Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS

3120870 5-9
SECTION 5 CYLINDER
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1683617 JIB LIFT CYLINDER ASSEMBLY Ref D
1 0100011 Loctite #242 (Not Shown) A/R
2 0100038 Primer, Locking (Not Shown) A/R
3 0961893 Bushing, Tapered 1
4 0962006 Bushing 4
5 1683053 Head 1
6 1683638 Barrel Weldment 1
7 1683639 Rod Weldment 1
8 2220885 Plug, O-Ring 1
9 3480210 Piston 1
10 Use Item 51 Ring, Lock 2
11 Use Item 51 Ring, Wear 1
12 Use Item 51 Ring, Back-up 2
13 3760368 Washer, Ring 1
14 Use Item 51 O-Ring 1
15 Use Item 51 O-Ring 1
16 3900142 Setscrew 3/8”-16NC x 1/4” 1
17 3931516 Bolt, Socket Head 5/16”-18NC x 2” 8
18 Use Item 51 Seal 1
19 Use Item 51 Wiper 1
20 Use Item 51 Ring, Back-up 1
21 Use Item 51 Seal, Piston 2
22 4567468 Spacer, Tube 1
23 4640509 Cartridge, Valve (Counterbalance Non-Vented) 1
2900792 Seal Kit - 4640509 Valve 1
24 4640999 Cartridge, Valve (Counterbalance Non-Vented) 1
7011185 Seal Kit - 4640999 Valve 1
25 0630534 Capscrew #10-24NC x 1” 3
— — — — — — — — — —
51 2901303 Seal Kit (Includes Items 10-12, 14-15, 18-21) 1