Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
1-8 3120870
SECTION 1 FRAME
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107 0682648 Bolt 1”-8NC x 6” 1
108 1683614 Steer Cylinder Assembly (See Section 5 for Breakdown) 1
109 2160002 Fitting, STR Grease 1
110 2780230 Hub/Spindle Assembly (See 201 to 213 for Breakdown) 2
111 3272605 Locknut 1”-8NC 2
112 3312008 Nut 5/8”-11NC 4
113 3322201 Nut 3/4”-16NF 4
114 3323003 Nut 1 1/4”-12NF 2
115 3422692 Kingpin 2
116 3422848 Pin, Hitch 1
117 3450812 Pin, Cotter 1/4” x 3” 2
118 3571975 Plate, Tow Bar Pivot 1
119 3841143 Keeper 1
120 3841367 Rod-End with Grease Fitting 2
7020180 Grease Fitting 1
121 3841377 Tie-Rod 2
122 3900109 Screw, Shoulder 6
123 4712600 Flatwasher 1” 4
124 4713000 Flatwasher 1 1/4” 2
125 4740086 Washer, Thrust 2
126 4740155 Washer, Thrust 2
127 4740491 Washer, Thrust 2
128 4751800 Flatwasher 1/2” 4
129 4846162 Weldment, Link 1
130 2160001 Fitting, Grease 2
2780230 HUB ASSEMBLY Ref. A
201 7020033 Cap, Dust (1 per Assembly) 2
— — — — — — — — — — —
202 7020034 Spindle Assembly (1 per Assembly) 2
203 0961951 Bushing, Garmax (2 per Assembly) 4
204 0962140 Bearing, Garmax (1 per Assembly) 2
205 7020035 Hub (1 per Assembly) (Includes 306 & 307) 2
206 7020036 Cup, Bearing - Inner(1 per Assembly) 2
207 7020038 Cup, Bearing - Outer (1 per Assembly) 2
208 7020037 Cone, Bearing - Inner (1 per Assembly) 2
209 7020039 Cone, Bearing - Outer (1 per Assembly) 2
210 7020040 Seal (1 per Assembly) 2
211 7020041 Stud, Wheel (9 per Assembly) 18
212 Not Used
213 7020042 Lugnut (9 per Assembly) 18
214 7020054 Nut, Castle (1 Per Assembly) 2
215 3450608 Pin, Cotter (1 Per Assembly) 2
216 7020055 Washer, Spindle (1 Per Assembly) 2
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO
PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.