJ Series II 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 to 14 15 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE REPLACEMENT) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 to 20 21 22 23 24 25 26 27 28 29 to 49 50 3121244 PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 to 20 21 22 23 24 25 26 27 28 29 to 49 50 3121244 DESCRIPTION REV. Note: Original Equipment component may have been replaced with Service Replacement component. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-9. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 29 30 3121244 1684070 Ref 0100011 0100038 Not Used 0630535 0961897 0961950 1683063 1684067 1684069 3480253 3760371 3931824 4100099 Not Used Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 4640509 2900792 2220886 Not Used 2902044 AR AR DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-12.
SECTION 5 CYLINDER FIGURE 5-12. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-13.
SECTION 5 CYLINDER FIGURE 5-13. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-14.
SECTION 5 CYLINDER FIGURE 5-14. USA BUILT MACHINES/STEER CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-15.
SECTION 5 CYLINDER FIGURE 5-15. USA BUILT MACHINES/TELESCOPE CYLINDER ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-16.
SECTION 5 CYLINDER FIGURE 5-16. BELGIUM & ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 to 14 15 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-17. BELGIUM & ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 28 29 30 to 34 35 3121244 PART NUMBER QTY. DESCRIPTION Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-18.
SECTION 5 CYLINDER FIGURE 5-18. BELGIUM & ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 to 27 28 29 30 31 32 to 34 35 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-19.
SECTION 5 CYLINDER FIGURE 5-19. BELGIUM & ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 to 18 19 20 21 22 23 24 25 26 27 28 29 30 to 34 35 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-20.
SECTION 5 CYLINDER FIGURE 5-20. BELGIUM & ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 29 30 31 to 34 35 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-21.
SECTION 5 CYLINDER FIGURE 5-21. BELGIUM & ROMANIAN BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-22.
SECTION 5 CYLINDER FIGURE 5-22. BELGIUM & ROMANIAN BUILT MACHINES/STEER CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 to 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-23.
SECTION 5 CYLINDER FIGURE 5-23. BELGIUM & ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 5A 6 7 8 9 10 to 12 13 14 15 16 17 18 19 20 21 to 22 23 24 25 26 27 28 29 30 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-23. BELGIUM & ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ITEM # 5-48 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 6 HYDRAULIC 3121244 450A & 450AJ Series II 6-1
SECTION 6 HYDRAULIC FIGURE 6-1.
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3121244 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121244 PART NUMBER QTY.
6-6 450A & 450AJ Series II HYD. BRAKES 30 5 30 17 4 29 2-SPEED RIGHT REAR DRIVE MOTOR 2-SPEED 28 4 4 29 1 2 1 2 LEFT REAR DRIVE MOTOR 41 3 4 5 19 35 19 34 REF. LOCK OUT CIR.
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # PART NUMBER 41 2110808 2150808 6-8 QTY. DESCRIPTION 2 Fitting Options: Fitting, Straight (USA Built Machines SN 0300124000 to SN 0300145502 & Belgium Built Machines SN 1300006000 to SN 1300006961) Fitting, Elbow (USA Built Machines SN 0300145502 to SN 0300160835 & Belgium SN 1300006961 to Present & Romanian Built Machines SN E300000100 to SN E300001114) 450A & 450AJ Series II REV.
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
6-10 450A & 450AJ Series II 2 BRAKE 10 14 7 14 10 BRAKE 2 S S C C 7 C C B A 15 15 A B 3 3 3 3 RIGHT REAR DRIVE MOTOR 1 1 LEFT REAR DRIVE MOTOR 18 21 21 47 19 20 21 16 21 36 REF. LOCK OUT CIR.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 QTY. 1 2753538 2753537 2753578 2753610 2221216 2221183 2110404 2753787 2753602 2754471 2131216 2221296 2170512 2753698 Not Used 2111212 4641281 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2753540 1001103970 47 4 2110808 2150808 6-12 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
6-14 450A & 450AJ Series II 25 1 2 4 1 2 1 5 26 14 29 27 9 16 16 1 34 30 16 2 32 28 31 1 4 8 38 12 39 12 35 36 33 1 10 30 16 9 41 40 15 2 11 46 9 42 16 37 13 9 9 17 54 45 3 18 44 13 51 48 7 19 50 52 20 CAT/DEUTZ/ FORD ENGINES 6 47 24 21 55 49 22 23 43 GM 48 ENGINES SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER 26 QTY.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. 54 55 2130606 2 1 2170808 2170706 3121244 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-6. TOW BAR HYDRAULIC DIAGRAM ITEM # 1 2 3 4 3121244 PART NUMBER QTY. 2792473 Ref 2220240 2221090 2753615 2753616 1 2 1 1 DESCRIPTION TOW BAR HYDRAULIC DIAGRAM REV.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams with asterick (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Customer Service Department. Ref Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines SNs E3xxxxxxxx.
SECTION 7 ELECTRICAL 3121244 450A & 450AJ Series II 7-1
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. Ref Ref Ref 0257887 Ref ALARM ELECTRICAL DIAGRAM Ref Ref REV. 4933300 Ref Ref Ref Ref Ref Ref 1001100027 Ref 4933350 1001112588 1001112743 4933350 Ref Ref Ref Ref Ref Ref GENERATOR ELECTRICAL DIAGRAM (2500W) Note: For Diagram for Machines with SkyPower Generator, see JLG Supplement P/N 3124242. Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 7 ELECTRICAL ITEM # PART NUMBER QTY. Continued Ref Ref Ref Ref Ref Ref STANDARD ELECTRICAL DIAGRAMS With UGM: Caterpillar Engine Deutz Engine GM Engine Perkins Engine Ref Ref STANDARD ELECTRICAL SCHEMATICS Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Without UGM With UGM GM Engine Schematic (Engine Schematic Only. P/N 1001108879 is schematic for complete machine.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL 702B OR 701K 701B 701L 702A 2500W GENERATOR RELAY 2500W GENERATOR CONTROL BOX 7500W GENERATOR CONTROL BOX 228* 229* 233* 232* 256** 265** 257** 2500W GENERATOR 267** 226* 7500W GENERATOR RELAYS 713G 712J 701A 701D 701F 7500W SKYPOWER 706A GENERATOR 712J 713G 706D 437 438 439 ALTERNATOR LP CONVERTOR * USA BUILT MACHINES ** BELGIUM BUILT MACHINES ** ROMANIAN BUILT MACHINES 706E 337 448 BOSCH FUEL REGULATOR (GM) 432 435 434 SPEED PICK-UP (DEUTZ) 420 453 FUEL ON FUEL SOLE
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines uses UGM.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 213A 4460865 4460465 4460509 4460466 4460473 4460464 4460508 1 11 4 4 1 11 4 1 213B 213C 214 DESCRIPTION 4922531 1001097504 4922532 4923459 214A 214B 215 to 224 225 226 1060896 4923462 2820118 4460865 4460465 4460509 4460466 4460473 Not Used 4460473 Not Required Not Required 4922929 4922929 227 228 229 230 Not Required 4922857 1671092 1671093 29ft/8.84m 28ft/8.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # 261 262 263 263A 263B 264 265 266 267 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 605D 605E 70000345 7027794 3 1 606 Use 1001099926 1 606A 4460536 4460464 2820018 Not Used 7027991 1 3 AR 7027989 1 2 607 to 608 609 610 610A 610B See Note 7024830 7007498 4460867 4460850 7007497 Not Required 611 611A 612 4922770 4923469 4460226 1 1 2 4 1 0 1 2 1 4922714 4923467 8.5ft/2.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 701B QTY. 1 4460346 4460125 See Note 4461198 4461244 4461245 Use 1001100343 Use 1001100344 4461246 4461201 1001141968 1001141969 701C 1 4460205 4460233 See Note 4461196 4461202 4461205 701D 4461249 4461199 0903484 1 701E 0903612 1 701F 1 1705325 3252507 701G 1 2902549 1001096070 See Note AR 1 Ref 1001109475 1001109482 0861880 7-16 1 1 1 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 701G contd 4460956 4460957 1 1 2 701H 701J 4460633 1001097150 1060908 701K 4460968 See Note AR 6ft/1.8m 12ft/3.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. Continued Use 1001100343 Ref Use 1001100344 0275454 0275217 Ref 1001100341 1001100345 1001100347 1001100346 1001100342 1001100343 1001100344 702 4921829 1 4921954 1 See Note 1 Ref 1060494 1060461 702A 4460205 4460233 702B 4460134 4460701 See Note 4461197 4461203 7-18 AR AR 6ft/1.83m 26ft/8m 1 1 1 1 1 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 702B cont’d 4461206 QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 704D 704E 704F 704G 704H 704J 704K QTY. DESCRIPTION 1 4061043 1001110872 4460346 4460051 4460071 4922925 See Note See Note 4460225 4460226 705 0861542 0861567 705A 1 1 1 1 1 6 1 6 Ref Ref Ref 2ft/.6m 1060494 See Note 705B 705C 705D 705E 705F 2.5ft/.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 708 708A 0257887 4460424 4460268 See Note 1060341 3740049 4922643 Not Used See Note 1060341 1 1 2 1 Alarm Harness (Includes Alarm) Connector - 2 Position Socket, Female Lights Harness (Note: Not Available For Purchase) Cable, Electrical - 16/2 Relay Harness, Bag (Located at Ground Control Box) (Not Shown): 709 709A 710 711 711A 37ft/11.3m 1 1 1 AR 15ft/4.6m 22.7ft/6.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 803 4460467 1 804 4460510 1 805 806 806A 806B 806C 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 1 1 1 1 2 8 1 807 7-22 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL 702B OR 2500W GENERATOR CONTROL BOX 701K 701B 701L 702A 2500W GENERATOR RELAY 7500W GENERATOR CONTROL BOX 228* 229* 233* 232* 256** 265** 257** 2500W GENERATOR 267** 226* 7500W GENERATOR RELAYS 701A 701D 701F 7500W SKYPOWER 706A GENERATOR 712J 713G 713G 712J 706D * USA BUILT MACHINES ** BELGIUM BUILT MACHINES ** ROMANIAN BUILT MACHINES BOSCH FUEL FUEL REGULATOR REGULATOR ENGINE (GM) (GM HARNESS) CONTROL (GM) 448 453 454 706E 337 432 440 ENGINE CONTROL 605B (DEUTZ) 605
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. Ref USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx. Note: For Module (with/without UGM) Identification, refer to Revision Log page A. Note: All Romanian Built Machines uses UGM.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 214 QTY. 1 4922531 1001097504 4922532 4923459 214A 214B 215 to 224 225 226 1060896 4923462 2820118 4460865 4460465 4460509 4460466 4460473 Not Used 4460473 Not Required Not Required 4922929 4922929 227 228 229 230 Not Required 4922857 1671092 1671093 29ft/8.84m 28ft/8.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 263A 263B 264 265 266 267 PART NUMBER QTY. 1060896 2820118 4460865 4460465 4460509 4460466 4460473 4460473 1671092 4460959 29ft/8.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 433 to 435 436 437 438 439 440 441 to 447 448 449 to 452 453 454 455 456 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 511 to 517 518 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 603 604 604A Not Used 70003767 70020808 4460871 91503103 77363228 91504107 4460466 See Note 7026408 77363229 80604018 QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 701F QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. Ref Ref See Note See Note 0275216 0275452 0275453 Use 1001100343 Use 1001100344 0275454 0275217 Ref 1001100341 1001100345 1001100347 1001100346 1001100342 1001100343 1001100344 702 4921829 1 Ref 702A 702B 1060494 4460205 4460134 4460701 See Note 3121244 6ft/1.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 702B cont’d 4461197 QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0861542 0861567 Ref Ref Ref 2ft/.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
SECTION 8 DECALS 3121244 450A & 450AJ Series II 8-1
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC 6 18 2 101 44 450A 373A 373C ERIES II 36 238 10 308 1 11 14 233 37 26 4 LOCATION FOR 450A 5 ONLY 50 3 27 12 LOCATION FOR 450A ONLY 4 12 27 LOCATION FOR 450AJ ONLY 11 4 26 13 4 23 18 320 28 31 32 9 45 16 33 34 29 30 31 32 17 3 10 15 26 43 HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC ITEM # PART NUMBER QTY. Ref 0272573 0272530 1 2 3 4 5 1703797 1703798 1703805 1703804 Ref Ref Ref 1 1 2 3 1 1706931 1001108493 6 7 to 8 9 10 11 12 13 1706941 Not Used 1702774 1702773 1702868 1704277 1 3 2 2 3 1 1701645 1001121801 14 1 1707013 1001121814 15 16 See Note 1 1 17 See Note 1 18 19 1701504 See Note AR 1 20 21 22 See Note 1700584 See Note 1 1 1 23 1701509 1 3121244 3251813 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED) ITEM # PART NUMBER 321 to 372 373 Not Used 373A 373B 373C 373D 3121244 0272580 1704951 1703486 0272581 1704957 1703486 QTY. Ref Ref 2 4 Ref 2 4 DESCRIPTION Model Designation Decal Installation Options 450A Series II Decal - 450A Decal - Max Tire Load 450AJ Series II Decal - 450AJ Decal - Max Tire Load 450A & 450AJ Series II REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS 6 18 2 101 44 450A 10 11 14 38 39 CSA SPEC ONLY 1 13 173A 173C ERIES II 36 101 5 37 26 4 LOCATION FOR 450A ONLY 50 3 27 12 LOCATION FOR 450A ONLY 4 12 27 LOCATION FOR 450AJ ONLY 11 4 26 13 4 23 18 120 9 45 16 28 31 32 33 34 29 30 31 32 17 3 10 15 26 43 HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS ITEM # PART NUMBER QTY. Ref 0272579 0272578 0272577 0272575 0272576 0271189 0272530 1 Ref Ref Ref Ref Ref Ref Ref Ref 1 1703928 1703925 1703924 1703926 1703927 1703923 2 1 1703934 1703931 1703930 1703932 1703933 1703929 3 2 1703940 1703937 1703936 1703938 1703939 1703935 4 3 1703952 1703949 1703948 1703950 1703951 1703947 5 1 Not Required 1706931 1001108493 3121244 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER 6 7 to 8 9 10 11 12 13 AR Not Required 1706941 Not Used 1702774 1702773 1704002 Not Required 1704000 1705969 1704001 1704277 1707134 1001121920 1707060 1001121810 1707055 1001121803 1707059 1001121808 8-8 QTY. 3 2 2 3 2 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER QTY. 13 cont’d 1707058 1001121918 1707056 1001121805 14 1 1707133 1001121923 1707044 1001121823 1707047 1001121816 1707054 1001121821 3121244 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER QTY. 14 cont’d 1707042 1001121921 1707049 1001121818 15 1 3251813 Not Required 16 See Note 1 17 See Note 1 18 19 1701504 AR 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 8-10 1704008 1704006 1704007 Not Required See Note 1700584 See Note 1701509 1702300 1701500 1701529 3251243 Not Required 0860520 1060279 0641408 4751400 3311405 3820001 1 1 1 1 4 4 4 AR 1 0 1 1 1 6 5 AR DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER 34 35 36 QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER QTY. 0272580 1704951 1703486 0272581 1704957 1703486 Ref Ref 2 AR Ref 2 4 173 173A 173B 173C 173D 8-12 DESCRIPTION Model Designation Decal Installation Options 450A Series II Decal - 450A Decal - Max Tire Load 450AJ Series II Decal - 450AJ Decal - Max Tire Load 450A & 450AJ Series II REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # 3121244 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS 18 51 2 44 450A 173A 173C ERIES II 8 10 26 1 4 (CE SPEC) 3 4 12 4 450A ONLY (AUSTRALIAN SPEC) 27 LOCATION FOR450 A ONLY 450AJ ONLY (AUSTRALIAN SPEC) 12 LOCATION FOR 450AJ ONLY 4 27 26 4 23 18 120 9 45 16 28 31 32 17 15 33 29 30 31 32 10 26 43 HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS ITEM # PART NUMBER QTY. Ref 0272574 0273452 0272530 1 Ref Ref Ref Ref 1 1703992 1705821 2 3 4 5 to 8 9 10 11 12 13 to 14 15 16 1 1705332 1705822 Not Used 1701518 Not Used 1702774 1702773 Not Used 1704277 Not Used 1705084 DESCRIPTION USA Built Machines use SNs 03xxxxxxxx. Belgium Built Machines use SNs 13xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref Ref REV. Clear Sky (Telematic) Kit (Includes Installation, Decals, User Guide and Manual 3128499) (Aftermarket Installed) Note: For Module (with/without UGM) Identification, refer to Revision Log page A.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121244 PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Continued 1001111000 Ref Ref 1001151644 Ref 1001110999 Ref Ref 1001114131 1001111001 1001151645 1001114122 REV.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121244 PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-8 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 11 PART NUMBER INDEX Part Number 0010717 0010718 0020005 0060050 0060062 0060096 0080163 0080181 0080201 0080231 0100009 0100011 0100019 0100020 0100035 3121244 Page ....................... 8-16 ................ 8-4, 8-11 ....................... 1-39 .....3-17, 3-22, 3-31 .............. 3-13, 3-31 .............. 3-17, 3-31 ............ 2-48, 2-102 2-20, 2-28, 2-36, 264, 2-74, 2-84, 2-92, 2-106, 2114, 2-122 2-20, 2-36, 2-54, 260, 2-64, 2-84, 2-92, 2-106, 2122 ............ 2-46, 2-101 ........
SECTION 11 Part Number 0275216 0275217 0275218 0275219 0275402 0275436 0275437 0275438 0275452 0275453 0275454 0275661 0275678 0275679 0275680 0275681 0275682 0275683 0275684 0275786 0275789 0275815 0275853 0275854 0275855 0275856 0275857 0275866 0275868 0275869 0275871 0275872 0275873 0275874 0275910 0280199 0280200 0280201 0280202 0340012 0340041 0340046 0362519 0362763 0362764 0362910 0363012 0370024 0370026 0400075 11-2 PART NUMBER INDEX Page .............. 7-17, 7-37 .............. 7-18, 7-37 ..
SECTION 11 Part Number Page 122, 2-135 0641824 ................ 1-4, 1-12 0641826 ................ 1-4, 1-12 0642010 2-22, 2-30, 2-38, 244, 2-52, 2-58, 2-67, 2-77, 2-86, 2-94, 2-100, 2109, 2-117, 2124 0642012 1-3, 1-7, 1-11, 3-3, 3-9, 3-10 0642014 ................ 3-3, 3-10 0642016 .........3-3, 3-9, 3-10 0642612 ..................... 2-167 0642684 ....................... 3-35 0651405 ......................... 2-3 0681608 ....................... 3-35 0681610 ....................... 2-15 0681810 .........
SECTION 11 Part Number PART NUMBER INDEX Page 123, 2-125 ................. 2-84 ................. 2-87 ................. 2-86 ................. 1-31 ........ 2-37, 2-85 ................. 10-5 ................. 3-26 ................. 3-25 2-131, 2-135, 2143 1001099926 ...2-66, 2-76, 2108, 2-117, 7-14 1001099927 ...2-66, 2-76, 2108, 2-116, 7-13 1001100027 .......... 7-2, 7-19 1001100233 2-131, 2-135, 2143 1001100234 2-131, 2-135, 2143 1001100285 ...............
SECTION 11 Part Number 1001112743 1001112943 1001112983 1001112984 1001112985 1001113307 1001113308 1001113366 1001113961 1001114034 1001114059 1001114061 1001114063 1001114121 1001114122 1001114128 1001114131 1001114595 1001114596 1001114597 1001114598 1001114602 1001114603 1001114757 1001115395 1001115396 1001115403 1001115408 1001115411 1001115412 1001115476 1001115639 1001115641 1001115713 1001115848 1001115916 1001115917 1001115930 1001115931 1001116373 1001116374 1001116516 1001116544 1001116545 1001
SECTION 11 Part Number PART NUMBER INDEX Page 1320023 ..................... 2-157 1320041 ................ 2-8, 2-53 1320058 2-36, 2-84, 2-92, 2122 1320060 ..................... 2-160 1320061 ................ 3-5, 3-11 1320176 ............ 2-47, 2-101 1320177 ....................... 3-11 1320202 .....3-14, 3-18, 3-23 1320218 ..................... 2-157 1320220 ..................... 2-157 1320222 ..............
SECTION 11 Part Number Page 1704957 .......8-5, 8-12, 8-16 1704972 2-23, 2-31, 2-39, 245, 2-53, 2-68, 2-78, 2-87 1704997 ....................... 4-14 1705014 ......................... 4-7 1705084 ....................... 8-15 1705091 ....................... 6-16 1705132 ............ 2-161, 4-15 1705170 ....................... 4-16 1705212 ....................... 4-17 1705325 .............. 7-16, 7-36 1705332 ....................... 8-15 1705351 ......................... 8-4 1705358 ..............
SECTION 11 Part Number PART NUMBER INDEX Page 2221216 ................ 6-7, 6-12 2221296 ................ 6-7, 6-12 2300004 2-23, 2-31, 2-38, 253, 2-58, 2-68, 2-77, 2-86, 2-95, 2-110, 2-118, 2125, 10-4 2300014 ....................... 10-4 2300016 ....................... 10-4 2300019 ....................... 10-4 2300027 ....................... 10-4 2300029 ....................... 10-4 2300039 ....................... 10-4 2300040 .......................
SECTION 11 Part Number 2920129 2920140 2920146 2920154 2920157 2940074 2940109 3010140 3020016 3020021 3020029 3020043 3020044 3128499 3160287 3160348 3160351 3200378 3200406 3220110 3220112 3220113 3220154 3250585 3250872 3251102 3251242 3251243 3251813 3252347 3252507 3252692 3252693 3252768 3271805 3272005 3272605 3290405 3290501 3290505 3290601 3121244 Page .............. 7-12, 7-31 .......4-5, 7-21, 7-40 ..................... 2-167 ....................... 4-14 .............. 2-167, 4-5 ........
SECTION 11 Part Number 3536089 3539219 3570535 3570571 3570801 3570808 3570901 3570958 3571008 3571009 3571019 3571462 3571818 3571833 3571860 3571975 3572009 3572010 3572011 3572012 3572102 3572448 3572551 3572691 3572750 3572826 3573024 3573667 3573895 3573937 3574066 3574253 3574259 3574282 3574532 3575359 3575705 3576939 3576972 3577130 3577131 3577132 3577133 11-10 PART NUMBER INDEX Page ......................... 4-5 .......... 2-160, 2-164 ....................... 3-14 2-21, 2-55, 2-60, 265 ...
SECTION 11 Part Number 4130405 4130406 4130407 4160170 4220162 4220244 4220267 4240018 4240032 4240099 4240145 4280295 4340745 4341389 4341390 4360031 4360057 4360232 4360328 4360330 4360331 4360336 4360387 4360407 4360436 4360469 4360470 4360475 4360476 4360517 4360522 4360542 4360548 4400275 4400408 4400420 4400451 4420037 4420051 4420060 4420068 4460007 4460027 4460049 4460051 4460071 4460121 4460125 3121244 Page ....................... 1-12 ....................... 1-12 .......................
SECTION 11 Part Number 4461109 4461111 4461113 4461121 4461122 4461123 4461124 4461157 4461161 4461196 4461197 4461198 4461199 4461200 4461201 4461202 4461203 4461204 4461205 4461206 4461207 4461222 4461244 4461245 4461246 4461249 4461250 4520212 4520216 4520217 4520224 4520240 4566027 4567177 4567627 4567908 4568033 4568068 4568114 4568218 4568280 4568281 4568735 4568743 4569176 4569342 4569345 4640113 4640261 11-12 PART NUMBER INDEX Page .............. 7-12, 7-31 .............. 7-12, 7-31 .........
SECTION 11 Part Number 4811700 4811900 4812200 4831900 Page ......................... 4-3 ..................... 2-138 .2-47, 2-102, 2-135 2-48, 2-55, 2-61, 267, 2-75, 2-102, 2-109, 2-116 4845194 .......... 2-172, 2-177 4845395 ............ 2-47, 2-102 4845711 ....................... 1-12 4845767 ....................... 3-26 4845927 ....................... 3-18 4846033 ....................... 3-26 4846037 .......... 2-172, 2-177 4846114 ....................... 1-39 4846126 .......................
SECTION 11 Part Number PART NUMBER INDEX Page 70001406 2-70, 2-79, 2-88, 2111, 2-118, 2125 70001407 2-70, 2-79, 2-88, 2111, 2-118, 2125 70001408 2-70, 2-79, 2-111, 2-118 70001409 2-70, 2-79, 2-111, 2-118 70001410 2-70, 2-79, 2-111, 2-118 70001411 2-70, 2-79, 2-89, 2111, 2-118, 2126 70001412 2-70, 2-79, 2-88, 2111, 2-119, 2126 70001413 2-70, 2-79, 2-88, 2111, 2-119, 2126 70001414 2-70, 2-79, 2-88, 2111, 2-119, 2126 70001415 2-70, 2-79, 2-111, 2-119 70001416 2-70, 2-79, 2-89, 2111, 2-119, 2126 70001417 2-
SECTION 11 Part Number 7003980 7003982 7003983 7003986 7003989 7003992 7003993 7003994 7004035 7004036 7004043 7004044 7004045 7004047 7004049 7004275 7004276 7005843 7005887 7006139 7006151 7006152 7006156 7006177 7006187 7007289 7007412 7007419 7007437 7007438 7007439 7007446 7007470 7007497 7007498 7007601 7007640 7010429 7010542 7010543 7011016 7011044 7011067 7011112 7011347 7011358 7011377 7012513 7012514 7012518 7012519 3121244 Page ....................... 4-24 ....................... 4-24 .....
SECTION 11 Part Number PART NUMBER INDEX Page 137, 2-142 7020192 2-130, 2-134, 2-142 7020193 .....2-130, 2-134, 2137, 2-142, 719, 7-38 7020226 ..................... 2-154 7020246 .......... 2-159, 2-164 7020279 ....................... 1-40 7020280 ....................... 1-40 7020281 ....................... 1-40 7020282 ....................... 1-40 7020283 ....................... 1-40 7020284 ....................... 1-40 7020285 ....................... 1-40 7020286 ....................... 1-40 7020471 .
SECTION 11 Part Number 7026850 7026851 7026852 7026853 7026854 7026855 7026856 7026857 7026858 7026859 7026860 7026861 7026862 7026863 7026864 7026865 7026866 7026867 7026868 7026869 7026870 7026871 7026872 7026873 7026874 7026875 7026876 7026878 7026879 7026880 7026881 7026882 7026883 7026884 7026885 7026886 7027014 7027023 7027024 7027025 7027026 7027040 7027041 7027354 7027356 7027358 7027412 3121244 Page .....2-24, 2-40, 2-95 .....2-25, 2-40, 2-95 .....2-24, 2-40, 2-95 .....2-24, 2-40, 2-95 .....
SECTION 11 Part Number 11-18 PART NUMBER INDEX Page Part Number Page Part Number 450A & 450AJ Series II Page Part Number Page 3121244
3121244 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.