Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
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SECTION 1 FRAME
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FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO
PRESENT)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0259967 OSCILLATING AXLE INSTALLATION Ref. C
1 0100011 Loctite #242 (Not Shown) A/R
2 0641414 Bolt 1/4”-20NC x 1 3/4” 4
3 0641606 Bolt 3/8”-16NC x 3/4” 10
4 0641812 Bolt 1/2”-13NC x 1 1/2” 2
5 0642012 Bolt 5/8”-11NC x 1 1/2” 1
6 0682248 Bolt 3/4”-10NC x 6” 2
7 0961950 Bushing, Garmax 2
8 1100107 Cam, Lockout 1
9 Lockout Cylinder Assembly Options (See Section 5 for Break-
down):
2
1683575 Prior to S/N 63921
1684139 S/N 63921 to Present
10 Not Used
11 3272201 Nut 3/4”-10NC 2
12 3322201 Nut 3/4”-16NF 2
13 3422592 Pin, Axle Pivot 1
14 3841258 Keeper, Pin 1
15 3841367 Rod-End with Grease Fitting 2
7020180 Grease Fitting 1
16 Hardware Options: 2
3900109 Screw, Shoulder (Prior to S/N 63921)
3422936 Pin (S/N 63921 to Present)
17 4060951 Shield, Frame 1
18 4567462 Tube, Mounting 2
19 4640871 Lockout Valve Assembly 1
7012693 Seal Kit - 4640871 Valve 1
7002840 Anit-Rotation Pin Removal Tool 1
20 4711400 Flatwasher 1/4” Narrow 4
21 4740158 Thrustwasher 1
22 4751600 Flatwasher 3/8” 6
23 4751800 Flatwasher 1/2” 4
24 4846167 Axle Weldment 1
24A 0561300 Steer Cylinder Mounting Block Assembly 2
25 4892200 Flatwasher 3/4” 4
26 0641607 Bolt 3/8”-16NC x 7/8” (S/N 63921 to Present) 2
27 3841520 Keeper 3/8” (S/N 63921 to Present) 2
0259966 STEERING INSTALLATION Ref. B
101 0100011 Loctite #242 (Not Shown) A/R
102 0440162 Thrustwasher 2
103 0630544 Bolt 1”-8NC x 6” 1
104 0641508 Bolt 5/16”-18NC x 1” 1
105 0641606 Bolt 3/8”-16NC x 3/4” 4
106 0681828 Bolt 1/2”-13NC x 3 1/2” 4