Illustrated Parts Manual Models 450A & 450AJ Series II S/N 0300160835 TO PRESENT & S/N E300001114 TO PRESENT 3121291 November 27, 2013
REVISION LOG NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the following countries: USA, Belgium or Romania. Refer to the Serial Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX), Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufactured in Romania will have a prefix of E3 (i.e.
REVISION LOG B 450A & 450AJ Series II 3121291
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 4-6 TITLE PAGE NO. CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 USA BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. iv TITLE 450A & 450AJ Series II PAGE NO.
SECTION 1 FRAME 3121291 450A & 450AJ Series II 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR ITEM # PART NUMBER QTY. Ref DESCRIPTION Note: 2WD Machines are USA Built Machines Only.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ITEM # PART NUMBER QTY. Ref DESCRIPTION Note: 2WD Machines are USA Built Machines Only.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # PART NUMBER QTY. 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 3323003 3422692 3422848 3450808 3574235 3841143 3900109 3900295 3900296 3900327 4712400 4713000 4740086 4740155 4740491 2 2 1 2 1 1 2 1 1 2 1 2 4 2 3 1 228 229 230 231 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 1-8 4846802 1001150315 4891800 4 1 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # 1-16 PART NUMBER QTY. DESCRIPTION REV. 0270091 Ref Ref 0272310 Ref 0270650 Ref 0270092 0270653 0271995 Ref Ref Ref 0271998 0272311 Ref Ref 0258029 Ref 0272300 Ref 0258031 1001151030 Ref Ref TIRE AND WHEEL INSTALLATIONS 12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA & Japanese Specs) 12 x 16.5 Pneumatic TS (Available on ANSI, ANSI Export, CSA & Japanese Specs) 12 x 16.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 201 1 1702740 1703067 202 1 4520216 4520240 4520259 4520217 4520262 203 1 4640113 8786514 1001149953 204 205 206 3121291 Use 1001147274 4860179 Use 1001146397 4860237 1120552 1705364 1 1 1 1 DESCRIPTION Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # PART NUMBER QTY. 15 16 7024715 7024716 1 1 1-24 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (2WD) ITEM # 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 to 49 50 3121291 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (4WD) ITEM # 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 to 49 50 3121291 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION ITEM # 1 to 2 3 4 5 to 10 11 12 to 13 14 15 15A 15B 15C 15D 15E 15F 15G 16 17 18 to 20 21 22 23 24 101 102 103 104 105 106 107 to 115 116 117 118 119 to 121 122 123 123A 123B 3121291 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 123C 7022397 7022399 7021639 7017496 7024881 70000781 4711400 4751500 4751600 6 6 2 2 1 1 2 6 AR 1001140666 1001150755 Ref Ref Ref 123D 123E 123F 124 125 126 201 202 203 204 205 206 1-32 0100011 0641606 0641612 4751600 1001140381 1001140404 1001150713 3340860 AR 4 4 1 1 4 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-9. DRIVE VALVES AND FRAME SHIELDS INSTALLATION (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME 202 110 202 204 205 201 10 1 3 7 9 203 8 4 11 6 105 104 2 106 102 8 5 206 11 6 111 110 103 107 108 109 107 108 109 101 FIGURE 1-10.
SECTION 1 FRAME FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 203 QTY. 1 1703450 1704576 1704456 204 205 206 1-36 1 3250872 3252693 3252692 3820001 4420051 4 43in/1.1m DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-10. TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 1 FRAME FIGURE 1-11.
SECTION 1 FRAME FIGURE 1-11. TOW BAR (FOLDING) INSTALLATION (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-11. TOW BAR (FOLDING) INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 202 QTY. 3 1704578 1704577 1701518 203 1 1703450 1704576 1704456 204 205 206 1-40 1 3250872 3252693 3252692 3820001 4420051 4 43in/1.1m DESCRIPTION REV.
SECTION 2 TURNTABLE 3121291 450A & 450AJ Series II 2-1
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1. MAIN CONTROL VALVE AND ALARM INSTALLATIONS ITEM # 1 2 to 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM # 1 2 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-4.
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 to 24 25 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 143 144 145 to 149 150 151 Use 7026060 Use 7026059 Not Used 7026060 7026059 1 AR 2-12 1 1 DESCRIPTION REV. Seal, Face Shim, Green (.
SECTION 2 TURNTABLE FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-14 450A & 450AJ Series II 59 40 16 56 41 60 19 3 60 7 78 135 15 127 39 58 65 27 40 55 3 16 16 59 110 55 48 36 56 41 48 19 60 11 38 57 3 7 75 81 79 36 60 45 3 20 38 82 43 46 40 40 53 55 59 40 16 9 53 72 25 40 16 59 59 17 15 30 25 33 64 42 6 34 39 58 53 9 59 101 108 134 129 130 36 44 59 28 32 109 160 28 58 13 40 68 3 14 22 136 82 126 59 59 27 8 38 47 10 53 38 53 56 41 16 59 40 19 60 74 3 61 21 10 53 27 53 38 23 220 201 203 217 36
3121291 224B 450A & 450AJ Series II 124 224A 111 123 102 118 125 131 111 138 106 131 122 224 306 113 326 331 TO WATER SEPARATER 102 117 122 102 120 111 317 314 313 103 133 TO FUEL 329 102 TANK 111 102 115 102 119 133 125 TO FUEL PUMP AUX. PWR. RELAY 224D VENT FUEL LINE RETURN BATTERY 103 112 125 133 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # 90 91 92 93 94 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 2-18 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 316 317 318 319 320 Not Used 70003541 70003768 7026878 70003759 70003760 70003769 7026854 7026859 7026862 1 1 4 1 1 1 1 1 1 70003761 70003762 70003766 70003765 70003763 70003764 4641272 7026861 70003767 70003770 1 1 1 1 1 1 1 1 1 1 321 322 323 324 325 326 327 328 329 330 331 3121291 DESCRIPTION REV.
2-22 450A & 450AJ Series II 74 47 43 71 48 13 17 75 3 75 77 6 141 12 101 109 140 61 25 70 47 70 3 13 13 70 111 7 74 47 13 70 13 25 47 70 61 17 75 9 45 72 3 6 96 63 64 20 142 130 74 25 13 74 47 74 49 3 78 19 17 75 90 71 48 58 76 8 45 68 63 64 3 13 49 93 43 75 51 3 18 45 43 71 48 52 54 47 47 68 88 23 47 13 74 74 14 12 28 23 40 143 41 46 73 68 7 74 107 139 116 139 129 53 131 133 134 50 74 26 30 110 160 26 73 11 47 97 8 68 25 68 45 21 17 75 74
3121291 94B 450A & 450AJ Series II 126 94A 112 125 102 120 128 136 112 144 106 136 94C 124 94 306 114 326 331 TO WATER SEPARATER 102 119 124 102 122 112 317 314 313 103 138 TO FUEL 329 102 TANK 112 102 117 102 121 138 128 TO FUEL PUMP AUX. PWR. RELAY 94D VENT FUEL LINE RETURN BATTERY 103 113 128 138 GRD. + AUX.PWR.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY. DESCRIPTION Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 2-24 USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER 44 QTY.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY. 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 3020016 3311405 3311505 3312005 3340399 3900254 4070497 4070498 Not Used 4711400 4740362 4751400 4751400 4751600 4752000 4752200 8008750 1001100857 70002377 70002378 1001139079 7012974 7010543 70002386 1001140674 Not Used 2.5 Gal/9.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-30 450A & 450AJ Series II 251B 224 210 245 51 207 245 232 245 211 OR 235 245 232 244 231 237 210 246 213 232 245 212 266 211 233 232 232 245 211 202 248 216 242 213 416 246 405 226 16 245 248 233 229 242 219 232 245 211 415 414 227 225 4 24 202 229 216 251A 226 245 232 201 214 259 206 233 258 254 304 243 230 242 220 301 307 410 229 227 404 250 413 253 246 213 302 303 222 222 256 101 102 109 25 101 108 5 231 239 202 215 20
3121291 249 STARTER 110A 15 VENT LINE START RELAY 110A 110A 450A & 450AJ Series II 9 2 13 FUEL RETURN 240 9 2 14 FUEL INJECTOR PUMP 31 3 26 17 30 2 11 ITEM #110 BATTERY CABLE KIT AUX. POWER RELAY AUX. PWR. 110C PUMP 110B GLOW PLUG 9 106 27 1 6 8 21 22 19 409 402 234 417 408A 202 217 211 223 232 245 202 204 223 243 110B BATT.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER 266 QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) (CONTINUED) ITEM # PART NUMBER 409 410 70000912 70000913 70000914 70000915 70003464 70003478 70003136 70000345 411 QTY.
2-38 450A & 450AJ Series II 260B 222 208 254 51 204 254 241 254 209 OR 244 254 241 253 239 248 208 211 241 254 209 421 237 252 217 241 254 209 415 414 234 242 252 255 242 202 237 214 260A 227 254 241 202 212 269 18 241 254 209 241 254 209 202 214 255 227 405 211 416 201 223 3 26 205 242 304 239 267 263 53 252 243 301 307 410 237 234 404 259 413 211 202 210 302 207 231 225 257 246 4 264 202 208 27 240 251 202 213 202 216 254 25
3121291 258 450A & 450AJ Series II 17 VENT LINE 2 14 11 FUEL RETURN 9 235B START RELAY 28 5 28 19 256 32 2 15 FUEL INJECTOR PUMP 9 ITEM #235 BATTERY CABLE KIT 235D 219 AUX. POWER RELAY STARTER AUX. PWR. PUMP 16 GRD. GLOW PLUG 235A 235C 2 12 9 235B 16 29 1 6 8 23 24 21 221 238 253 202 215 235A BATT.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER 51 (cont’d) 1706061 1706063 Not Used 52 to 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 235A 235B 235C 235D 236 237 238 239 3121291 QTY. DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # 401 402 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # 416 417 418 419 420 421 PART NUMBER QTY. 70001868 70001866 70004103 70004057 70004058 70004062 7024565 70003932 7027791 7027790 7027792 1 1 1 1 1 1 1 1 1 1 1 1 7020455 70001844 3220110 2-44 1320176 3220112 1 1320176 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
2-46 450A & 450AJ Series II 233 302 272 206 284 249 206 314 281 218 207 237 233 226 297 225 316 233 237 90 300 225 233 319 225 233 225 270 282 233 206 233 206 233 206 233 237 226 209 225 294 209 237 226 248 279 299 233 225 263 219 237 210 226 237 280 207 235 226 301 218 249 317 290 255 247 247 247 214 258 220 219 246 261 211 202 289 238 245 302 253 288 269 245 287 247 246 220 246 302 246 267 SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.
3121291 450A & 450AJ Series II 244 213 202 260 273 244 268 277 271 260 503 501 213 241 202 309 14 241 33 233 515 502 43 508 248 224 212 202 243 504 254 262 209 237 226 232 103 407 404 403 237 291 601 251 502 511 248 250 520 528 506 519 523 524 509 293 297 525 240 271 516 265 224 202 15 266 244 209 237 226 275 243 212 202 202 231 216 242 202 202 230 234 286 401 101 102 222 215 202 295 107 402 11 25 32 106 260 212 202 243 224 241 241 225 233 108
2-48 450A & 450AJ Series II 237 26 7 8 226 30 23 20 227 315 3 27 42 4 237 209 202 26 18 40 8 26 9 28 5 24 518 257 235 274 208 202 257 34 16 252 225 239 233 205 29 19 208 202 235 306 308 307 259 202 29 217 318 21 27 35 27 6 228 225 239 233 205 14 706 2 13 31 101 112 113 MTG BOLT FOR GLOW PLUG SOLENOID STARTER 514 711 110A GRD.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY. 40 41 1001145156 1001138491 1 1 42 43 44 3311401 10011455823 1001162335 4 1 1 45 to 71 Not Used Ref.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY. 113 0761210 1 Bolt M12 x 20mm 1001144511 1001144514 Ref. Ref. Ref.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY. 241 242 243 244 245 246 247 248 249 250 251 252 253 254 4812100 4812200 4891800 8405006 8405007 8405009 8405104 8405202 8406109 8410011 8410013 1001117308 1001134488 9 4 4 2 2 4 4 4 4 1 1 1 1 2.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # 501 502 503 504 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE 218 254 218 225 255 218 3 258D 258B 50 28 42 29 42 6 28 40 48 13 41 25 41 8 258 40 28 5 32 40 48 13 2 21 24 14 40 258C 23 48 13 2 17 6 1 7 42 25 39 13 48 26 27 2 18 103C LOCATED IN BOTTOM OF FUEL TANK 103A 103A 103B 103 103D 3121291 450A & 450AJ Series II 2-57
SECTION 2 TURNTABLE FIGURE 2-11. GM ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER QTY. 1001141481 1001141509 Ref Ref Ref 0100011 0100020 0100048 0400075 0641407 0641418 0641420 0641508 0641610 0641612 0642010 0902443 1320022 1320323 1701542 1701543 2180348 2200222 AR AR AR 1 2 4 2 2 2 2 1 1 4 1 1 1 1 1 1 2220567 2131210 20 21 22 2-58 2 2220603 2110604 2221176 1 2.
SECTION 2 TURNTABLE FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 108 4.5 Qt 109 1001115930 1001115931 1001141448 1 110 1001141449 1 1001141897 Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 2-60 QTY.
SECTION 2 TURNTABLE FIGURE 2-11. GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 to 9 10 10A 10B 10C 11 to 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 to 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref Ref Ref 101 102 103 104 105 3121291 2151212 2220376 2220578 2220947 2221041 2 1 1 2 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-13.
SECTION 2 TURNTABLE FIGURE 2-13. GEAR PUMP ASSEMBLY ITEM # PART NUMBER QTY. 3600318 1001141449 Ref Ref Ref 1 2 7023929 1 Ref Ref Ref Ref 101 102 103 104 3121291 2220383 2221026 Not Used 1001141913 DESCRIPTION GEAR PUMP ASSEMBLY Caterpillar Engine Machines (Without Fittings) Deutz & GM Engine Machines REV. B A Seal Kit Note: Seal Kit is Only Serviceable Part Available.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE FIGURE 2-14. AUXILIARY PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 29 30 31 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15. TANK INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 17 18 PART NUMBER QTY. 1001144401 1001144403 1001144402 Ref Ref Ref Ref 0100011 0100079 0641405 0641416 0641606 0641608 0902535 1120532 2820035 3311405 4240145 4280295 4360436 4400408 1001091560 7020056 4567627 4751400 4751600 4761600 AR AR 2 1 AR 1 1 2ft/.61m 1 1 2ft/.
SECTION 2 TURNTABLE FIGURE 2-15. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 104 70001959 70001960 7023347 7023306 1 1 1 105 106 107 1 70003865 7024441 83304174 83304173 83304172 83304170 Use 4751600 201 6 6 6 2 2 Ref 7016314 1120487 70001103 301 2-72 2200222 0100020 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-15. TANK INSTALLATIONS (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16. LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER QTY. 1001139888 Ref 0100011 0181949 0641615 1320218 1320220 2180387 2180389 2180504 2220290 3310805 3311601 3910808 4750800 4891600 2720149 AR AR 4 1 1 1 1 1 1 1 4 1 1 8 1 1 4400275 4400420 3121291 DESCRIPTION LP TANK AND BRACKETS INSTALLATIONS REV.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 23 24 25 25A 26 26A 26B 27 28 29 30 31 32 33 to 35 36 37 38 39 QTY. 1 4070987 1001151393 4360328 4360469 4360470 2860030 4360475 7020175 7020176 4360476 4460426 4460470 4460471 4460488 4460526 Not Used 4740444 4751400 Not Used 1001138588 40 1 1 1 1 1 1 1 1 10 1 Shim Options: Shim (.015in) Shim(.
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 2 TURNTABLE FIGURE 2-18.
SECTION 2 TURNTABLE FIGURE 2-18. LIGHT INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 111 112 3121291 PART NUMBER QTY.
2-82 227 201 1 44 46 45 16 COUNTERWEIGHT REF.
SECTION 2 TURNTABLE FIGURE 2-19. HOODS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 13C 13D 13E 13F 13G 13H 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3121291 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-19. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 29 30 31 to 35 36 37 38 39 40 4751400 4751500 Not Used 4750800 4751000 4846037 4846424 4 2 Flatwasher 1/4in Regular Flatwasher 5/16in Regular 12 8 1 1 1 Flatwasher #8 Regular Flatwasher #10 Regular Hood Mounting Weldment Hood Mounting Weldment Panel Options: Caterpillar Engine Machines (Note: See Caterpillar Engine Installation for call-out) Deutz D2011 & GM Engine Machines Deutz TD2.
SECTION 2 TURNTABLE FIGURE 2-19. HOODS INSTALLATION (CONTINUED) ITEM # PART NUMBER 101E 101F 101G 101H 102 103 104 105 106 QTY.
SECTION 2 TURNTABLE FIGURE 2-19. HOODS INSTALLATION (CONTINUED) ITEM # 201 202 to 205 206 207 208 to 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 2-86 PART NUMBER QTY. 1001140652 Ref Ref 1001141868 1001141867 1001141869 Ref Ref Ref 0100011 Not Used 0760812 3311605 Not Used 4751600 4811902 1001118274 Not Used 1001140656 1001140657 1001140658 1001140659 1001140660 1001140662 Not Used 1001145070 0641607 0641609 3311601 3900316 AR DESCRIPTION REV.
SECTION 3 BOOM 3121291 450A & 450AJ Series II 3-1
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER 113 114 115 116 117 118 119 120 121 122 123 124 QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # PART NUMBER 134 QTY.
SECTION 3 BOOM FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # PART NUMBER 102 103 to 107 108 109 110 111 112 113 to 121 122 123 124 0561459 1321696 Not Used 3300151 Not Used 3311401 Not Used 3570535 Not Used 4751400 Not Used QTY.
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY. Ref Ref 1 2 to 4 5 6 7 8 9 10 to 11 12 0272664 1001098640 0275438 Ref Ref Ref Ref 1001107354 Ref 0100011 Not Used 0641608 0641610 Not Used 0641810 0641812 Not Used AR DESCRIPTION USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER 1001143917 1001143918 1 2 3 4 5 6 7 8 9 0100011 0100081 0630401 0641605 0641606 0641607 0641608 0641818 QTY. Ref Ref USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER 28 1 1001099838 1001099833 70001996 29 30 QTY.
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-7.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # 1 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # PART NUMBER 52 QTY. 1 7017159 7017138 7017159 53 54 3-30 1 See Note 7017142 70001697 4 DESCRIPTION REV.
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 3 BOOM FIGURE 3-8.
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 101 102 103 104 to 105 106 107 to 108 109 110 111 112 113 113A 113B 201 202 203 204 205 206 207 208 3121291 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # PART NUMBER QTY. 209 210 See Note 2221086 1 2 1001138951 Ref 7012989 7012953 7023984 7012953 70003790 7021653 7012914 7012918 7023911 7012967 7023912 7012967 7017452 7017402 70002386 See Note 7017406 See Note 2221086 1 1 1 1 1 1 2 2 1 1 1 1 2 2 6 2 2 1 3 301 302 303 304 305 306 307 308 309 310 311 312 3-34 DESCRIPTION REV.
SECTION 4 PLATFORM 3121291 450A & 450AJ Series II 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM # PART NUMBER 1001144025 1001144026 1001144027 1001145407 1001145409 1001145411 1 2 3 4 5 6 7 2080040 2600281 2940074 3820020 1001144629 3520072 1001152037 See Note 8 QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref PLATFORM ASSEMBLY WITH GATE USA Built Machine Platforms 6ft (1.83m) with No Mesh 5ft (1.52m) with No Mesh 4ft (1.22m) with No Mesh Romanian Built Machine Platforms 6ft (1.83m) with No Mesh 5ft (1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 418 4240099 10 3121291 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121291 PART NUMBER QTY. 3510884 1001112103 Ref Ref Ref Ref 0681822 1060919 1001112943 1705014 1706385 2410014 3271805 3311605 See Note 3520072 3900054 4751800 0962270 0681814 4 1 1 1 1 6 1 1 1 1 8 2 4 DESCRIPTION PLATFORM ASSEMBLY (FALL ARREST) 450A Series II 450AJ Series II Note: Only Available on ANSI & CSA Specs. REV.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. DESCRIPTION 0274240 1001115639 1001108256 Ref Ref Ref Ref Ref SOFT TOUCH SYSTEM INSTALLATION 2.5ft/.7m x 6ft/1.83m Platform 2.5ft/.7m x 5ft/1.52m Fall Arrest Platform (Not Shown) 3ft/.9m x 6ft/1.83m Fall Arrest Platform (Not Shown) Note: Fall Arrest Platforms available on ANSI, ANSI Export & CSA Specs Only. 0100011 0200048 0630462 0641414 0721005 See Note 1060341 AR 2 8 8 4 AR AR 15ft/4.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 601 701 to 704 705 PART NUMBER QTY. 1001108994 Ref 1001107853 1 0273495 Ref Not Used 4460426 1 Ref 801 3121291 4360522 1705170 DESCRIPTION LIGHT PANEL DECAL INSTALLATIONS REV.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 3121291 PART NUMBER QTY. 1001129555 Ref Ref 70002730 7003928 7022808 70002731 70002732 7022815 70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871 1 1 1 1 4 1 1 4 1 1 1 1 6 DESCRIPTION CONTROLLER ASSEMBLY Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 kit as replacement. REV.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 3121291 PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # 4-18 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 5 CYLINDER 3121291 450A & 450AJ Series II 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 7 8 9 10 to 14 15 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 to 20 21 22 23 24 25 26 27 28 29 to 49 50 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II WITHOUT ARCTIC PACKAGE) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 to 20 21 22 23 24 25 26 27 28 29 to 49 50 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. USA BUILT MACHINES/ LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II WITH ARCTIC PACKAGE) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITHOUT ARCTIC PACKAGE) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 to 5 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 27 28 29 30 31 32 33 to 49 50 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITH ARCTIC PACKAGE) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 29 30 3121291 1684070 Ref 0100011 0100038 Not Used 0630535 0961897 0961950 1683063 1684067 1684069 3480253 3760371 3931824 4100099 Not Used Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 Use 2902044 4640509 2900792 2220886 Not Used 2902044 AR AR DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-9. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 to 49 50 3121291 PART NUMBER QTY. DESCRIPTION Ref Ref USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-10. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITHOUT ARCTIC PACKAGE) ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 to 22 23 24 to 49 50 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITH ARCTIC PACKAGE) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-12.
SECTION 5 CYLINDER FIGURE 5-12. USA BUILT MACHINES/STEER CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1001143434 Ref 1 2 3 4 5 6 7 8 9 10 11 12 70003933 70003934 70003098 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 1 1 2 2 2 2 2 2 2 1 1 2 50 70003099 1 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-13.
SECTION 5 CYLINDER FIGURE 5-13. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300160835 TO SN 0300175029) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-14.
SECTION 5 CYLINDER FIGURE 5-14. USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300175029 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-15.
SECTION 5 CYLINDER FIGURE 5-15. ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 7 8 9 10 to 14 15 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-16.
SECTION 5 CYLINDER FIGURE 5-16. ROMANIAN BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 30 to 34 35 3121291 PART NUMBER QTY. DESCRIPTION Ref Ref USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-17. ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 to 5 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 to 26 27 28 29 30 31 32 to 34 35 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-18.
SECTION 5 CYLINDER FIGURE 5-18. ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 to 18 19 20 21 22 23 24 25 26 27 28 29 30 to 34 35 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-19.
SECTION 5 CYLINDER FIGURE 5-19. ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 29 30 31 to 34 35 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-20.
SECTION 5 CYLINDER FIGURE 5-20. ROMANIAN BUILT MACHINES/MASTER CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-21.
SECTION 5 CYLINDER FIGURE 5-21. ROMANIAN BUILT MACHINES/STEER CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1001143434 Ref 1 2 3 4 5 6 7 8 9 10 11 12 70003933 70003934 70003098 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 1 1 2 2 2 2 2 2 2 1 1 2 50 70003099 1 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-22.
SECTION 5 CYLINDER FIGURE 5-22. ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER ITEM # PART NUMBER QTY. Ref Ref 1 2 3 4 5 5A 6 7 8 9 10 to 12 13 14 15 16 17 18 19 20 21 to 22 23 24 25 26 27 28 29 30 3121291 DESCRIPTION REV. USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 5 CYLINDER FIGURE 5-22. ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER (CONTINUED) ITEM # 5-46 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 6 HYDRAULIC 3121291 450A & 450AJ Series II 6-1
SECTION 6 HYDRAULIC FIGURE 6-1.
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3121291 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD ITEM # PART NUMBER QTY.
6-6 450A & 450AJ Series II HYD. BRAKES 30 5 30 17 4 29 2-SPEED RIGHT REAR DRIVE MOTOR 2-SPEED 28 4 4 29 1 2 1 2 LEFT REAR DRIVE MOTOR 41 3 4 5 19 35 19 34 REF. LOCK OUT CIR.
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3121291 PART NUMBER QTY.
6-8 450A & 450AJ Series II 49 BRAKE 10 14 7 14 10 BRAKE S S C C 7 C C B A 15 15 A B 3 3 3 3 RIGHT REAR DRIVE MOTOR 1 1 49 LEFT REAR DRIVE MOTOR 18 21 21 47 19 20 21 16 21 36 REF. LOCK OUT CIR.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER 20 QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER QTY. 41 42 43 44 45 2220481 1001138423 Not Used 2111212 1 1 Fitting, Tee Hose 2 1 Fitting, Straight Valve, Check Options: USA Built Machines Romanian Built Machines Hose Fitting, Elbow Fitting, Elbow Fitting, Straight 46 47 48 49 3121291 4641281 4641282 1001138424 2220500 2220596 2220373 1 4 2 2 DESCRIPTION 450A & 450AJ Series II REV.
6-12 450A & 450AJ Series II 25 1 2 1 4 1 2 14 29 5 26 1 27 57 1 34 9 28 31 4 16 32 33 56 35 36 1 8 38 12 39 12 16 10 30 16 2 15 9 41 40 9 11 46 9 42 2 9 37 13 9 9 49 54 45 16 16 44 13 51 48 50 3 52 6 47 22 23 43 SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. Ref Ref 1001138317 1001138319 1001138318 1001138320 1001138897 1001138894 1001138577 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref DESCRIPTION USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER 30 QTY.
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. Not Required 2220635 2230021 1001138287 AR 0 1 AR AR 55 56 57 3121291 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER 1001138686/ 1001138579 2792784/ 1001138579 1001138684/ 1001138579* 1001138685/ 1001138579* DESCRIPTION REV. Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Customer Service Department. Ref Ref Ref USA Built Machines use SNs 03xxxxxxxx. Romanian Built Machines use SNs E3xxxxxxxx.
SECTION 6 HYDRAULIC ITEM # PART NUMBER 1001138317/ 1001138579* 1001138319/ 1001138579* 1001138318/ 1001138579* 1001138320 1001138579* 1001138577 1001138579* 3121291 QTY. Ref Ref Ref DESCRIPTION REV.
SECTION 6 HYDRAULIC ITEM # 6-18 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 7 ELECTRICAL 3121291 450A & 450AJ Series II 7-1
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. Ref Ref REV.
SECTION 7 ELECTRICAL ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL 702B OR 701K 701B 701L 702A 2500W GENERATOR RELAY 2500W GENERATOR CONTROL BOX 7500W GENERATOR CONTROL BOX 229 228 232 233 265 256 266 257 2500W GENERATOR 267 226 7500W GENERATOR RELAYS 701A 701D 701F 7500W SKYPOWER GENERATOR 706A 713G 713G 806D 457 706C FUEL REGULATOR (GM HARNESS) 451 ENGINE TO FUEL WATER IN CONTROL PUMP FUEL IND. (DEUTZ TD2.9L4) ENGINE 605B CONTROL (DEUTZ D2011) 609 605A ECU 605D MODULE GM 455 ENGINE HARNESS (DEUTZ D2011) DEUTZ TD2.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 213A 4460865 4460465 4460509 4460466 4460473 4460464 4460508 1 11 4 4 1 11 4 1 213B 213C 214 DESCRIPTION 4922531 1001097504 4922532 4923459 214A 214B 215 to 224 225 226 1060896 4923462 2820118 4460865 4460465 4460509 4460466 4460473 Not Used 4460473 Not Required Not Required 4922929 4922929 227 228 229 230 Not Required 4922857 1671092 1671093 29ft/8.84m 28ft/8.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 231 cont’d 232 233 234 Not Required 4460960 4460959 QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 261 262 263 263A 263B 264 265 266 267 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 401 to 416 417 418 419 420 to 422 423 424 425 426 to 427 428 429 to 432 433 434 to 437 438 439 440 to 449 450 451 452 to 454 7-12 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 601A QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 612 QTY. 1 4922714 4923467 8.5ft/2.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 701 cont’d 1001101912 Ref 1001101914 Ref 1 701A 0860038 See Note 0861781 0861731 See Note 0861781 1001141967 701B 1 4460346 4460125 See Note 4461198 4461244 4461245 Use 1001100343 Use 1001100344 4461246 4461201 1001141968 1001141969 701C 1 4460205 4460233 See Note 4461196 4461202 4461205 701D 4461249 4461199 0903484 1 701E 0903612 1 7-18 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 701F QTY. 1 1705325 3252507 701G 1 2902549 1001096070 1001109475 1001109482 0861880 4460956 4460957 701H 701J 4460633 1001097150 1060908 701K 4460968 See Note AR 1 1 1 1 1 2 AR 6ft/1.8m 12ft/3.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref Ref See Note See Note 0275216 0275452 0275453 Use 1001100343 Use 1001100344 0275454 0275217 Ref 1001100341 1001100345 1001100347 1001100346 1001100342 1001100343 1001100344 702 4921829 1 Ref 702A 7-20 1060494 4460205 6ft/1.83m 1 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 702B 4460134 4460701 See Note QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION See Note 704C 1 1001110873 See Note 704D 1 1001110872 See Note 704E 704F 704G 704H 704J 704K 1 4460346 See Note 4460051 4460071 4922925 See Note See Note 4460225 4460226 705 0861542 1001157592 0861567 705A 1 1 1 1 6 1 6 Ref Ref Ref Ref 2ft/.6m 1060494 See Note 705B 705C 705D 2.5ft/.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 4460458 2400060 2400064 1001117078 2 A/R 1 1 1 See Note 1 1001096134 4460967 4460465 4922641 4460226 0255917 4460320 4460267 0257887 4460424 4460268 See Note 1060341 3740049 4922643 See Note 1060341 1 1 3 1 2 1 1 2 1 1 2 1 706D 706E 706F 706G 707 707A 708 708A 709 709A 710 710A 37ft/11.3m 1 1 1 AR 15ft/4.6m 22.7ft/6.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 804 4460510 1 805 806 806A 806B 806C 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 1 1 1 1 2 8 1 807 7-24 DESCRIPTION REV.
SECTION 8 DECALS 3121291 450A & 450AJ Series II 8-1
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC 6 18 120 2 301 44 ERIES II 36 52 215B 173A 173C 450A 238 14 133 37 26 109 4 LOCATION FOR 450A ONLY 3 HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC ITEM # 1 2 3 4 5 6 7 to 10 11 12 13 14 15 to 17 18 19 20 21 22 23 24 25 26 27 28 29 to 30 31 32 33 34 35 36 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED) ITEM # 101 to 107 108 109 110 to 119 120 121 to 132 133 134 to 172 173 173A 173B 173C 173D 174 to 204 205 206 to 214 215 215A 215B 216 to 217 218 219 to 237 238 301 8-4 PART NUMBER QTY. 1001142990 Ref DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS 6 18 120 2 44 52 215B 173A 173C 450A ERIES II 36 238 14 133 37 26 109 4 LOCATION FOR 450A ONLY 3 HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER 13 QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER 39 40 to 43 44 45 46 to 48 49 50 51 52 101 to 108 109 110 to 119 120 121 to 132 133 134 to 172 173 173A 173B 173C 173D 174 to 204 205 206 to 214 215 215A 215B 216 to 217 218 219 to 237 238 239 to 252 3121291 1705514 Not Required Not Used 1001143110 1704885 0641406 QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # PART NUMBER QTY. 253 1001143852 1 8-10 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION - ANSI EXPORT SPECS (CONTINUED) ITEM # 3121291 PART NUMBER QTY. DESCRIPTION 450A & 450AJ Series II REV.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS 18 51 120 2 44 450A ERIES II 36 173A 173C 52 215B 109 26 4 LOCATION FOR 450A ONLY (AUSTRALIAN SPEC) 4 (CE SPEC) HYDRAULIC OIL TANK REF.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 450A / 450AJ Series II The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref 10-2 DESCRIPTION REV. Container Transport Wheel Options (ANSI Export, Australian, CE & Japanese Specs Only) 2WD 4WD with 33/1550 x 16.5 Tires & Wheels 4WD with 12 x 16.5 Tires & Wheels 4WD with 14 x 17.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref Ref 3121291 DESCRIPTION REV.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-6 PART NUMBER QTY.
SECTION 11 PART NUMBER INDEX Part Number 0060050 0060062 0060096 0080163 0080181 0080201 0080231 0100009 0100011 0100019 0100020 0100035 0100038 0100048 0100062 0100079 0100081 0140011 0140044 0181949 0200048 0255917 0256789 0256847 0257755 0257756 0257887 0258011 0258012 0258029 0258031 0258303 0258304 0258305 0258703 3121291 Page .....3-17, 3-21, 3-29 .............. 3-13, 3-29 .............. 3-17, 3-29 .....2-36, 2-42, 2-53 .............. 2-16, 2-24 .....2-16, 2-24, 2-60 ..............
SECTION 11 Part Number PART NUMBER INDEX Page 3-22, 3-25 0641608 2-16, 2-18, 2-26, 234, 2-41, 2-49, 2-51, 2-59, 2-60, 2-71, 2-83, 3-3, 3-13, 3-17, 3-21, 3-25 0641609 2-16, 2-24, 2-34, 253, 2-60, 2-86 0641610 2-16, 2-19, 2-24, 234, 2-41, 2-51, 2-55, 2-58, 2-60, 2-83, 3-3, 3-9, 313, 3-17, 3-21, 3-22, 4-4 0641611 2-16, 2-24, 2-34, 249 0641612 1-32, 2-18, 2-26, 232, 2-40, 2-58, 2-60 0641613 ....................... 2-51 0641614 .....2-16, 2-24, 2-83 0641615 .......................
SECTION 11 Part Number 1001107936 1001108256 1001108493 1001108879 1001108923 1001108994 1001109475 1001109482 1001109495 1001109698 1001110425 1001110434 1001110872 1001110873 1001111285 1001111404 1001111814 1001111815 1001112103 1001112551 1001112586 1001112587 1001112588 1001112589 1001112612 1001112743 1001112943 1001112983 1001112985 1001113961 1001114757 1001115395 1001115396 1001115403 1001115411 1001115412 1001115476 1001115639 1001115641 1001115713 1001115848 1001115916 1001115917 1001115930 1001
SECTION 11 Part Number 1001138950 1001138951 1001139048 1001139049 1001139079 1001139084 1001139085 1001139086 1001139087 1001139099 1001139135 1001139141 1001139146 1001139202 1001139240 1001139289 1001139409 1001139476 1001139495 1001139586 1001139645 1001139690 1001139693 1001139694 1001139695 1001139697 1001139704 1001139705 1001139819 1001139877 1001139888 1001139892 1001139901 1001139935 1001139943 1001140274 1001140276 1001140278 1001140279 1001140282 1001140312 1001140315 1001140318 1001140334 100
SECTION 11 Part Number Page 1001145192 ................. 10-3 1001145406 ................... 4-3 1001145407 ................... 4-3 1001145408 ................... 4-3 1001145409 ................... 4-3 1001145410 ................... 4-3 1001145411 ................... 4-3 1001145514 ................. 2-81 1001145564 ................. 2-81 10011455823 ............... 2-50 1001145717 ................. 2-81 1001145781 ............ 4-3, 4-4 1001145890 ................. 3-10 1001145955 .................
SECTION 11 Part Number PART NUMBER INDEX Page 1684465 .1-3, 1-7, 1-11, 5-3, 5-31 1700584 .........8-3, 8-8, 8-13 1700818 ......................... 8-4 1701243 ......................... 8-3 1701500 .........8-3, 8-8, 8-13 1701504 .........8-3, 8-8, 8-13 1701505 2-18, 2-26, 2-32, 240, 2-49, 8-3, 88, 8-13 1701509 .........8-3, 8-8, 8-13 1701518 .....1-35, 1-40, 8-13 1701529 .........8-3, 8-8, 8-13 1701542 .........2-58, 8-3, 8-8 1701543 ................ 2-58, 8-8 1702300 .........8-3, 8-8, 8-13 1702565 ...
SECTION 11 Part Number 2300014 2300016 2300019 2300027 2300029 2300039 2300040 2300041 2400060 2400064 2400065 2400066 2400070 2410014 2420099 2420172 2560136 2580024 2580050 2580054 2580063 2600210 2600246 2600281 2680438 2680439 2720015 2720058 2720149 2720271 2720340 2720467 2720563 2720564 2720565 2720566 2720567 2720615 2720646 2750058 2750532 2753602 2753604 2753605 2760105 2780230 2780267 2780268 2792780 2792784 2820031 2820035 3121291 Page 58, 10-3 ....................... 10-3 ..................
SECTION 11 Part Number 3536089 3539219 3539662 3570535 3570571 3570801 3570808 3571008 3571009 3571019 3571032 3571033 3571462 3572009 3572010 3572011 3572012 3572448 3572551 3572691 3572750 3572826 3573024 3573667 3573937 3574066 3574235 3574253 3574259 3574532 3575359 3575705 3577130 3577135 3600318 3600385 3600423 3620033 3620040 3641569 3740049 3740067 3760115 3760170 3760318 3760367 3760368 3760371 3780182 3790012 3790113 3790152 11-8 PART NUMBER INDEX Page ......................... 4-4 ........
SECTION 11 Part Number 4460701 4460705 4460708 4460709 4460710 4460742 4460743 4460761 4460789 4460790 4460850 4460865 4460866 4460867 4460871 4460873 4460874 4460875 4460876 4460878 4460879 4460884 4460887 4460891 4460892 4460894 4460897 4460899 4460905 4460906 4460930 4460931 4460932 4460941 4460942 4460943 4460944 4460956 4460957 4460958 4460959 4460960 4460961 4460963 4460967 4460968 4460979 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 3121291 Page ..............
SECTION 11 Part Number 4846821 4846905 4860179 4860198 4860213 4860237 4891500 4891600 PART NUMBER INDEX Page ....................... 2-25 ....................... 3-10 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 .....2-11, 2-17, 2-25 2-17, 2-20, 2-25, 233, 2-42, 2-50, 2-59, 2-75, 3-27, 3-33 4891800 1-3, 1-4, 1-7, 1-8, 111, 1-12, 1-15, 2-52, 3-27, 3-33 4892000 ................ 1-15, 2-7 4892600 ....................... 3-33 4920385 ..
SECTION 11 Part Number Page 70024486 ..................... 2-54 70024488 ..................... 2-54 70024503 ..................... 2-55 70024504 ..................... 2-55 70024513 ..................... 2-54 70024905 ..................... 2-54 70024906 ..................... 2-54 70024907 ..................... 2-54 70024910 ..................... 2-55 70024912 ..................... 2-54 70024914 ..................... 2-55 70024915 ..................... 2-55 70024917 ..................... 2-55 70024918 ....
SECTION 11 Part Number 7021298 7021299 7021611 7021613 7021625 7021639 7021653 7021655 7022302 7022305 7022310 7022311 7022312 7022314 7022326 7022328 7022341 7022342 7022346 7022347 7022368 7022371 7022372 7022377 7022378 7022380 7022381 7022382 7022385 7022386 7022387 7022397 7022399 7022808 7022815 7022819 7022824 7023306 7023318 7023347 7023907 7023908 7023910 7023911 7023912 7023914 7023917 7023922 7023929 7023934 7023971 7023984 7024182 7024189 7024190 7024191 7024192 7024193 7024194 11-12 PART NUM
SECTION 11 Part Number Page Part Number Page Part Number PART NUMBER INDEX Page Part Number Page 8410013 .............. 2-49, 2-52 85941018 ..................... 2-25 8786514 ....................... 1-17 88261039 ....................... 2-7 88662037 ............ 2-20, 2-25 88662523 ..................... 2-81 8896941 ....................... 10-5 8902175 .................. 6-3, 6-5 91401281 ...2-17, 2-32, 2-59 91503103 ..................... 7-14 91504107 .....................
SECTION 11 Part Number 11-14 PART NUMBER INDEX Page Part Number Page Part Number 450A & 450AJ Series II Page Part Number Page 3121291
1291 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.