Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
4-8 3120870
SECTION 4 PLATFORM
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17A 7020176 Block, Contact (S/N44666 to Present) 1
18 Block, Contact Options: 1
4360282 Prior to S/N44666
4360476 S/N 44666 to Present
19 4360314 Switch, Toggle 5
20 Switch, Toggle Options: 1
4360336 2WD Machines
4360331 4WD Machines
21 0140026 Alarm 1
22 3790012 O-Ring 6
23 3520028 Plug, Hole (For switch call-outs at these locations,
refer to option installation)
5
24 4740120 Washer, Nylon #10 (Poly Box Only) 4
25 0641611 Bolt 3/8”-16NC x 1 3/8” 4
26 4751600 Flatwasher 3/8” 8
27 4460467 Tool, Pin Extraction (Blue 16-18 Gauge) (Not Shown) 1
28 4460510 Tool, Pin Extraction (Yellow 12-14 Gauge)
(Not Shown)
1
29 to 32 Not Used
33 4711000 Flatwasher #10 Narrow 6
34 3311401 Nut 1/4”-20NC 1
35 1320060 Clamp 1
36 4460234 Mount, Tie-Strap (Not Shown) 6
37 3740058 Relay - 4PDT 3
38 3740063 Spring, Relay 6
39 4360232 Breaker, Circuit - 15 Amp 2
40 1670829 Bezel, Light Panel 1
41 0721010 Screw, Machine #10-24NC x 1 1/4” 2
42 0721003 Screw, Machine #10-24NC x 3/8” 7
43 4751000 Flatwasher #10 5
44 0731004 Screw, Machine #10-32NC x 1/2” 2
45 4460470 Nut, Conduit 2
46 4460471 Washer 2
47 4460428 Connector, Strain Relief 2
48 0100029 Silicone (Not Shown) A/R
49 0641406 Bolt 1/4”-20NC x 3/4” 1
50 4420038 Foam (Not Shown - Located on top of item 143) 6in/15cm
51 Not Used
52 0630464 Screw, Button Head #10-24NC x 1/2” 2
53 4751400 Flatwasher 1/4” 8
54 0100011 Loctite #242 (Not Shown) A/R
55 0100035 Loctite #222 (Not Shown) A/R
56 to 57 Not Used
58 0630518 Screw, Button Head #10-24NC x 3/4” 4
59 3910812 Screw, Machine #8-32NC x 1/2” 4
60 4750800 Flatwasher #8 4
61 3311605 Nut 3/8”-16NC (Poly Box Only) 4
62 4751800 Flatwasher 1/2” (Poly Box Only) 4
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.