Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3120870 3-11
SECTION 3 BOOM
S
E
C
T
I
O
N
3
B
O
O
M
.
FIGURE 3-3. MAIN BOOM AND CYLINDERS INSTALLATION - 450AJ
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
BOOM AND CYLINDERS INSTALLATION Ref.
0257869 450AJ Prior to S/N 56176 Ref. E
0259532 450AJ S/N 56176 to Present Ref. A
1 0100011 Loctite #242 (Not Shown) A/R
2 Platform Support & Rotator Assembly (See Items 101-134) 1
0257880 450AJ Prior to S/N 56176
0259532 450AJ S/N 56176 to Present
3 to 4 Not Used
5 0641607 Bolt 3/8”-16NC x 7/8” 1
6 to 8 Not Used
9 0642010 Bolt 5/8”-11NC x 1 1/4” 2
10 0642012 Bolt 5/8”-11NC x 1 1/2” 1
11 Not Used
12 0801148 Main Boom Assembly (See Figure 3-4 for Breakdown) 1
13 Not Used
14 0961950 Bearing, Garmax 2
15 to 16 Not Used
17 Platform Level Cylinder Assembly Options (See Section 5
for Breakdown):
1
Use 1683731 Prior to S/N 38103 (was p/n 1683598)
Use 1683731 S/N 38103 to S/N 38944 (was p/n 1683726)
1683731 S/N 38103 to Present
18 Main Lift Cylinder Assembly Options (See Section 5 for
Breakdown):
1
Use 1683729 Prior to S/N 38944 (was p/n 1683637)
1683729 S/N 38944 to Present
19 to 20 Not Used
21 3312005 Locknut 5/8”-11NC 1
22 to 23 Not Used
24 3422666 Pin 1
25 3422668 Pin 1
26 3422669 Pin 1
27 3422724 Pin 1
28 to 29 Not Used
30 3841143 Keeper, Pin 1
31 3841258 Keeper, Pin 3
PLATFORM SUPPORT AND ROTATOR ASSEMBLY Ref.
0257880 450AJ Prior to S/N 56176 Ref. F
0259532 450AJ S/N 56176 to Present Ref. A
101 0257826 Cap 2
102 4040266 Pin 2
103 0641406 Bolt 1/4”-20NC x 3/4” 9
104 Not Used
105 0641420 Bolt 1/4”-20NC x 2 1/2” 2
106 0641609 Bolt 3/8”-16NC x 1 1/8” 5