Service Manual Owner manual

SECTION 1 - SPECIFICATIONS
3120749 – JLG Lift – 1-5
Table 1-6. Lubrication Chart
Components
Number/Type
Lube Points
Capacity Lube
Interval Hours
Comments
3
Months
150 hrs
6
Months
300 hrs
1 Year
600 hrs
2 Years
1200 hrs
Lubrication
1
Swing Bearing - Internal
Ball Bearing
2 Grease Fitting A/R MPG X
2a
Swing Bearing - Teeth
Spray On A/R OGL X More frequent lubrication intervals may be
required.
2b
End Bearings - Worm
Gear*
2 A/R MPG X Remove grease fittings and install plugs after
greasing.
3
Wheel Bearings (2WD
Only)
Repack A/R MPG X
4
Wheel Drive Hub
Level/Fill Plug 0.5 liters (1/2 full) EPGL X Change after first 150 hours then every 1200
hours of operation.
5
Hydraulic Return Filter
N/A N/A N/A X Change after first 50 hours and every 300
hours thereafter or as indicated by condition
indicator.
6
Hydraulic Charge Filter
N/A N/A N/A X Change after first 50 hours and every 300
hours thereafter or as indicated by condition
indicator.
7
Hydraulic Oil
F ill Ca p 11 6 li te rs Tank
124 liters System
HO X Check level daily.
Change every 1200 hours.
8
Suction Strainers (In Tank)
2 N/A N/A X Remove and clean at time of hydraulic oil
change.
9
Steer Cylinder
4A/RMPGX
10
Oscillation Cylinders
2A/RMPGX
Engines
11
Oil Change w/Filter - Ford
Fill Cap/Spin-on
Element
5 Quarts (4.7 L) EO X Check level daily; change every 150 hours.
Adjust final oil level by mark on dipstick.
12
Oil Change w/Filter - Deutz
Fill Cap/Spin-on
Element
6 liters crankcase
**4. 5 liters cooler
EO X Check level daily; change every 600 hours.
Adjust final oil level by mark on dipstick.
13
Oil Change w/Filter - Isuzu
Fill Cap/Spin-on
Element
5.6 liters crankcase
6.1 liters w/cooler
EO X Check level daily; change every 150 hours.
Adjust final oil level by mark on dipstick.
14
Fuel Filter - Ford
Replaceable
Element
N/A N/A X
15
Fuel Filter - Deutz
Replaceable
Element
N/A N/A X
16
Fuel Filter - Isuzu
Replaceable
Element
N/A N/A X
17
Air Filter - Ford
Replaceable
Element
N/A N/A X Or as indicated by condition indicator
18
Air Filter - Deutz
Replaceable
Element
N/A N/A X Or as indicated by condition indicator