Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS

3120870 4-15
SECTION 4 PLATFORM
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1600288 CONTROLLER ASSEMBLY Ref. C
1 7019141 Mechanical Assembly (Includes Base, Handle Stem &
Items 1A, 1B, 1C & 27)
1
1A 7019197 Handle Cap and Rod 1
1B 7003928 Spring 1
1C 7022808 Cap, Lift 1
2 7019169 Gate 1
3 7003952 Screw 4
4 7019170 Center, Detent 1
5 7019171 Plate 2
6 7019172 PC Board Assembly (See Items 101-109 for
Breakdown)
1
7 7019173 Screw 4
7022831 Screw Self Tapping 8
8 7019174 Spacer, Cam 1
9 7019111 Bearing, Gear 4
10 7019145 E-Clip 4
11 7003977 Gear, Drive 2
12 7019147 Shaft 2
13 7019175 Cam 2
14 7019176 Spacer, Cam 2
15 7019177 Shaft 2
16 7019142 Plate 4
17 7003961 Microswitch 2
18 7019138 Insulator 2
19 7019139 Screw 4
20 7003976 Gear, Slave 2
21 7019178 Potentiometer 2
7022830 Potentiometer & Harness Assembly 1
22 7003992 Washer 2
23 7003993 Nut 2
24 7019149 Setscrew 2
25 7019144 Spacer 2
26 7019143 Screw 2
27 7022813 Boot & Flange Assembly (Was p/n 7003955) 1
28 7019144 Spacer, Cam 2
29 Purchase Item 27 Plate, Plastic (Was p/n 7003954) 1
30 7003956 O-Ring 1
31 7003953 Washer 4
32 7022811 Screw 4
33 Not Available Harness, Controller 1
4460266 Connector, Female - 9 Position 1
4460267 Pin, Male 9
7026614 Connector, Male - 4 Position 2
7026615 Pin, Male 8
7026612 Connector, Female - 4 Position 2
7026613 Socket, Female 8