Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3-12 3120870
SECTION 3 BOOM
S
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3
B
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107 Not Used
108 0641618 Bolt 3/8”-16NC x 2 1/4” 4
109 0642012 Bolt 5/8”-11NC x 1 1/2” 1
110 1683579 Rotator Cylinder Assembly (See Section 5 for Breakdown) 2
111 1683617 Jib Lift Cylinder Assembly (See Section 5 for Breakdown) 2
112 3311405 Locknut 1/4”-20NC 11
113 3311605 Locknut 3/8”-16NC 11
114 3312005 Locknut 5/8”-11NC 1
115 3422667 Pin 1
116 3422670 Pin 1
117 3841143 Keeper, Pin 5
118 3841258 Keeper, Pin 1
119 Shaft, Pivot 1
Use 3422827 Prior to S/N 50172 (was p/n 4040260)
3422827 S/N 50172 to Present
120 4040261 Shaft 1
121 4040262 Shaft 2
122 4040263 Pin 1
123 4060946 Guard 1
124 4060947 Guard 1
125 4420055 Tape
6in/18cm
126 Check Valve Assembly Options: 1
Use 4641080 Valve - Prior to S/N39031 (was p/n 4641058)
Not Available Cartridges, Replacement for p/n 4641058 Valve (Not
Field Serviceable)
4641080 Valve - S/N39031 to Present
126A 7012981 Cartridge, Relief 2
7012998 Seal Kit - 7012981 Cartridge 2
126B 7012955 Cartridge, Check 2
7012967 Seal Kit - 7012955 Cartridge 2
127 4740247 Thrustwasher 1
128 4751400 Flatwasher 1/4” 5
129 Not Used
130 Support Weldment Options: 1
4845609 Prior to S/N 56176
4846090 S/N 56176 to Present
131 4845610 Level Weldment 1
132 4845637 Level Weldment 1
133 ‘4845638 Jib Tube Weldment (Lower) 2
134 4845656 Jib Tube Weldment (Upper) 1
134A 0962006 Bushing, Garmax 4
135 0641608 Bolt 3/8”-16NC x 1” 3
136 3440636 Roll Pin (Prior to S/N 50172) 1
137 3841340 Hose Loop 1
138 0962006 Bushing, Garmax 10
FIGURE 3-3. MAIN BOOM AND CYLINDERS INSTALLATION - 450AJ (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.