Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3120870 4-7
SECTION 4 PLATFORM
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONSOLE BOX ASSEMBLY OPTIONS:
0861167 2WD Machines with Poly Box (Australian Spec) Ref. 8
0861238 2WD Machine with Aluminum Box (Australian Spec) Ref. 7
0861171 2WD Machines with Poly Box (CE Spec) Ref. 8
0861240 2WD Machines with Aluminum Box (CE Spec) Ref. 7
0861168 4WD Machines with Poly Box (Australian Spec) Ref. 8
0861239 4WD Machine with Aluminum Box (Australian Spec) Ref. 7
0861172 4WD Machines with Poly Box (CE Spec) Ref. 8
0861241 4WD Machines with Aluminum Box (CE Spec) Ref. 7
1 Box, Console Options: 1
0861195 Poly Box
7020099 Fastener 1
7020100 Mounting Clip 1
0860984 Aluminum Box
3931664 Bolt 3/8”-16NC 4” 1
3790109 O-Ring 1
2 3740113 Relay, Time Delay 1
3 3740115 Relay, Time Delay 1
4 Controller & PC Board Assy Options (Lift & Swing): 1
Use 1600288 Prior to S/N 39857 (was p/n 1600278 - See Figure
4-3 for Breakdown)
1600288 S/N 39857 to Present (See Figure 4-4 for Break-
down)
5 Controller Assembly Options (Drive and Steer): 1
Use 1600287 Prior to S/N 39857 (was p/n 1600270 - See Figure
4-5 for Breakdown)
1600287 S/N 39857 to Present (See Figure 4-6 for Break-
down)
6Not Used
7 Decal (Horn/Drive Speed/Level) Options: 1
1703689 2WD Machines
1703678 4WD Machines
8 1702564 Decal (Stop) 1
9 1702565 Decal (Drive and Steer) 1
10 1702566 Decal (Lift and Swing) 1
11 1702567 Decal (Lower Lift/Tele/Rotate/Jib) 1
12 2760105 Housing, Display Light 1
13 4360387 Switch, Pushbutton 1
14 2560136 Knob, Speed Control 1
15 1600272 Speed Controller Assembly (See Figure 4-7 for
Breakdown)
1
16 3311005 Locknut #10-24NC 5
17 Switch, Emergency Stop Options: 1
4360289 Prior to S/N44666
4360475 S/N 44666 to Present
7012611 Cap, Mushroom (Prior to S/N44666) 1
7020175 Cap, Mushroom (S/N44666 to Present) 1
7012612 Boot (Prior to S/N44666 Only) 1